NITRIDE SEMICONDUCTOR DEVICE AND SUBSTRATE THEREOF, METHOD FOR FORMING RARE EARTH ELEMENT-ADDED NITRIDE LAYER, AND RED-LIGHT EMITTING DEVICE AND METHOD FOR MANUFACTURING THE SAME
20210399175 · 2021-12-23
Assignee
Inventors
Cpc classification
H01L33/16
ELECTRICITY
H01L21/0262
ELECTRICITY
H01L33/025
ELECTRICITY
C30B25/183
CHEMISTRY; METALLURGY
International classification
H01L33/00
ELECTRICITY
Abstract
The purpose of the present invention is to provide a technique of manufacturing a nitride semiconductor layer with which, when producing a semiconductor device by forming a nitride semiconductor layer on off-angle inclined substrate, it is possible to stably supply high-quality semiconductor devices by preventing occurrence of a macro step using a material that is not likely to occur lattice strains or crystal defects by mixing with GaN and does not require continuous addition; and provided is a nitride semiconductor device which comprises a nitride semiconductor layer formed on a substrate, wherein the substrate is inclined at an off angle, a rare earth element-added nitride layer to which a rare earth element is added is formed on the substrate as a primed layer, and a nitride semiconductor layer is formed on the rare earth element-added nitride layer.
Claims
1-21. (canceled)
22. A nitride semiconductor device configured by providing a nitride semiconductor layer on a substrate, characterized in that the substrate is an off-angle inclined substrate, a rare earth element-added nitride layer to which a rare earth element is added is provided on the substrate as a base treatment layer to prevent the occurrence of a macro step and to flatten the surface, and a nitride semiconductor layer is provided on the rare earth element-added nitride layer.
23. The nitride semiconductor device according to claim 22, characterized in that the rare earth element-added nitride layer is a layer in which the rare earth element is added to GaN, InN, AlN, or a mixed crystal of any two or more of these.
24. The nitride semiconductor device according to claim 22, characterized in that the addition concentration of the rare earth element in the rare earth element-added nitride layer is 0.001 to 10 at %.
25. The nitride semiconductor device according to claim 22, characterized in that the thickness of the rare earth element-added nitride layer of 0.1 nm or more.
26. The nitride semiconductor device according to claim 22, characterized in that the rare earth element is Eu.
27. The nitride semiconductor device according to claim 22, characterized in that the substrate is made of sapphire, SiC or Si; or GaN, InN, AlN or a mixed crystal of any two or more of GaN, InN and AlN.
28. The nitride semiconductor device according to claim 22, which is any one of a light emitting device, a high frequency device and a high-power device.
29. A substrate used for manufacturing a nitride semiconductor device, in which a rare earth element-added nitride layer to which a rare earth element is added is provided on an off-angle inclined substrate as a base treatment layer to prevent the occurrence of a macro step and to flatten the surface.
30. The substrate according to claim 29, characterized in that the rare earth element-added nitride layer is a layer in which the rare earth element is added to GaN, InN, AlN, or a mixed crystal of any two or more of these.
31. The substrate according to claim 29, characterized in that the addition concentration of the rare earth element in the rare earth element-added nitride layer is 0.001 to 10 at %.
32. The substrate according to claim 29, characterized in that the thickness of the rare earth element-added nitride layer is 0.1 nm or more.
33. The substrate according to claim 29, characterized in that the rare earth element is Eu.
34. The substrate according to claim 29, characterized in that the off-angle inclined substrate is a nitride semiconductor made of sapphire, SiC or Si; or GaN, InN, AlN or a mixed crystal of any two or more of GaN, InN and AlN.
35. A method for forming a rare earth element-added nitride layer, where a rare earth element added nitride layer is formed on an off-angle inclined substrate; which has a step of forming a rare earth element-free nitride layer on the off-angle inclined substrate, and a step of forming a rare earth element-added nitride layer on the rare earth element-free nitride layer as a base treatment layer to prevent the occurrence of a macro step and to flatten the surface; characterized in that each of the above steps is performed by a series of forming steps using an organic metal vapor phase epitaxial method without taking out from the reaction vessel, and the formation of the rare earth element-added nitride layer is performed at a temperature of 900 to 1100° C.
36. A substrate characterized in that a rare earth element-free nitride layer and a rare earth element-added nitride layer as a base treatment layer to prevent the occurrence of a macro step and to flatten the surface are stacked in this order on an off-angle inclined substrate.
37. A method for manufacturing a nitride semiconductor device in which a nitride semiconductor layer is formed on the rare earth element-added nitride layer formed by using the method for forming a rare earth element-added nitride layer according to claim 35.
38. A nitride semiconductor device which is formed by stacking a rare earth element-free nitride layer, a rare earth element-added nitride layer as a base treatment layer to prevent the occurrence of a macro step and to flatten the surface, and a nitride semiconductor layer in this order on an off-angle inclined substrate.
39. A red-light emitting device, characterized in that a rare earth element-added nitride layer in which Eu or Pr is added, as a rare earth element, to GaN, InN, AlN or a mixed crystal of any two or more of these is formed as an active layer, and the active layer is formed on the substrate according to claim 29.
40. A red-light emitting device, characterized in that a rare earth element-added nitride layer, in which Eu is added as a rare earth element to GaN, InN, AlN or a mixed crystal of any two or more of these, is formed as a base treatment layer to prevent the occurrence of a macro step and to flatten the surface on an off-angle inclined substrate.
41. A red-light emitting device according to claim 39, characterized in that the rare earth element-added nitride layer is a rare earth element-added nitride layer to which oxygen is co-added.
42. The method for manufacturing a red-light emitting device according to claim 40, wherein the rare earth element-added nitride layer in which Eu is added is formed on an off-angle inclined substrate by using an organometallic vapor phase epitaxial method.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
EMBODIMENTS OF THIS INVENTION
[0089] Hereinafter, the present invention will be described with specific embodiments with reference to the drawings. In the following description, the present invention will be described taking a sapphire substrate as an example of off-angle inclined substrate, GaN as an example of a nitride, and Eu as an example of rare earth element, but the present invention is not limited to these examples.
1. Nitride Semiconductor Device
[0090]
[0091] In the present embodiment, the Eu-added GaN layer 40 to which Eu is added, which exhibits an excellent surfactant effect, is provided as the base treatment layer for forming the cap layer 50, so that the cap layer 50 can be grown on the Eu-added GaN layer 40 where the occurrence of a macro step is prevented, and the growth can be performed while forming a flat surface at the atomic level, even if the thickness exceeds 5 μm. Then, the originally expected effect of crystal growth by using the off-angle inclined substrate can be fully exhibited, and the device characteristics can be improved.
[0092] As described above, in the present embodiment, the effect of surface flattening in the Eu-added nitride layer provided as the base treatment layer is maintained in the cap layer (nitride semiconductor layer) formed in the upper layer. Therefore, nitride semiconductor devices suitable not only as light emitting devices but also as high frequency devices and high power devices can be stably supplied.
[0093] In the present embodiment, as shown in
2. Method for Forming Nitride Semiconductor Device
[0094] Next, the method for forming the above-mentioned nitride semiconductor device will be described.
[0095] In the present embodiment, the OMVPE method was used in forming the nitride semiconductor device. Trimethylgallium (TMGa) was used as the Ga raw material, and ammonia (NH.sub.3) was used as the N raw material. Further, as the Eu raw material, normal propyltetramethylcyclopentadienyl europium (Eu [C.sub.5(CH.sub.3).sub.4(C.sub.3H.sub.7)].sub.2: EuCp.sup.pm.sub.2) bubbled with a carrier gas (hydrogen gas: H.sub.2) was used.
[0096] Then, as shown in
(1) Formation of LT-GaN Layer 20
[0097] First, the sapphire substrate 10 inclined at an off-angle of 1° was placed in the reaction vessel adjusted to a pressure of 104 kPa, and then the temperature inside the reaction vessel was set to 475° C., NH.sub.3 gas (223 mmol/min) and TMGa gas (52.1 μmol/min) were supplied into the reaction vessel. Thus, the LT-GaN layer 20 having a thickness of 30 nm was formed on the sapphire substrate 10 at a growth rate of 1.3 μm/h.
(2) Formation of ud-GaN Layer 30
[0098] Next, the temperature inside the reaction vessel was set to 1180° C., NH.sub.3 gas (179 mmol/min) and TMGa gas (102 μmol/min) were supplied into the reaction vessel, and the ud-GaN layer 30 having a thickness of 2 μm was formed on the LT-GaN layer 20 at a growth rate of 3.2 μm/h.
(3) Formation of Eu-Added GaN Layer 40
[0099] Next, the temperature inside the reaction vessel was set to 960° C., NH.sub.3 gas (179 mmol/min), TMGa gas (25.6 μmol/min), and EuCp.sup.pm.sub.2 gas (0.586 μmol/min) were supplied into the reaction vessel, and the Eu-added GaN layer 40 having a thickness of 40 nm was formed on the ud-GaN layer 30 at a growth rate of 0.78 μm/h.
(4) Formation of Cap Layer 50
[0100] Next, the temperature inside the reaction vessel was set to 1180° C. again, NH.sub.3 gas (179 mmol/min) and TMGa gas (102 μmol/min) were supplied into the reaction vessel, and the cap layer 50 having a thickness of 5 μm was formed on the Eu-added GaN layer 40 at a growth rate of 3.2 μm/h to form a nitride semiconductor device.
[0101] In the above, EuCp.sup.pm.sub.2, which has a high vapor pressure, was used as a raw material for Eu, but Eu (C.sub.11H.sub.19O.sub.2).sub.3, Eu[C.sub.5(CH.sub.3).sub.5].sub.2, Eu[C.sub.5(CH.sub.3).sub.4H].sub.2, etc. may be used.
3. Evaluation
(1) Confirmation of Occurrence of Macro Step on Off-Angle Inclined Substrate
[0102] As an evaluation sample, an Eu-free GaN layer was grown to a thickness of 7.6 μm using the OMVPE method on a sapphire substrate (off-angle inclined substrate) inclined at an off-angle of 1°. On the other hand, for comparison, an Eu-free GaN layer having a thickness of 7.6 μm was similarly grown on a non-tilted sapphire substrate (on-axis substrate).
[0103] Then, each growing GaN layer was irradiated with a laser having a wavelength of 633 nm, and the intensity of reflection from the surface was observed on the spot. The results are shown in
[0104] In the case of the on-axis substrate, as shown in
[0105] At the same time, the surface of each Eu-free GaN layer after growth was observed with an optical microscope and an AFM microscope (atomic force microscope), and the surface state thereof was evaluated. The results are shown in
[0106] As shown in
(2) Evaluation of Flatness in Eu-Free GaN Layer
[0107] Next, as an evaluation sample, an LT-GaN layer having a thickness of 30 nm, an ud-GaN layer having a thickness of 2 μm, an Eu-added GaN layer having a thickness of 40 nm, and a cap layer (ud-GaN layer) having a thickness of 5 μm were grown on the same substrates (off-angle inclined substrate and on-axis substrate) as those described above. On the other hand, for comparison, an ud-GaN layer was grown on each of the substrates until the total thickness became the same.
[0108] Then, in the same manner as described above, the reflection intensity during growth of each layer is observed in-situ, and the surface of each GaN layer on the uppermost layer after growth is observed with an AFM microscope and an optical microscope to evaluate the surface state.
[0109]
[0110] In the case of the on-axis substrate, as shown in
[0111]
[0112] From
[0113]
[0114] From
[0115] In the above, the surfactant effect has been described by giving an example in which an Eu-added GaN layer is grown on an off-angle inclined substrate and a cap layer is provided on the Eu-added GaN layer. The Eu-added GaN layer and the ud-GaN layer may be stacked a plurality of times as a pair, whereby the surface state can be further smoothed.
4. Application to Semiconductor Devices
[0116] As described above, in the present embodiment, by providing the Eu-added GaN layer on the off-angle inclined substrate, it becomes possible to provide a substrate having a low defect density. Therefore, it becomes possible to realize a blue/green LED having a dramatically higher luminous efficiency than the conventional one. Further, since the low dislocation density is realized on the off-angle inclined substrate, it is possible to realize an element having a small leakage current, and to manufacture a nitride power device with high reliability.
5. Red-Light Emitting Device
[0117] Next, the red light emitting device according to the present embodiment will be described in detail.
(1) Problems of the Conventional Technology
[0118] First, the problems in the growth of the Eu-added GaN layer on the conventional on-axis substrate will be explained. Specifically, why Eu/Ga ratio of 2.4% is considered as an optimum growth condition of the Eu-added GaN layer will be explained.
[0119] First, as an evaluation sample, a red-light emitting device was produced in which an Eu/O co-added GaN layer was formed on an on-axis substrate by changing the Eu/Ga ratio to 2.4%, 3.5% and 7.1%.
[0120] Specifically, first, an additive-free GaN layer (LT-GaN layer and ud-GaN layer) having a thickness of several μm was grown on an on-axis sapphire substrate, and then TMGa as a Ga raw material, NH.sub.3 as an N raw material and EuCp.sup.pm.sub.2, bubbled with a carrier gas (supplied together with oxygen gas), as an Eu raw material were introduced at a predetermined Eu/Ga ratio to grow an Eu/O co-added GaN layer having a thickness of about 300 nm. Finally, an ud-GaN layer having a thickness of 10 nm was grown to complete the production of three types of red-light emitting devices (see
[0121]
[0122] Then, in the upper part of
[0123] Further,
[0124] From
[0125] Therefore, it has been considered that, in consideration of the surface condition of the Eu-added GaN layer also, the optimum growth condition for growing the Eu-added GaN layer on the on-axis substrate is to be 2.4% in terms of Eu/Ga ratio, and there was a problem in raising the Eu/Ga ratio higher than that.
(2) Eu-Added GaN Layer Formed on the Off-Angle Inclined Substrate
[0126] Next, as the present embodiment, the surface state and the emission intensity will be described when the Eu-added GaN layer is formed on the off-angle inclined substrate.
[0127] As described above, the present inventors have focused that a strong step flow growth mechanism can be obtained when the crystal growth is performed along the direction in which the crystal axis is slightly inclined by several degrees from the [0001] direction in the thin film growth of the nitride semiconductor, and have formed an Eu-added GaN layer on the off-angle inclined substrate.
[0128] Specifically, on a slightly inclined (0001) sapphire substrate having an off-angle of 2° in the maxis direction, two types of red-light emitting devices having the Eu/Ga ratio of 3.5% and 7.1% were prepared in the same manner as that for the case on the on-axis substrate described above.
[0129] The lower part of
[0130] Further,
[0131] Such an improvement in emission intensity is due to an increase in the uptake of Eu into the active layer and an increase in the Eu concentration in the Eu-added GaN layer even at the same Eu/Ga ratio, and an Eu-added GaN layer with a high Eu concentration can be formed by forming the Eu-added GaN layer on the off-angle inclined substrate. Therefore, it was confirmed that this method is promising as a method for improving the emission intensity.
(3) Usefulness of the Red-Light Emitting Device According to the Present Embodiment
[0132] As described above, in the red-light emitting device according to the present embodiment, an Eu-added GaN layer having a high Eu concentration can be formed on the off-angle inclined substrate, and can directly contribute to the development of strong emission intensity. Therefore, it is possible to manufacture a highly efficient red-light emitting device, and to realize a high brightness light emitting diode by applying it to semiconductor LEDs in the visible light region, which is being developed mainly for GaN-based materials. Further, in the development of a laser diode using a rare earth-added semiconductor layer including a red-light emitting layer, which has been attracting attention in recent years, as an active layer, high material gain can be achieved by adding a high concentration of a rare earth element such as Eu.
[0133] Although the present invention has been described above based on the embodiments, the present invention is not limited to the above embodiments. It is possible to make various modifications to the above embodiments within the same and equivalent scope as the present invention.
DESCRIPTION OF THE REFERENCE NUMERALS
[0134] 10 Sapphire substrate [0135] 20 LT-GaN layer [0136] 30 ud-GaN layer [0137] 40 Eu-added GaN layer [0138] 50 Cap layer [0139] c Distance between c-planes [0140] θ Off-angle