CHANNEL FASTENER HAVING TAPERING SUPPORT BODY
20210396263 · 2021-12-23
Inventors
Cpc classification
F16B37/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B37/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B39/282
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16B37/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A channel fastener for fastening an object to an elongate channel element having an elongate slot flanked by flanges includes an assembly of a rigid washer element, an oblong metal anchoring element and a support for the anchoring element, which support is connected to the washer element and carries the anchoring element. The support includes a head portion coupled to the washer element, a bottom portion supporting the anchoring element from below, and connecting legs, extend along a longitudinal side of the anchoring element from the head portion to the bottom portion. The head portion and the connecting legs of the support form a tapering width from the head portion towards the bottom portion of the support. At least the head portion at the location where it adjoins the legs has an initial width that exceeds the width of the longitudinal slot.
Claims
1. A channel fastener for fastening an object to an elongate channel element, wherein said channel element has a bottom, an upper side opposite the bottom and lateral walls that interconnect the upper side and the bottom, wherein the upper side includes flanges that extend from the lateral walls towards each other and a longitudinal slot defined between the flanges and having a slot width, wherein the fastener comprises an assembly of: a rigid washer element, preferably made of metal, having a bearing face that is arranged for resting against the outer side of the flanges of the channel element, an oblong metal anchoring element having a width smaller than the slot width and a larger length larger than the slot width, said anchoring element being located on the side of the washer element where the bearing face is located and has longitudinal end portions adapted to engage an inner side of the respective flanges of the channel element, a support for the anchoring element, which support is connected to the washer element, possibly detachably, and which support carries the anchoring element, the fastener having between the washer element and each longitudinal end portion of the anchoring element an accommodation space which is accessible from the side of the fastener, each accommodation space being adapted for the accommodation of a flange of the channel element, in such a way that the fastener with its oblong anchoring element can be aligned with the longitudinal slot and the anchoring element can be inserted through the longitudinal slot into the channel element, and in such a way that subsequently after turning of the fastener, preferably a quarter turn, the anchoring element extends at an angle, preferably substantially at right angles, relative to the longitudinal slot, so that the flanges of the channel element are located in the accommodation spaces, wherein the anchoring element and the washer element can subsequently be tensioned towards each other wherein the longitudinal end portions of the anchoring element engage the inner side of the flanges of the channel element in order to fix the fastener to the channel element, wherein the support comprises: a head portion having one or more coupling members, which coupling members, possibly detachably, couple the washer element to the support, a bottom portion which supports the anchoring element from below, and connecting legs, each extending from the head portion to the bottom portion below the anchoring element, and connecting the head portion and the bottom portion, wherein the connecting legs extend along a longitudinal side of the oblong anchoring element, wherein the support is made of an elastic material and in that the head portion and the connecting legs of the support form a tapering width from the head portion towards the bottom portion of the support, wherein at least the head portion at the location where it adjoins the legs has an initial width that exceeds the width of the longitudinal slot, such that when the anchoring element is aligned with the longitudinal slot of the channel element and inserted through the slot in the channel element, the legs and/or the head portion rub against the flanges and are/is elastically compressed such that the fastener can be held clamped between the flanges in a first preliminary mounting state.
2. The fastener according to claim 1, wherein the support is made of a thermoplastic material.
3. The fastener according to claim 1, wherein the head portion of the support comprises a main body having a central passage from the washer element towards the anchoring element, wherein two longitudinal slits extend from the central passage in the main body, said longitudinal slits being opened wide in an unloaded state and being closed in the first preliminary mounting state.
4. The fastener according to claim 1, wherein the support includes one or more spring members associated with the head portion of the support, wherein said spring members force the bottom portion and the anchoring element towards the inner side of the flanges of the channel element in a second preliminary mounting state in which the flanges are located in the accommodation spaces.
5. The fastener according to claim 1, wherein the support includes one or more spring members associated with the bottom portion of the support, wherein said spring members force the anchoring element towards the inner side of the flanges of the channel element in a second preliminary mounting state in which the flanges are located in the accommodation spaces.
6. The fastener according to claim 4, wherein the bottom portion comprises a bottom plate supporting the anchoring element and upstanding wall members extending upwardly from the bottom plate, wherein the upstanding wall members includes at least a longitudinal wall portion that extends at the longitudinal end portions of the anchoring element along a side of the anchoring element having the largest length, and wherein the upstanding wall portions have a height that exceeds the thickness of the anchoring element, such that when the anchoring element is in engagement with the bottom plate, an upper edge of the upstanding wall is located above the anchoring element and such that when the fastener is in the position wherein the flanges of the channel element are located in the accommodation spaces, the upper edge of the upstanding wall portions engage the inner side of the flanges in said second preliminary mounting state.
7. The fastener according to claim 6, wherein the upstanding wall members are located at two diagonally opposite corners of the oblong anchoring element.
8. The fastener according to claim 6, wherein the wall members furthermore comprise a transversal wall portion extending at an angle, preferably perpendicular, to the longitudinal wall portion, and forming a corner piece with the corresponding longitudinal wall portion.
9. The fastener according to claim 4, wherein the spring members are formed as tongues which extend obliquely from the head portion towards the anchoring element.
10. The fastener according to claim 4, wherein a blocking finger is formed on an end of at least one of the spring members, wherein said blocking finger extends in the second preliminary mounting state beyond the edge of at least one of the flanges and a side wall of the channel element, so as to block unintentional rotation of the fastener from the second preliminary mounting state.
11. The fastener according to claim 1, wherein the support includes one or more resilient retention fingers having a proximal end connected to the head portion and a distal end located near or in contact with the anchoring element, so as to retain the anchoring element on the bottom portion of the support.
12. A channel fastener for fastening an object to an elongate channel element having a bottom, an upper side opposite the bottom and lateral walls that interconnect the upper side and the bottom, wherein the upper side includes flanges that extend from the lateral walls towards each other and a longitudinal slot defined between the flanges and having a slot width, wherein the fastener comprises: a rigid washer element, preferably made of metal, which has a bearing face that is arranged for resting against the outer side of the flanges of the channel element, an oblong metal anchoring element having a width smaller than the slot width and a larger length larger than the slot width, said anchoring element being located on the side of the washer element where the bearing face is located and has longitudinal end portions adapted to engage an inner side of the respective flanges of the channel element, a support for the anchoring element, which support which support is made of an elastic material and is connected to the washer element, possibly detachably, and which support bears the anchoring element, the fastener having between the washer element and each longitudinal end portion of the anchoring element an accommodation space which is accessible from the side of the fastener, each accommodation space being adapted for the accommodation of a flange of the channel element, in such a way that the fastener with its oblong anchoring element can be aligned with the longitudinal slot and the anchoring element can be inserted through the longitudinal slot into the channel element, and in such a way that subsequently after turning of the fastener, preferably a quarter turn, the anchoring element extends at an angle, preferably substantially at right angles, relative to the longitudinal slot, so that the flanges of the channel element are located in the accommodation spaces, wherein the anchoring element and the washer element can subsequently be tensioned towards each other wherein the longitudinal end portions of the anchoring element engage the inner side of the flanges of the channel element in order to fix the fastener to the channel element, wherein the support comprises: a head portion having one or more coupling members, which coupling members, possibly detachably, couple the washer element to the support, a bottom portion which supports the anchoring element from below, and connecting legs, each extending from the head portion to the bottom portion below the anchoring element, and connecting the head portion and the bottom portion, wherein the connecting legs extend along a longitudinal side of the oblong anchoring element, wherein the bottom portion comprises a bottom plate supporting the anchoring element and one or more upstanding wall members extending upwardly from the bottom plate, wherein the upstanding wall members includes at least a longitudinal wall portion that extends at the longitudinal end portions of the anchoring element along a side of the anchoring element having the largest length, and wherein the support includes one or more spring members forcing the bottom portion with the anchoring element towards the inner side of the flanges of the channel element in a preliminary mounting state in which the flanges are located in the accommodation spaces, wherein the upstanding wall portions have a height that exceeds the thickness of the anchoring element, such that when the anchoring element is in engagement with the bottom plate, an upper edge of the upstanding wall is located above the anchoring element and such that when the fastener is in the position wherein the flanges of the channel element are located in the accommodation spaces, the upper edge of the upstanding wall portions engage the inner side of the flanges in said preliminary mounting state.
13. The fastener according to claim 12, wherein the upstanding wall members are located at two diagonally opposite corners of the oblong anchoring element.
14. The fastener according to claim 12, wherein the wall members furthermore comprise a transversal wall portion extending at an angle, preferably perpendicular, to the longitudinal wall portion, and forming a corner piece with the corresponding longitudinal wall portion.
15. The fastener according to claim 12, wherein the one or more spring members are associated with the head portion of the support.
16. The fastener according to claim 15, wherein the spring members extend from the head portion of the support element into the accommodation space, such that when the fastener is rotated in the channel element towards the second preliminary mounting state, the spring members will be deformed and tensioned by the flanges of the channel element.
17. The fastener according to claim 16, wherein the spring members are formed as tongues which extend obliquely from the head portion towards the anchoring element.
18. The fastener according to claim 12, wherein the support is made of a thermoplastic material.
19. The fastener according to claim 12, wherein the support includes one or more resilient retention fingers having a proximal end connected to the head portion and a distal end located near or in contact with the anchoring element, so as to retain the anchoring element on the bottom portion of the support.
20. The fastener according to claim 15, wherein a blocking finger is formed on an end of at least one of the spring members, wherein said blocking finger extends in the second preliminary mounting state beyond the edge of at least one of the flanges and a side wall of the channel element, so as to block unintentional rotation of the fastener from the second preliminary mounting state.
21. A channel fastener for fastening an object to an elongate channel element having a bottom, an upper side opposite the bottom and lateral walls that interconnect the upper side and the bottom, wherein the upper side includes flanges that extend from the lateral walls towards each other and a longitudinal slot defined between the flanges and having a slot width, wherein the fastener comprises: a rigid washer element, preferably made of metal, which has a bearing face that is arranged for resting against the outer side of the flanges of the channel element, an oblong metal anchoring element having a width smaller than the slot width and a larger length larger than the slot width, said anchoring element being located on the side of the washer element where the bearing face is located and has longitudinal end portions adapted to engage an inner side of the respective flanges of the channel element, a support for the anchoring element, which support is connected to the washer element, possibly detachably, and which support bears the anchoring element, the fastener having between the washer element and each longitudinal end portion of the anchoring element an accommodation space which is accessible from the side of the fastener, each accommodation space being adapted for the accommodation of a flange of the channel element, in such a way that the fastener with its oblong anchoring element can be aligned with the longitudinal slot and the anchoring element can be inserted through the longitudinal slot into the channel element, and in such a way that subsequently after turning of the fastener, preferably a quarter turn, the anchoring element extends at an angle, preferably substantially at right angles, relative to the longitudinal slot, so that the flanges of the channel element are located in the accommodation spaces, wherein the anchoring element and the washer element can subsequently be tensioned towards each other wherein the longitudinal end portions of the anchoring element engage the inner side of the flanges of the channel element in order to fix the fastener to the channel element, wherein the support comprises: a head portion having one or more coupling members, which coupling members, possibly detachably, couple the washer element to the support, a bottom portion which supports the anchoring element from below, and connecting legs, each extending from the head portion to the bottom portion below the anchoring element, and connecting the head portion and the bottom portion, wherein the connecting legs extend along a longitudinal side of the oblong anchoring element, wherein the support includes one or more spring members associated with the head portion of the support and adapted to engage an upper side of the flanges, wherein said spring members force the bottom portion with the anchoring element towards the inner side of the flanges of the channel element in a preliminary mounting state in which the flanges are located in the accommodation spaces, wherein a blocking finger is formed on an end of at least one of the spring members, wherein said blocking finger extends in the second preliminary mounting state beyond the edge of at least one of the flanges and a side wall of the channel element, so as to block unintentional rotation of the fastener from the second preliminary mounting state.
22. A channel fastener for fastening an object to an elongate channel element having a bottom, an upper side opposite the bottom and lateral walls that interconnect the upper side and the bottom, wherein the upper side includes flanges that extend from the lateral walls towards each other and a longitudinal slot defined between the flanges and having a slot width, wherein the fastener comprises: a rigid washer element, preferably made of metal, which has a bearing face that is arranged for resting against the outer side of the flanges of the channel element, an oblong metal anchoring element having a width smaller than the slot width and a larger length larger than the slot width, said anchoring element being located on the side of the washer element where the bearing face is located and has longitudinal end portions adapted to engage an inner side of the respective flanges of the channel element, a support for the anchoring element, which support which support is made of an elastic material and is connected to the washer element, possibly detachably, and which support bears the anchoring element, the fastener having between the washer element and each longitudinal end portion of the anchoring element an accommodation space which is accessible from the side of the fastener, each accommodation space being adapted for the accommodation of a flange of the channel element, in such a way that the fastener with its oblong anchoring element can be aligned with the longitudinal slot and the anchoring element can be inserted through the longitudinal slot into the channel element, and in such a way that subsequently after turning of the fastener, preferably a quarter turn, the anchoring element extends at an angle, preferably substantially at right angles, relative to the longitudinal slot, so that the flanges of the channel element are located in the accommodation spaces, wherein the anchoring element and the washer element can subsequently be tensioned towards each other wherein the longitudinal end portions of the anchoring element engage the inner side of the flanges of the channel element in order to fix the fastener to the channel element, wherein the support comprises: a head portion having one or more coupling members, which coupling members, possibly detachably, couple the washer element to the support, a bottom portion which supports the anchoring element from below, and connecting legs, each extending from the head portion to the bottom portion below the anchoring element, and connecting the head portion and the bottom portion, wherein the connecting legs extend along a longitudinal side of the oblong anchoring element, wherein the support includes one or more resilient retention fingers having a proximal end connected to the head portion and a distal end located near or in contact with the anchoring element, so as to retain the anchoring element on the bottom portion of the support.
23. The fastener according to claim 1, further comprising a channel element having a bottom, an upper side opposite the bottom and lateral walls that interconnect the upper side and the bottom, wherein the upper side includes flanges that extend from the lateral walls towards each other and a longitudinal slot defined between the flanges and having a slot width, wherein the channel element is of the so called “strut rail” type, wherein the channel element has inwardly folded flanges, wherein the flanges have edges that are facing the bottom of the channel element.
24. The fastener according to claim 23, wherein the edge of the respective flanges are serrated.
25. A method for assembling the fastener of claim 23 to the channel element, wherein the fastener is mounted in a first preliminary state and a second preliminary state on the channel element before the fastener is finally secured to the channel element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0099] The invention will be further elucidated in the following description with reference to the drawing, wherein:
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DETAILED DESCRIPTION
[0116] The present invention relates to a channel fastener adapted to be mounted on a channel element. Such a channel element is in practice also called a mounting rail.
[0117] In
[0118] In
[0119] The channel fastener 1 is an assembled part which generally comprises a washer element 2, an anchoring element 3, and a support 4. The washer element 2 is preferably made of metal, but may in some occasions also be made of a suitable plastic material, such as POM. The anchoring element 3 is made of metal. The support 4 is made of an elastic material which interconnects the washer element 2 and the anchoring element 3.
[0120] A suitable material for manufacturing the support element 4 is a thermoplastic material. The support 4 is in practice made from the thermoplastic material by an injection moulding process.
[0121] The metal washer 2 and the metal anchoring element 3 are made by suitable cutting, punching and forming processes, preferably out of steel strip or sheet material.
[0122] The anchoring element 3 may be formed as an elongate nut having a central threaded bore 5, adapted to cooperate with a shaft of a male fastening element such as a threaded rod or a bolt. The anchoring element 3 has a width w.sub.a that is smaller than the width w.sub.s of the slot 106 of the channel element 100. The anchoring element has a length l.sub.a which exceeds the width w.sub.s of the slot 106. On an upper side 31 of the anchoring element 3 grooves 32 are formed which extend in the transverse direction. These grooves 32 are typical for channel fasteners adapted for use on strut rails, wherein the edges 105 of the flanges 104 can be received in the grooves 32, at least in a final mounting state.
[0123] The washer element 2 has a central bore 6 for passing through the shaft of the male fastening element. In the shown embodiment the washer element 2 substantially has a rectangular or square outer contour. The washer element in this specific embodiment comprises a central strip 21, i.e. the strip in which the bore 6 is formed, and two lateral strips 22 which are offset relative to the central strip 21 in a thickness direction of the washer element 2, which can be seen also in
[0124] The support 4, which is shown separately in
[0125] In the specific embodiment shown in the figures, the head portion 40 comprises a main body 43, and a washer support plate 44 which is integrally formed with the main body 43. At the respective ends of the washer support plate 44 coupling members 45 are formed to couple the washer element 2 to the head portion 40 of the support 4. The coupling members 45 comprise each a stop ridge 46 which forms a stop for the head ends of the central strip 21 of the washer element 2. The coupling members 45 furthermore comprise retention fingers 47 at the ends of the stop ridge 46 which in the assembled state extend over the lateral strips 22 of the washer element 2 as can be best seen in
[0126] The main body 43 and the washer support plate 44 define a central passage 56 through which a male fastener, such as a threaded rod, can extend. Two longitudinal slits 57 extend from the central passage 56 in the main body 43 and in the washer supporting plate 44 each towards a respective longitudinal end of the washer support plate 44 where the coupling members 45 are formed. The longitudinal slits 57 are opened wide in an unloaded state as is visible in
[0127] The bottom portion 41 is adapted to support the anchoring element 3 from below. The bottom portion 41 comprises in the specific embodiment shown in the figures a bottom plate 48, which supports the anchoring element 3 from below. The bottom portion 41 furthermore comprises upstanding wall members 49 extending upwardly from the bottom plate 48.
[0128] The upstanding wall members 49 comprise at least a longitudinal wall portion 49A that extends at the longitudinal end portions of the anchoring element 3 along the side of the anchoring element 3 having the largest length. The upstanding wall members 49 furthermore comprise a transversal wall portion 49B extending at an angle, in the specific embodiment of the figures perpendicular, to the longitudinal wall portion 49A, and forming a corner piece with the corresponding longitudinal wall portion 49A. The specific embodiment of the support 4 shown in the figures has at two diagonally opposite corners of the support plate 48 a corner piece or wall member 49 to lock the anchoring element 3 in the transversal and longitudinal direction.
[0129] At least the upstanding wall portions 49A have a height that exceeds the thickness of the anchoring element 3, as can be best seen in
[0130] The connecting legs 42 are each extending from the main body 43 of the head portion 40 to the bottom plate 48 of the bottom portion 41. The connecting legs 42 extend along a longitudinal side of the oblong anchoring element 3, as can be best seen in
[0131] The main body 43 of the support 4 and the connecting legs 42 together have a tapering shape as can be best seen in
[0132] During installation, the user inserts the bottom portion 41 of the support 4 with the anchoring element 3 in the slot 106 of the channel element 100. This situation is shown in
[0133] The support 4 furthermore includes spring members 51. In the specific embodiment shown in the figures, the spring members 51 are associated with the head portion 40 of the support 4 at a longitudinal end portion of the washer support plate 44. The spring members 51 in this specific embodiment comprise tongues 52 which extend obliquely from an underside of the washer support plate 44 of the head portion 40 of the support 4 towards the anchoring element 3.
[0134] When the channel fastener 1 is in the first preliminary mounting state, as shown in
[0135] In the second preliminary mounting state the main body 43 will not be clamped anymore between the flanges 104, because it has a smaller longitudinal dimension than the width w.sub.s of the slot 106 as mentioned in the above. The user can slide the fastener 1 along the channel element 100. The flanges 104 of the channel element 100 are located in the accommodation spaces 61 and the upper edge 50 of the upstanding wall portions 49A engage the edge 105 of the flanges 104. The elastic nature of the plastic material of the support 4 allows that the respective wall portions 49A can slide over the edge 105 of the respective flanges 104. In particular this also works when the edge is serrated, i.e. provided with teeth, as is indicated in
[0136] In the specific embodiment of the figures the support 4 furthermore includes one or more resilient retention fingers 53 having a proximal end 53A connected to the head portion 40 and a distal end 53B located near or in contact with the anchoring element 3, as can be best seen in
[0137] In the preliminary mounting position shown in
[0138] A blocking finger 54 is formed on an end of at least one of the spring members 51. The blocking finger 54 extends downwards under an angle with respect to the tongue 52. In the second preliminary mounting state as is shown in