LOCKABLE SURGICAL SYSTEM
20210393272 · 2021-12-23
Assignee
Inventors
- Blaise Bleunven (Paris, FR)
- Cyril MOULIN (Argonay, FR)
- Sophie Cahen (Paris, FR)
- Nicolas LOY RODAS (Puteaux, FR)
- Michel BONNIN (Lyon, FR)
- TARIK Ait Si Selmi (Lyon, FR)
- Marion DECROUEZ (Sèvres, FR)
Cpc classification
A61B34/76
HUMAN NECESSITIES
A61B34/20
HUMAN NECESSITIES
A61B2034/105
HUMAN NECESSITIES
International classification
A61B17/16
HUMAN NECESSITIES
A61B34/20
HUMAN NECESSITIES
Abstract
A surgical system including a machining tool aimed at being manually displaced by an operator, a lockable unit including at least two linked and manually displaceable elements aimed at being manually arranged according to a least one calculated locked configuration, a sensor unit including at least one sensor aimed at following, in real time, a real time configuration of the lockable unit within an anatomical reference system, where the at least two elements of the lockable unit cooperate with lockable element, the lockable element being configured to be activated by a control unit when the real time configuration of the lockable unit corresponds to the at least one locked configuration recorded inside the control unit.
Claims
1. A surgical system for machining an anatomical structure of a patient, said anatomical structure being part of an anatomical reference system of the surgical system, said surgical system comprising: a machining tool configured to be manually displaced by an operator, a lockable unit including: at least two linked and manually displaceable elements configured to be manually arranged according to a least one, relatively to the anatomical structure, calculated locked configuration, said locked configuration being defined within the anatomical reference system, and a constraining device configured to support and guide the machining tool, a sensor unit including at least one sensor configured to follow, in real time, a real time configuration of the lockable unit within the anatomical reference system, a control unit configured to receive the information associated to the real time configuration of the lockable unit from the sensor unit, to receive the at least one calculated lockable configuration and to control the lockable unit, wherein the at least two elements of the lockable unit are linked to each other by at least one degree of freedom aimed at cooperating with lockable means, said lockable means being configured to be activated by the control unit when the real time configuration of the lockable unit corresponds to the at least one locked configuration, in order to lock the constraining device in a determined position which constrains the machining tool within a determined machining plane.
2. The surgical system according to claim 1, further comprising a grasping element configured to mechanically secure the anatomical structure to the lockable unit.
3. The surgical system according to claim 1, wherein the control unit is configured to activate each locking means in a progressive way.
4. The surgical system according to claim 1, wherein each displaceable element of the lockable unit is associated to a determined position within the locked configuration of the lockable unit, the activation of each locking means being reversely proportional to a distance separating each displaceable element from its determined position.
5. The surgical system according to claim 1, further comprising a motorized actuation unit configured to secure the patient's limb.
6. The surgical system according to claim 1, wherein the constraining device is linked to the lockable unit by means of an articulated connection.
7. A method for surgical intervention comprising machining an anatomical structure according to a pre-operative surgical planning using a surgical system, wherein said surgical system comprises a machining tool, a 3D imaging sensor and a lockable unit having at least two linked and manually displaceable elements configured to cooperating with lockable means; said method comprising: acquiring a 3D image of at least a portion of the anatomical structure using the 3D imaging sensor; analyzing said 3D image and register it to a 3D model of the anatomical structure so as to transpose the pre-operative surgical planning from a virtual referential of the pre-operative surgical planning to an anatomical reference system of the anatomical structure; calculating at least one machining plane within said anatomical reference system based on the pre-operative surgical planning, wherein each machining plane represents a target position of the machining tool in the anatomical reference system; calculating at least one locked configuration of the lockable unit for each respective machining plane; manually moving the lockable unit towards one of the locked configurations until the lockable means of the lockable unit are activated, said lockable means being activated when a real time configuration of the lockable unit corresponds to one of the locked configurations so as to constrain the machining tool within the corresponding machining plane; performing the machining by moving the machining tool within said one corresponding machining plane.
8. The method of claim 7, wherein the locking means are activated one by one according to a predetermined order recorded inside a control unit of the surgical system.
9. The method of claim 7, further comprising preliminary fixing a grasping element to a portion of the anatomical structure to secure the anatomical structure to the lockable unit.
10. The method of claim 7, further comprising establishing the 3D model of the anatomical structure using medical imaging data, acquired before operation.
11. The method of claim 7, wherein the degree of activation of the locking means is reversely proportional to a distance separating each displaceable element from its predetermined position according to at least one lockable configuration.
12. The method of claim 7, further comprising emitting at least one signal to notify that one locked configuration is about to be reached by the lockable unit.
13. The method of claim 12, wherein the at least one signal is a haptic signal, a sound signal or a visual signal.
14. The method of claim 7, further comprises following the real time configuration of the lockable unit by means of a sensor unit of the surgical system to calculate and displaying real time information concerning the machining tool position relative to the anatomical structure.
15. The method of claim 7, wherein the surgical system comprises: a machining tool configured to be manually displaced by an operator, a lockable unit including: at least two linked and manually displaceable elements configured to be manually arranged according to a least one, relatively to the anatomical structure, calculated locked configuration, said locked configuration being defined within the anatomical reference system, and a constraining device configured to support and guide the machining tool, a sensor unit including at least one sensor configured to follow, in real time, a real time configuration of the lockable unit within the anatomical reference system, a control unit configured to receive the at least one calculated lockable configuration, to receive the information associated to the real time configuration of the lockable unit from the sensor unit, and to control the lockable unit, where the at least two elements of the lockable unit are linked to each other by at least one degree of freedom aimed at cooperating with lockable means, said lockable means being configured to be activated by the control unit when the real time configuration of the lockable unit corresponds to the at least one locked configuration, in order to lock the constraining device in a determined position which constrains the machining tool within a determined machining plane.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The following detailed description will be better understood when read in conjunction with the drawings. For the purpose of illustrating, the surgical system is shown in the preferred embodiments. It should be understood, however that the application is not limited to the precise arrangements, structures, features, embodiments, and aspect shown. The drawings are not drawn to scale and are not intended to limit the scope of the claims to the embodiments depicted. Accordingly, it should be understood that where features mentioned in the appended claims are followed by reference signs, such signs are included solely for the purpose of enhancing the intelligibility of the claims and are in no way limiting on the scope of the claims.
[0042] Features and advantages of the invention will become apparent from the following description of embodiments of a system, this description being given merely by way of example and with reference to the appended drawings in which:
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DETAILED DESCRIPTION
[0056] While various embodiments have been described and illustrated, the detailed description is not to be construed as being limited hereto. Various modifications can be made to the embodiments by those skilled in the art without departing from the true spirit and scope of the disclosure as defined by the claims.
[0057] As shown in
[0058] This preparation includes a succession of well-known steps, each step being the machining of one of the bones F, T according to a given pre-determined machining plane P.sub.1, P.sub.2, P.sub.3, P.sub.4, P.sub.5, P.sub.6 (see
[0059] The present invention aims at allowing an accurate and safe machining of the bones F, T by means of a surgical system 10 which will be described here-after.
[0060] After being established, the bones F, T model is stored in a memory of a control unit 12 of said surgical system 10.
[0061] The surgical system 10 includes a 3D imaging sensor 14 which position is well known within the surgical system 10. More precisely, the 3D imaging sensor 14 is placed at a known geometrical position of the lockable unit 20. This 3D imaging sensor 14 allows the operator, in cooperation with the bones F, T model stored in the memory of the control unit 12, to reset the anatomical reference system for each new operation. Once a bones F, T model has been determined for a given patient, and stored inside the memory of the control unit 12, the surgical system 10 can be used for surgery. Once the patient is correctly installed, the anatomical structure A to be seen and the surgery system correctly put in place with regards to the patient, an acquisition of the anatomical structure A is taken. This acquisition is taken with the 3D imaging sensor 14. The control unit 12 analyses the taken acquisition and merges it with the bones F, T model. This enables the control unit 12 to position the anatomical structure A with regards to the 3D imaging sensor 14 and therefore to the surgery system 10. This then enables the control unit 12 to define an anatomical reference system and set the precise machining planes P.sub.1, P.sub.2, P.sub.3, P.sub.4, P.sub.5, P.sub.6 for this specific surgery within this anatomical reference system.
[0062] After the machining steps, the bones F, T display clean ends with sharp edges in order to facilitate the fitting and fixation of the implant I (see
[0063] The free surface of the bones F, T to be machined (see
[0064] The surgical system 10 is to be seen on
[0065] The surgical system 10 comprises: [0066] a base unit 18 aimed at being secured to the operation table, [0067] the machining tool 16 aimed at being manually displaced by the operator, [0068] a lockable unit 20, [0069] a grasping element 22 designed to secure the anatomical structure A.
[0070] The control unit 12 can for example be a computer. This control unit 12 comprises a memory, a real time computing processor, power supply, power converters, fuses, actuators and locking means drivers. The control unit 12 further comprises an operator interface 13 allowing an interaction between the control unit 12 and the operator. This operator interface 13 allows to [0071] display real time information such as the machining tool 16 position relative to the anatomical structure A, [0072] display the planned implant position and the pre-operative surgical planning in order to help the operator in choosing the best implant and its position, [0073] manually configuring a machining target position of the 30.
[0074] As can be seen on
[0075] In some embodiment (not shown), the base unit 18 is a motorized actuation unit securing the patient's limb. This actuation unit is aimed at enabling a motorized flexion-extension movement of the patient's knee. This actuation unit allows the operator to mobilize the patient's limb and expose the operating field according to the surgical steps.
[0076] As can be seen on
[0077] As can be seen on
[0078] As already mentioned, different machining planes P.sub.1, P.sub.2, P.sub.3, P.sub.4, P.sub.5, P.sub.6 are determined computer wise during a pre-operative surgical planning. Therefore, the corresponding ideal relative position of the machining tool 16 is also determined computer wise. Each machining plane P.sub.1, P.sub.2, P.sub.3, P.sub.4, P.sub.5, P.sub.6 thus represents a target position of the machining tool 16 in the anatomical reference system and each machining plane P.sub.1, P.sub.2, P.sub.3, P.sub.4, P.sub.5, P.sub.6 corresponds to a specific calculated locked configuration L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6 of the lockable unit 20. Each plan P.sub.1, P.sub.2, P.sub.3, P.sub.4, P.sub.5, P.sub.6 represents a target position of the machining tool 16 in the anatomical reference system and to each plan P.sub.1, P.sub.2, P.sub.3, P.sub.4, P.sub.5, P.sub.6 corresponds a specific calculated locked configuration L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6.
[0079] The lockable unit 20 further comprises a constraining device 30 aimed at supporting and guiding the machining tool 16. The constraining device 30 sets the machining plane P.sub.1, P.sub.2, P.sub.3, P.sub.4, P.sub.5, P.sub.6 within which the tool 16 can be moved by the operator. Regarding the current invention, the constraining device 30 can carry or guide any kind of tool 16, for example a saw, a drill or a burr. In the example of
[0080] In the embodiment of
[0081] It is well known by any person skilled in the art that, according to the relative motion of the rigid bodies, mechanisms can be divided into planar mechanisms and spatial mechanisms. In a planar mechanism, all of the relative motions of the rigid bodies are in one plane or in parallel planes. If there is any relative motion that is not in the same plane or in parallel planes, the mechanism is called spatial mechanism. In other words, planar mechanisms are essentially two dimensional while spatial mechanisms are three dimensional.
[0082] The planar mechanism as illustrated on
[0083] On another embodiment illustrated on
[0084] Each calculated locked configuration L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6 of the lockable unit 20 is defined within an anatomical reference system (re)set by means of the 3D imaging sensor 14. However, each time the grasping element 22 is secured to the anatomical structure A, the 3D imaging sensor 14 makes new acquisitions of the anatomical structure A in order to verify that the anatomical structure is still in place.
[0085] If the anatomical structure A has moved the control unit 12 recalculates the remaining locked configurations L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6, in order to fit the machining planes P.sub.1, P.sub.2, P.sub.3, P.sub.4, P.sub.5, P.sub.6 to the position of the anatomical structure A.
[0086] As can be seen on
[0087] As previously mentioned, the different degrees of freedom (sliding or articulated connections 34, 36, 38) allow the operator to displace the manually displacing elements 23, 24, 26, 28 and bring the lockable unit 20 into the calculated locked configuration L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6 corresponding to the pre-determined machining plane P.sub.1, P.sub.2, P.sub.3, P.sub.4, P.sub.5, P.sub.6 needed by the operator.
[0088] The rotation axis of the articulated connection 31 of the constraining device 30 is extending sensibly perpendicularly to the rotation axes of the sliding or articulated connections 34, 36, 38 of the lockable unit 20.
[0089] The surgical system 10 further comprises a sensor unit 32. The sensor unit 32 includes at least one sensor 40, 42, 44, 46 aimed at following, in real time, a real time configuration of the lockable unit 20 within the anatomical reference system. The sensor unit 32 is connected to the control unit 12 and aims at estimating the configuration of the lockable unit 20 relative to the femur F or the tibia T. In the embodiment shown on figure , the sensor unit 32 comprises several mechanical sensors 40, 42, 44, 46 mounted within the sliding or articulated connections 31, 34, 36, 38 and enabling the control unit 12 to follow the position of each manually displaceable element 23, 24, 26, 28. When the detected angular position of the articulated connections 31, 34, 36, 38 or the relative position of the manually displaceable elements 23, 24, 26, 28 corresponds to a calculated locked configuration L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6 stored in the memory of the control unit 12, the control unit 12 outputs a signal. This signal can be an acoustic, visual or vibrating signal informing the operator about the reaching of a calculated locked configuration L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6. Based on this signal, the operator may perform a manual lock of the articulated connections 31, 34, 36, 38 and lock the lockable unit 20. However, in a preferred embodiment illustrated on
[0090] Each sliding or articulated connection 31, 34, 36, 38 is cooperating with locking means 50, 52, 54, 56. In the present embodiment those locking means 50, 52, 54, 56.are locking joints or brakes. Each locking means 50, 52, 54, 56 is connected to the control unit 12 and is configured to be activated by the control unit 12. This activation takes place when the control unit 12 sense, through the sensor unit 32, that the real time configuration of the lockable unit 20 corresponds one of the predetermined calculated locked configuration L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6 recorded inside the memory of the control unit 12.
[0091] This activation locks the sliding or articulated connections 31, 34, 36, 38 and therefore locks the constraining device 30 in a predetermined position which constrains the machining tool 16 within one of the predetermined corresponding machining planes P.sub.1, P.sub.2, P.sub.3, P.sub.4, P.sub.5, P.sub.6. This way, the operator is informed when the right locked configuration L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6 of the lockable device 20 is reached and is informed that there is no need to further try to move the manually displaceable elements 23, 24, 26, 28. The operator then knows that the bone F, T machining according to the corresponding machining plane P.sub.1, P.sub.2, P.sub.3, P.sub.4, P.sub.5, P.sub.6 can begin. In one embodiment, the locking means remain manually lockable in case of an emergency. The signal emitted by the control unit 12 can be a double signal: a visual or acoustic or vibrating signal aimed at the operator and an electric signal directed to the locking means 50, 52, 54, 56. Therefore, the operator gets some information about when the calculated locked configuration L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6 is about to be reached. For this purpose, the signal may have a frequency and/or modulation and/or intensity varying according to the discrepancy to the locked configuration L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6. The signal may be a haptic signal, a sound signal or a visual signal.
[0092] In an embodiment, the control unit 12 activates each lockable means in a progressive way: the activation of each locking means 50, 52, 54, 56 is reversely proportional to the distance separating each manually displaceable element 23, 24, 26, 28 from its predetermined position within the locked configuration L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6. This allows the operator to feel when the locked configuration L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6 is soon to be reached and allows to secure the moving of the lockable unit 20. Regarding another aspect of the locking, the control unit 12 may activate the locking means 50, 52, 54, 56 one by one according to an order recorded inside the memory of control unit 12. The first locking means 50, 52, 54, 56 to be activated is the locking means 50, 52, 54, 56 cooperating with the articulated connection 34 the closest to the base unit 18. Once this first articulated connection 34 is locked, the control unit activates the second closest to the base unit 18 articulated connection 36. The last articulated connection to be activated is the connection 31 which connects the constraining device 30 to the lockable unit 20. Further, the control unit 12 contains at least two locked configurations L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6 recordings. In the current invention, the control unit 12 contains six different locked configurations L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6 recordings. Those calculated locked configurations L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6 are recorded inside the control unit 12 following a given chronological order. This chronological order is determined by the operator, during the pre-operative phase. The control unit 12 is configured to activate the locking means 50, 52, 54, 56 according to each calculated locked configuration L.sub.1, L.sub.2, L.sub.3, L.sub.4, L.sub.5, L.sub.6 following this chronological order.
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[0105] It is to be noticed that the present surgical system 10 allows any operator to operate in complete safety as any induced movement is manually induced and that solely the locking is automatically induced. The operator remains therefore in complete control of the procedure. Further, using an anatomical reference system based on a model defined prior to the incision, reduces the operation duration and reduces the invasiveness of said operation. The reduction of the operation duration is an important issue because the risks of infection, anesthesia sequelae, and sequelae related to the tourniquet are positively correlated with said duration.