TRENCHING APPARATUS AND A METHOD OF TRENCHING
20210395974 · 2021-12-23
Inventors
Cpc classification
E02D17/13
FIXED CONSTRUCTIONS
E02F3/082
FIXED CONSTRUCTIONS
E02F5/14
FIXED CONSTRUCTIONS
International classification
E02F5/14
FIXED CONSTRUCTIONS
E02D17/13
FIXED CONSTRUCTIONS
E02F3/14
FIXED CONSTRUCTIONS
Abstract
A trenching apparatus, includes a body moveable on the ground surface, a ground engagement boom associated with the body, the boom being movable when engaged with the ground to form a trench; a lifting system arranged to control and configure the ground engagement boom so as to enter the ground; in which the ground engaging boom is an endless chain ground-engaging boom, including a main body and a chain tensioner coupled to the main body at or close to the upper end thereof.
Claims
1-44. (canceled)
45. A trenching apparatus, comprising: a body moveable on the ground surface, a ground engagement boom associated with the body, the boom being movable when engaged with the ground to form a trench; lifting means arranged to control and configure the ground engagement boom so as to enter the ground; in which the ground engaging boom is an endless chain ground-engaging boom, comprising a main body and a chain tensioner coupled to the main body at or close to the upper end thereof.
46. Apparatus according to claim 45, in which the chain tensioner comprises an arm pivotally coupled to the main body of the ground engagement boom.
47. Apparatus according to claim 46, in which the arm is hydraulically controllable to move between a first closed position in which its distal end is close to the main body and a second deployed position in which its distal end is moved away from the main body to tension a chain arranged on the ground engagement boom.
48. Apparatus according to any of claim 47, comprising an endless chain mounted on the main body, in which the chain is a cutting or mixing chain.
49. (canceled)
50. Apparatus according to claim 45, in which the ground engagement boom weighs between 10 and 20 tonnes.
51. Apparatus according to claim 46, in which the arm comprises a pinion at its distal end to gearingly engage with the chain as it is driven around the ground engagement boom.
52. Apparatus according to claim 46, in which the arm is between 1 and 3 metres long.
53. Apparatus according to claim 47, in which the arm has a plurality of hydraulic drive cylinders provided to hydraulically control the position of the arm with respect to the body.
54. Apparatus according to claim 45, in which the chain tensioner is positioned with respect to the main body such that when the ground engaging boom is fully engaged with the ground the chain tensioner is above ground surface.
55. A ground engaging boom for use with a trenching apparatus, wherein the ground engaging boom is an endless chain ground engaging boom, in which the ground engaging, comprises a main body and a chain tensioner coupled to the main body at or close to the upper end thereof.
56. A ground engaging boom according to claim 55, in which the chain tensioner comprises an arm pivotally coupled to the main body of the ground engagement boom.
57. A ground engaging boom according to claim 56, in which the arm is hydraulically controllable to move between a first closed position in which its distal end is close to the main body and a second deployed position in which its distal end is moved away from the main body to tension a chain arranged on the ground engagement boom
58. A ground engaging boom according to claim 57, comprising an endless chain mounted on the main body.
59. A ground engaging boom according to claim 58, in which the chain is a cutting or mixing chain.
60. A ground engaging boom according to claim 55, in which the ground engagement boom weighs between 10 and 20 tonnes.
61. A ground engaging boom according to claim 56, in which the arm comprises a pinion at its distal end to gearingly engage with the chain as it is driven around the ground engagement boom.
62. A ground engaging boom according to claim 56 11, in which the arm is between 1 and 3 metres long.
63. A ground engaging boom according to claim 57, in which the arm has a plurality of hydraulic drive cylinders provided to hydraulically control the position of the arm with respect to the body.
64. A ground engaging boom according to claim 55, in which the chain tensioner is positioned with respect to the main body such that when the ground engaging boom is fully engaged with the ground the chain tensioner is above ground surface.
65. A method of varying tension in the chain of a ground-engaging boom of trenching apparatus, in which the trenching apparatus comprises a body moveable on the ground surface and a ground engagement boom associated with the body, the boom being movable when engaged with the ground to form a trench, the method comprising: controlling the tension of the chain using a chain tensioner coupled to the main body of the ground engaging boom at or close to the upper end thereof.
66-83. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0114] Embodiments of the invention will now be described by way of example with reference to the accompanying drawings in which:
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[0139] Two crawler chassis 3 and 5 are coupled together by tie bars 7, the rear crawler 3 having a cutting boom 2 pivotally mounted at 6. The forward end of the boom 2 has a cutting boom 2 pivotally mounted at 6. The forward end of the boom 2 has a cutting rotor 7 driven in rotation about an axis transverse to the trench to be cut. The distal end of the boom 2 is coupled to the forward crawler 5 by a telescopic control arm 8 comprising a hydraulic ram and telescopically extending sleeves coupled to the boom 2 by a coupling 9. In operation the machine is positioned to straddle the line of the trench and the boom 2 is lowered into contact with the ground. The cutting head 7 is rotated while applying force by way of the hydraulic ram 8 to move the cutting head 7 on an arcuate path downwardly and to remove rock from the forward end of the trench. An endless chain conveyor 4 is positioned behind the cutting rotor 7 and the spoil is carried away. The boom 2 is then raised and the machine moved forward and the process is repeated.
[0140] Although the trenching apparatus described above works well, there is a need for a trenching apparatus that is able to cut a deeper trench. This has application in fields such as the building of trenches in riverbanks for example. Such trenches may be built for the purpose of the creation of water-impermeable barriers or for strengthening the structure of the ground, for example, by mixing earth from the trench region with cement, thereby forming a hardened vertical wall within the ground where the trench is formed. As used herein, the term trenching includes the use of ground engaging members both for cutting trenches in the ground and also for mixing of the earth or material within a trench as might be done for example where cement or some other material is mixed with soil to control various physical properties of the ground.
[0141] Accordingly as used herein, the term “ground engaging member” or “ground engaging boom” is to be understood as relating to a member that generally engages with the ground which could include either cutting or forming a trench within the ground or mixing cement or other mixing material such as bentonite, within a trench with the soil in the trench. Indeed considering these two specific examples, either could be referred to as “trenching” and in both cases a trench is formed.
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[0143] The apparatus includes a trenching machine 10 arranged to receive a ground engaging boom 12 which may be a cutting boom and importantly which can be inserted into the ground in a vertical orientation. Such a vertical cutting boom trenching machine has particular advantage in that the ground engaging boom can be inserted into the ground effectively within the footprint of the machine itself, i.e. without requiring space outside of the footprint for a cutting arc.
[0144] Vertical insertion typically means that the movement of the ground engaging boom is translationally downwards rather than, say pivoted but it need not require that the boom extends and enters the ground at precisely 90 degrees to the ground surface. Typically an angle of attack of the ground engaging boom, i.e. the angle that the longitudinal axis of the ground engaging boom makes to the surface of the ground, will be ±10% to the vertical. More preferably the angle of attack is ±5 degrees to the vertical and most preferably it is vertical.
[0145] In the examples shown, the ground engaging boom 12 includes a cutting chain 14 which has the function both of cutting a trench and, in this example, also due to the features and elements 16 on the chain providing a mixing function, for mixing an agent such as (but not limited to) cement that may be provided in the trench with the surrounding earth. As explained above such a process has the advantage in that a barrier of reduced porosity or water permeability can be created which in areas such as those close to river or canal banks is desired.
[0146] The trenching apparatus 10 includes tracks 18 and jack legs 20, which provide a significant technical function to this specific type of trenching machine in accordance with a disclosed embodiment, and as will be described in greater detail below.
[0147] A protective chute 22 is provided arranged, in use, and as will be described in greater detail below, to couple with a chute section 24 provided as part of a boom cradle 26. The protection chute 22 may also be used for other functions such as washing the ground engaging boom when it is not engaged with the ground.
[0148] An engine and control module 28 is provided in which a driver or operator may sit to control the apparatus 10 in use.
[0149] Hydraulic reels 30 are provided which are arranged on the main body 34 of the machine 10, arranged to be driven by a main hydraulic power supply (not shown) within the main body 34. The main hydraulic power supply is also arranged to provide power to drive the movement of the ground engaging boom 12 by powering a pinion 40 (see
[0150] The hydraulic reels 30 are provided, arranged to receive hydraulic fluid from the main hydraulic power supply and thereby to drive the cutting chain 14. When the machine is assembled and operating in trenching mode, the hydraulic lines 30 are coupled to an upper end 36 of the ground engaging boom 12, as will be descried in greater detail below. The ground engaging boom 12 is provided with an integrated rack 38 arranged in use to interact and be driven by the pinion 40 (see
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[0152] The height of the boom 12 can be as required for the particular job, which could involve cutting and/or mixing a material in a trench, but preferably is at least 10 metres long and more preferably between 15 and 20 metres long. In particular, trenching operations, it is desired that the boom is at least 15 metres long. In such cases, the mass of the boom, including the cutting chain, in use, could be up to 30,000 KG. A plurality of stabilising legs 20 are provided which function to stabilise the machine itself while, or during, the lowering of the cutting or mixing boom 12 into the surface of the soil takes place.
[0153] It has been recognised that in the example of vertical or near vertical impact trenching machines such as that shown in
[0154] Although in known systems there is no suggestion or reason why stability providing legs should be included (indeed it has previously been thought that the boom itself when engaged with the ground is a source of stability), it has now been recognised that they can provide a significant advantage in terms of accounting for atmospheric conditions and their effect on the machine's stability.
[0155] Referring to
[0156] Feet 48 are provided as separate and connectable components which are provided with an engagement region 50 for connection to the distal end of the downwardly depending longitudinal support member 46. In this examples, the downwardly depending longitudinal support members 46 are arranged to extend telescopically from an upper region 49. As will be explained below, the legs 20 are used during the process of erection of the ground engaging boom 12 and lowering of the boom into the surface of the ground. Once the boom 12 has been lowered to a desired depth, the requirement for the extension of the legs 20 into the extended configuration as shown in
[0157] As explained above, in one configuration, the legs may be pivotably connected to the machine 10 at the proximal end 42. In an alternative embodiment, they may be removably and fixedly connected. In the example of
[0158] Each of the legs has a length that extends across the width of the body of the machine such that looking at the first pair of legs 52 it can be seen that the longitudinal body of the leg 56 extends under the machine and to the other transverse side. Still looking at the rear pair of legs 52, the end 58 of the second leg of the pair (the foot of which cannot be seen in
[0159] In one example and in the specific example of
[0160] The use of such telescopically extending legs 20 ensures that stability can be provided to the machine as a whole during insertion or lowering of the boom 12 into a trench for cutting or mixing. Typically whenever the ground engaging boom 12 is not engaged with the ground, i.e. not submerged below ground surface, the legs will be extended so as to provide stability to the trenching apparatus.
[0161] Referring again to
[0162] As can be seen, the cradle 26 is included with a chute extension 24 which, when the cradle 26 is in the upwards (folded) position as shown in
[0163] Looking again at
[0164] In a preferred example, it could be that the chain is actually driven when in the configuration as shown in
[0165] Referring again to
[0166] Operation and functioning of the cradle 26 will now be described. Looking at
[0167] To change the cutting chain on the ground engaging boom, the ground engaging boom is first lifted out of the ground and the hydraulic drive cylinders 82 are contracted. This causes the back surface 86 of the cradle to pivot about pivot point 88 such that the ground engaging boom will then be rested within the chute 22, as described above. In this configuration, the winch 80 can be activated as described with reference to
[0168] As can be seen in
[0169] Once the link 98 reaches the position of the wheel 94 and shoulder 92, the rope 90 can be disconnected form the new chain 98 and the chain closed in known ways. This for example could involve pulling round the then distal (free) end of the chain that has not yet been pulled onto the boom and connected to the end of the chain that has been pulled by the rope or cable 90.
[0170] Looking still at
[0171] The positioning of the chain adjustment mechanism on the ground engaging boom itself and importantly at the upper end of the boom, provides a number of significant advantages. First, the tensioning mechanism is remote from the lower end of the ground engaging boom 12 which will be interacting on a more regular basis with the earth formation being trenched. Secondly, this will ensure that the tensioning mechanism is kept away from the section of the boom that is likely to be most engaged with the mixing agent, such as cement, when used as a mixing mechanism. It is known and conventional to provide such tensioning mechanisms at the distal end of a ground engaging boom but it has been recognised that by providing the tensioning mechanism at the top end of the cutting boom the risk from the mixing agent being used setting and thereby possibly rendering the tensioning mechanism ineffective, is significantly reduced. The chain tensioning mechanism can be provided at the end or within 1-2 metres of the upper end of the boom. In some examples it is positioned at a distance that is no more than 5% (or 10 or 15%) of the way along the length of the boom from the upper end thereof.
[0172] Finally, referring to the cradle 26, reference is made to
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[0174] The process of use of the machine described above will now be described. Initially, as shown in
[0175] The machine is then lowered onto the ground as seen in
[0176] Looking at
[0177] Next, the mixing boom 12 is engaged with the cradle 26 as shown in
[0178] The machine or rather the ground engaging boom is then lowered as shown in
[0179] As shown in
[0180] Once this process is achieved the ground engaging boom 12 is now ready for folding down, (i.e. tilting backwards into the configuration shown in
[0181] As shown in
[0182] As shown in
[0183] Thus, the machine is able to operate with an extended boom whilst not risking any lack of stability which could be catastrophic. This is particularly the case in high-wind situations, which may be encountered in some operating environments of trenching machines of this nature. In particular, when the machines are used in a river bank location, and winds occur, which is likely, the risk of damage to the ground engaging boom and even the machine 10 itself is significant.
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[0185] Typically, in the event of such a main power supply failure, it might be up to three days until a replacement can be obtained or indeed engineers can be provided to fix the power failure on the machine 75. In accordance with one aspect of the present system, an auxiliary power supply 74 is provided which can be used as a “hot stab” unit, i.e. which is then able to immediately replace the main hydraulic power supply of the machine and provide the required power to remove the ground engaging boom 12 from its engaged position. The boom can then be extracted using the existing rack and pinion mechanism, described above, which is powered by the auxiliary power unit 74.
[0186] By ensuring that the ground engaging boom 12 can be quickly and reliably removed from the ground in the event of main power supply failure, this ensures that the ground engaging boom will not become set in the ground due to the delay that would otherwise be encountered.
[0187] The auxiliary power supply unit 74 may be referred to as a hot stab unit since it will typically include a pair of hydraulic supply lines 76 which are connected to hydraulic inputs in a power circuit of the machine to thereby drive the pinion and extract the ground engaging boom from its engaged position.
[0188] Looking at
[0189] Looking at
[0190] Embodiments of the present invention have been described with particular reference to the examples illustrated. However, it will be appreciated that variations and modifications may be made to the examples described within the scope of the present invention.