Multiplexed drive systems and methods for a multi-emitter X-ray source
11212902 · 2021-12-28
Assignee
Inventors
Cpc classification
H01J35/14
ELECTRICITY
H05G1/70
ELECTRICITY
H05G1/085
ELECTRICITY
H01J2235/023
ELECTRICITY
H01J35/045
ELECTRICITY
H05G1/52
ELECTRICITY
H01J35/24
ELECTRICITY
International classification
Abstract
An improved X-ray source is disclosed. The improved X-ray source has an enclosure, electron guns, a first set of address lines extending through the enclosure, a second set of address lines extending through the enclosure, and nodes defined by the intersection of the first and second set of address lines. Each of the electron guns is coupled to one of the nodes such that a state of each electron gun is uniquely controlled by modulating a state of one of the first set of address lines and one of the second set of address lines.
Claims
1. An X-ray source comprising: an X-ray tube comprising: a vacuum tube; a first plurality of wires extending in a first direction through the vacuum tube; a second plurality of wires extending in a second direction through the vacuum tube, wherein the first plurality of wires and second plurality of wires intersect to form a plurality of nodes; and a plurality of electron guns enclosed in the vacuum tube, wherein each of the plurality of electron guns is in electrical communication with at least one of the plurality of nodes; and a controller configured to modulate a state of one or more of the plurality of nodes to thereby activate or deactivate a corresponding one or more of the plurality of electron guns, wherein the controller further comprises a first plurality of switches configured to control a state of each of the first plurality of wires and a second plurality of switches configured to control a state of each of the second plurality of wires, wherein said first plurality of switches and said second plurality of switches are positioned outside the vacuum tube.
2. The X-ray source of claim 1, wherein each of the first plurality of wires intersects one of the second plurality of wires perpendicularly.
3. The X-ray source of claim 1, wherein the state of one of the plurality of nodes comprises at least one of on or off.
4. The X-ray source of claim 3, wherein, when the controller turns a state of one of the plurality of nodes to on, one of the plurality of electron guns in electrical communication with the one of the plurality of nodes is activated.
5. The X-ray source of claim 3, wherein, when the controller turns a state of one of the plurality of nodes to off, one of the plurality of electron guns in electrical communication with the one of the plurality of nodes is deactivated.
6. The X-ray source of claim 1 further comprising a plurality of feed throughs in the vacuum tube, wherein each of the plurality of feed throughs is configured to receive and pass into the vacuum tube one or more of the first plurality of wires or the second plurality of wires.
7. The X-ray source of claim 1, wherein the controller modulates a state of one of the plurality of nodes by closing a first switch in electrical communication with a first wire of the first plurality of wires and closing a second switch in electrical communication with a second wire of the second plurality of wires, wherein the first wire and second wire define one of the plurality of nodes.
8. The X-ray source of claim 1, wherein the controller modulates a state of one of the plurality of nodes by opening a first switch in electrical communication with a first wire of the first plurality of wires and opening a second switch in electrical communication with a second wire of the second plurality of wires, wherein the first wire and second wire define one of the plurality of nodes.
9. The X-ray source of claim 1, wherein each of the plurality of electron guns is coupled to one or more AND gates, wherein each of the one or more AND gates comprises a first diode, a second diode and a resistor, and wherein each of the one or more AND gates is positioned inside the vacuum tube.
10. The X-ray source of claim 1, wherein a total number of the first plurality of wires is between 2 and 200 and a total number of the second plurality of wires is between 2 and 200.
11. The X-ray source of claim 10, wherein a total number of the plurality of nodes is between 4 and 4000 and a total number of the plurality of electron guns is equal to the total number of the plurality of nodes.
12. The X-ray source of claim 1, wherein each of the plurality of electron guns is uniquely controlled by only one of the plurality of nodes.
13. An X-ray source comprising: an enclosure; a plurality of electron guns enclosed in the enclosure; a first set of wires extending in a first direction through the enclosure; a first plurality of switches, wherein each switch of the first plurality of switches is in electrical communication with at least one wire of the first set of wires and is configured to uniquely control said at least one wire of the first set of wires; a second set of wires extending in a second direction through the enclosure, wherein each wire of the first set of wires and each wire of the second set of wires intersect to form a plurality of nodes; and a second plurality of switches, wherein each switch of the second plurality of switches is in electrical communication with at least one wire of the second set of wires and is configured to uniquely control said at least one wire of the second set of wires and wherein each of the plurality of electron guns is in electrical communication with one of the plurality of nodes such that each of the plurality of electron guns is configured to activate or deactivate based on a state of one of the plurality of nodes.
14. The X-ray source of claim 13, wherein each wire of the first set of wires intersects each wire of the second set of wires perpendicularly.
15. The X-ray source of claim 13, wherein the state of one of the plurality of nodes comprises at least one of on or off.
16. The X-ray source of claim 13, wherein the state of one of the plurality of nodes consists of on or off.
17. The X-ray source of claim 16, wherein, when the state of one of the plurality of nodes is on, one of the plurality of electron guns uniquely modulated by said one of the plurality of nodes is activated.
18. The X-ray source of claim 16, wherein, when the state of one of the plurality of nodes is off, one of the plurality of electron guns uniquely modulated by said one of the plurality of nodes is deactivated.
19. The X-ray source of claim 13, further comprising a plurality of feed throughs in the enclosure, wherein each of the plurality of feed throughs is configured to receive and pass into the enclosure one or more of the first set of wires or one or more of the second set of wires.
20. The X-ray source of claim 13, wherein each of the first plurality of switches and the second plurality of switches are positioned outside the enclosure.
21. The X-ray source of claim 13, wherein the state of one of the plurality of nodes is modulated by closing a switch of the first plurality switches in electrical communication with a first wire of the first set of wires and closing a switch of the second plurality of switches in electrical communication with a second wire of the second set of wires, wherein the first wire of the first set of wires and the second wire of the second set of wires together define the one of the plurality of nodes.
22. The X-ray source of claim 13, wherein the state of one of the plurality of nodes is modulated by opening a switch of the first plurality switches in electrical communication with a first wire of the first set of wires and opening a switch of the second plurality of switches in electrical communication with a second wire of the second set of wires, wherein the first wire of the first set of wires and the second wire of the second set of wires together define the one of the plurality of nodes.
23. The X-ray source of claim 13, wherein each of the plurality of electron guns is coupled to one or more AND gates, wherein each of the one or more AND gates comprises a first diode, a second diode and a resistor, and wherein each of the one or more AND gates is positioned inside the enclosure.
24. The X-ray source of claim 13, wherein a total number of the first set of wires is between 2 and 200 and a total number of the second set of wires is between 2 and 200.
25. The X-ray source of claim 24, wherein a total number of the plurality of nodes is between 4 and 4000 and a total number of the plurality of electron guns is equal to the total number of the plurality of nodes.
26. The X-ray source of claim 13, wherein the enclosure has an internal pressure level below atmospheric pressure.
27. The X-ray source of claim 13, wherein the enclosure has an internal pressure level below 1 atm.
28. An X-ray source comprising: a vacuum housing; a plurality of electron guns; a plurality of modules, wherein each of the plurality of modules comprises one or more of the plurality of electron guns and wherein the plurality of modules are placed end-to-end to form a continuous locus of the plurality of electron guns within the vacuum housing; a first plurality of address lines extending through the vacuum housing; a second plurality of address lines extending through the vacuum housing, wherein the first plurality of address lines and the second plurality of address lines intersect at a plurality of nodes, wherein each of the plurality of electron guns is in electrical communication with one of the plurality of nodes such that a state of each of the plurality of electron guns is uniquely controlled by one of the first plurality of address lines and one of the second plurality of address lines; a first multi-pin vacuum feed-through containing the first plurality of address lines; and a second multi-pin vacuum feed-through containing the second plurality of address lines.
29. The X-ray source of claim 28, wherein the state of each of the plurality of electron guns comprises on or off.
30. The X-ray source of claim 28, wherein the first plurality of address lines comprise a ‘m’ number of address lines, the second plurality of address lines comprise a ‘n’ number of address lines, the plurality of nodes comprise ‘n×m’ nodes and the plurality of electron guns comprise ‘n×m’ electron guns.
31. The X-ray source of claim 28, wherein m=24 and n=32.
32. The X-ray source of claim 28, wherein the first multi-pin vacuum feed-through contains a ‘m’ number of address lines and the second multi-pin vacuum feed-through contains a ‘n’ number of address lines such that ‘n+m’ number of feed-throughs penetrate a wall of the vacuum housing.
33. The X-ray source of claim 32, wherein m=24 and n=32.
34. The X-ray source of claim 28, wherein each of the plurality of modules has associated common grid support electrodes.
35. The X-ray source of claim 28, wherein each of the first plurality of address lines is coupled to one of a first plurality of switches and each of the second plurality of address lines is coupled to one of a second plurality of switches and wherein the first plurality of switches and the second plurality of switches are positioned outside the vacuum housing.
36. The X-ray source of claim 35, wherein an electron gun of the plurality of electron guns is uniquely activated by closing one of the first plurality of switches and one of the second plurality of switches respectively coupled to one of the first plurality of address lines and one of the second plurality of address lines associated with said electron gun.
37. The X-ray source of claim 28, wherein each of the plurality of electron guns is connected to one of a plurality of AND gates, wherein each of the plurality of AND gates are positioned within the vacuum housing, and wherein each of the plurality of AND gates is controlled by modulating a state of one of the first plurality of address lines and one of the second plurality of address lines.
38. The X-ray source of claim 37, wherein each of the plurality of AND gates comprises a first diode, a second diode and a resistor.
39. The X-ray source of claim 28, wherein a total number of the first plurality of address lines is between 2 and 200 and a total number of the second plurality of address lines is between 2 and 200.
40. The X-ray source of claim 28, wherein a total number of the plurality of nodes is between 4 and 4000 and a total number of the plurality of electron guns is equal to the total number of the plurality of nodes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other features and advantages of the present specification will be further appreciated, as they become better understood by reference to the following detailed description when considered in connection with the accompanying drawings:
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DETAILED DESCRIPTION
(10) The present specification discloses a multiplexed drive system comprising a plurality of X-address lines and a plurality of Y-address lines to uniquely address each of a plurality of cathodes within individual electron guns encapsulated in a vacuum housing, tube or envelope of a multi-emitter X-ray source. In embodiments, the plurality of X-address lines may also be interchangeably referred to as row address lines. In embodiments, the plurality of X-address lines may also be interchangeably referred to as column address lines. In embodiments, each of the plurality of cathodes is positioned at an intersection of an X-address line and a Y-address line. Each of the plurality of cathodes is uniquely enabled/disabled (switched on/off) by using an AND gate (virtual or real) at each of the plurality of intersections.
(11) In embodiments, use of the multiplexed drive results in a significant reduction in the number of vacuum feed-throughs required to drive the plurality of cathodes compared to the number of vacuum feed-throughs required for the same plurality of cathodes in prior art multi-emitter X-ray sources.
(12) The present specification is directed towards multiple embodiments. The following disclosure is provided in order to enable a person having ordinary skill in the art to practice the invention. Language used in this specification should not be interpreted as a general disavowal of any one specific embodiment or used to limit the claims beyond the meaning of the terms used therein. The general principles defined herein may be applied to other embodiments and applications without departing from the spirit and scope of the invention. Also, the terminology and phraseology used is for the purpose of describing exemplary embodiments and should not be considered limiting. Thus, the present invention is to be accorded the widest scope encompassing numerous alternatives, modifications and equivalents consistent with the principles and features disclosed. For purpose of clarity, details relating to technical material that is known in the technical fields related to the invention have not been described in detail so as not to unnecessarily obscure the present invention.
(13) In the description and claims of the application, each of the words “comprise” “include” and “have”, and forms thereof, are not necessarily limited to members in a list with which the words may be associated. It should be noted herein that any feature or component described in association with a specific embodiment may be used and implemented with any other embodiment unless clearly indicated otherwise.
(14) As used herein, the indefinite articles “a” and “an” mean “at least one” or “one or more” unless the context clearly dictates otherwise.
(15) It should further be appreciated that the control functionalities described herein, including the activation or deactivation of current through or to any wires, nodes, and/or electron guns, are effectuated through a controller. The controller may comprise a processor, memory, and/or any of the specifically designated hardware components described herein, as required to achieve the described functions. Furthermore, the controller may be centralized onto a single board or distributed among a plurality of components that are physical separate, but in electrical and/or data communication with each other.
(16) A Multiplexed Drive for a Multi-Emitter X-Ray Tube or Source
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(18) It should be appreciated that, in various embodiments, the multi-emitter X-ray source 220 comprises a plurality of X-ray source modules 230 wherein each of the plurality of X-ray source modules 230 comprises a sub-set of a plurality of electron guns (with respective cathodes 205). In other words, if the plurality of X-ray source modules 230 are ‘m’ and each of these modules 230 comprises a sub-set of ‘n’ electron guns (or cathodes 205), then there are a total of n×m electron guns (or cathodes 205) in the multi-emitter X-ray source 220. In embodiments, the plurality of X-ray source modules 230 are placed end-to-end to form a continuous locus of the plurality of electron guns around a full length of the multi-emitter X-ray source 220.
(19) The X and Y-address lines 210, 215 intersect each other at a plurality of address nodes. Each of the plurality of address nodes is connected to one of the plurality of cathodes 205. Thus, in embodiments where the X-address lines 210 are ‘m’ in number and the Y-address lines 215 are ‘n’ in number, these enable n×m cathodes positioned at n×m address nodes. For example, if there were 24 X-address lines 210 and 32 Y-address lines 215, a total of 32×24=768 cathodes (of respective electron guns) can be enabled or controlled. In one embodiment, a range of 4 to 4000 electron guns are individually and uniquely addressed by the Module and Cathode address lines 210, 215 wherein the number of the Module address lines 210 is in a range of 2 to 200, and every increment therein, and the number of the Cathode address lines 215 is in a range of 2 to 200, and every increment therein.
(20) In accordance with aspects of the present specification, a specific cathode 205 is enabled only when both Module and Cathode address lines 210, 215 associated with and feeding that cathode 205 are enabled. As shown in
(21) Referring back to
(22) As an illustration, for example, for n=32 and m=24, the number of individually controllable cathodes will be n×m=32×24=768 and the total number of feed-throughs will be 32+24=56. It should be appreciated that the 56 feed-throughs required are significantly less in comparison to a prior art multi-emitter X-ray source that requires one feed-through per cathode—that is, in the current illustration, 768 feed-throughs for the 768 cathodes.
(23) Thus, in embodiments of the present specification, a plurality of Module address and Cathode address lines 210, 215 along with a plurality of AND gates 225 at a plurality of junctions of the Module and Cathode address lines 210, 215 uniquely address and enable/disable (that is, switch on/off) any cathode and its associated electron gun, from the plurality of cathodes 205 and their associated electron guns.
(24) Use of uniquely addressable cathodes 205, in multi-emitter X-ray sources, has a plurality of advantages such as, for example: a) a significant reduction in the number of vacuum feed-throughs for a given number of cathodes compared to prior art multi-emitter X-ray sources where the total number of feed-throughs required are typically equal to the total number of cathodes. The substantial reduction in the number of vacuum feed-throughs concomitantly reduces the probability of feed-through leaks, b) a significant reduction in the number of drive units or drive electronics required to enable or actuate (that is, switch on/off) the cathodes, and c) reduction in the overall cost of fabricating the multi-emitter X-ray sources owing to a) and b) above.
(25) In Vacua AND Gates
(26) In embodiments, for a multiplexed drive to be functional, a plurality of AND gates must exist (one for each cathode) within an X-ray tube, vacuum tube or envelope of a multi-emitter X-ray source. It should be appreciated, that the plurality of AND gates will be subjected to all processes required to manufacture a multi-emitter X-ray source tube—that is UHV (Ultra High Voltage) and a 450° C. bake-out (non-functioning). During a lifetime of the multi-emitter X-ray source tube the AND gates will be subjected to very high radiation levels, flash-over events and moderately high temperatures (˜100° C.). In addition, the AND gates themselves should not contaminate the UHV interior of the multi-emitter X-ray source tube with particulates or release elements detrimental to the dispenser cathodes or electron guns.
(27) Switch AND Gate (a ‘Virtual AND Gate’)
(28) In some embodiments, the AND gate function is enabled using a plurality of switches. As known to persons of ordinary skill in the art, switches are electrical components that can make or break an electrical circuit, interrupting the current or diverting it from one conductor to another.
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(30) Persons of ordinary skill in the art would appreciate that the cathode-grid combination of the assembly 300 effectively behaves as the diode 305 which needs to be forward biased in order to conduct.
(31) In prior art multi-emitter X-ray source, that requires one feed-through per cathode, the grid support electrode 315 is permanently connected to earth. Referring to
(32) The configuration 350 does not enable a multiplexed drive of the present specification due to the commonality of the grid support electrode 315. To enable a multiplexed drive, the common grid support electrode 315 needs to be isolated from earth and subdivided into a plurality of separate or discrete grid support electrodes, in accordance with some embodiments. In some embodiments, a number of the plurality of separate or discrete grid support electrodes G.sub.n(n being positive integers) is equal to the number of Module address lines. For example, referring back to
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(34) In one embodiment, as shown in
(35) For example, considering the embodiment of
(36) An AND function for a cathode is enabled by closing the switches 410.sub.m, 420.sub.n in the Module address and Cathode address lines associated with the cathode. For example, in order to activate cathode C (1, 32) in
(37) TABLE-US-00001 TABLE A Potential in Potential in Module address Cathode address line 410 line 420 Emission? +20 V +20 V No +20 V −100 V Yes −120 V +20 V No −120 V −100 V No
(38) As can be observed in Table A, emission only occurs when the grid support electrode is at positive potential with respect to the cathode and when both the cathode 310 and grid support electrode are at negative potential with respect to the focus electrode.
(39) During operation, a V.sub.on or V.sub.off potential is applied to a Module address and a Cathode address line in order to enable or switch on an associated cathode at the junction of the Module and Cathode address lines. In some embodiments, for the Module address lines V.sub.on is 0V while V.sub.off is −120V. Similar V.sub.on and V.sub.off potentials are used for the Cathode address lines.
(40) As is evident from
(41) Diode-Resistor AND Gate (a ‘Real AND Gate’)
(42) In some embodiments, actual in vacua AND gates are used at the plurality of intersections of Module address and Cathode address lines.
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(44) In accordance with an aspect of the present specification, an AND gate 555 is formed from an arrangement comprising first and second diodes 540, 545 and a resistor 550. In some embodiments, the first and second diodes 540, 545 are silicon diodes and the resistor 550 is of a suitable metal oxide. It should be appreciated that silicon diodes are available which have been encapsulated in glass and can survive a 450° C. bake-out. In some embodiments, the components of the AND gate 555—that is, the first and second diodes 540, 545 and the resistor 550, are spot-welded to a ceramic circuit board.
(45) As shown in
(46) As shown in
(47) TABLE-US-00002 TABLE B Potential in Potential in Module address Cathode address Potential at line 510 line 520 cathode 512 +20 V +20 V +20 V +20 V −100 V +20 V −100 V +20 V +20 V −100 V −100 V −100 V
(48) As can be observed from Table B, the cathode 512 is enabled (to emanate the electron beam 530) only when both the Module address and Cathode address lines 510, 520 are at a negative potential (for example −100V with respect to the focus electrode 522).
(49) However, an issue with the AND gate 555 is its power consumption. In order to be able to drive at least 40 mA into the cathode 512 in an on-state, the value of the resistor 550 cannot exceed 250Ω. When in an off-state, a voltage of 120V exists across the resistor 550 which then draws approximately 0.5 A from the address lines and dissipates 60 W. Therefore, in alternate embodiments, a transistor (such as, for example, JFET, MOSFET or Bipolar) is included into each gate 555 to provide current amplification.
(50) An advantage of the multiplexed drive system of
(51) Thus, the multiplexed drive systems of the present specification enable each of a plurality of cathodes to be addressed in any arbitrary scan sequence while using a substantially reduced number of vacuum feed-through pins. For example, a multi-emitter X-ray source comprising 768 cathodes requires 56 vacuum feed-through pins for a multiplexed drive. This number of pins could be accommodated by two feed-throughs, in some embodiments. Also, the pull-through and welding operations required to connect a feed-through to the X-ray tube vacuum envelope also drop to two. Perhaps more importantly, considering a 0.1% pin failure rate, 95% of the X-ray tubes are highly likely to be leak-tight after bake-out.
(52) The above examples are merely illustrative of the many applications of the system and method of present specification. Although only a few embodiments of the present specification have been described herein, it should be understood that the present specification might be embodied in many other specific forms without departing from the spirit or scope of the specification. Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive, and the specification may be modified within the scope of the appended claims.