EQUIPMENT, NOTABLY FOR MACHINING
20210394372 · 2021-12-23
Assignee
Inventors
Cpc classification
B25J19/0029
PERFORMING OPERATIONS; TRANSPORTING
B25J15/04
PERFORMING OPERATIONS; TRANSPORTING
B25J19/0025
PERFORMING OPERATIONS; TRANSPORTING
B25J9/1638
PERFORMING OPERATIONS; TRANSPORTING
B23Q1/0009
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25J15/04
PERFORMING OPERATIONS; TRANSPORTING
B25J11/00
PERFORMING OPERATIONS; TRANSPORTING
B25J19/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An equipment, notably for machining, including a machine having at least one arm, and including at least one first effector which is configured to be coupled to a free end of the arm. The equipment is modular and includes a main interface which is configured to be carried by the free end of the arm and which is configured to be coupled to the first effector, at least one secondary interface which is configured to be coupled to the main interface, and at least one second effector which is configured to be coupled to the at least one secondary interface and to the main interface. The equipment further includes at least one power supply system which is configured to supply power to the at least one secondary interface.
Claims
1. An equipment comprising a machine having at least one arm, and comprising at least one first effector configured to be coupled to a free end of the arm, wherein: the equipment is modular and comprises: a main interface configured to be carried by the free end of the arm and configured to be coupled to the first effector, at least one secondary interface configured to be coupled to the main interface, and at least one second effector configured to be coupled to said at least one secondary interface and to the main interface, and wherein the equipment comprises at least one power supply system configured to supply power to said at least one secondary interface.
2. The equipment according to claim 1, wherein the first effector is configured to be additionally coupled to a secondary interface, the secondary interface being arranged between the first effector and the main interface.
3. The equipment according to claim 1, comprising: at least two secondary interfaces and an associated power supply system for each secondary interface.
4. The equipment according to claim 3, wherein the secondary interfaces have a similar assembly structure configured to cooperate with the main interface.
5. The equipment according to claim 1, comprising a locking mechanism comprising complementary elements carried by the main interface and by said effectors.
6. The equipment according to claim 1, comprising: a main power supply system configured to supply power to the main interface and at least one secondary power supply system for supplying power to said at least one secondary interface.
7. The equipment according to claim 1, wherein said power supply system comprises a fixed support carrying a supply panel and a supply conduit of an associated interface configured to connect electrically and/or mechanically the supply panel to the associated interface.
8. The equipment according to claim 7, wherein the fixed support of a power supply system of an associated secondary interface comprises a support arm having a holding and/or compensating mechanism for the supply conduit.
9. The equipment according to claim 1, comprising a control unit for the arm which is configured to control the displacement of the arm so as to move the main interface to an assembly station with the first effector or a secondary interface, depending on the operation to be carried out.
10. The equipment according to claim 9, wherein the control unit comprises at least one processing means which is configured to: determine a variation in load between at least two operational assemblies which are designed to be coupled to the main interface and which are associated with different operations, each operational assembly comprising at least one effector, and to apply a corrective measure for compensating for a variation in load as a function of the operational assembly coupled to the main interface, depending on the operation to be carried out.
Description
[0080] Further advantages and features of the invention will become more apparent by reading the following description, which is given by way of illustrative and non-limiting example, and the accompanying drawings, in which:
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[0090] In these figures, elements which are identical bear the same reference numerals.
[0091] The following embodiments are examples. Whilst the description refers to one or more embodiments, this does not necessarily mean that each reference relates to the same embodiment or that the features apply only to a single embodiment. Single features of different embodiments may also be combined or interchanged to provide further embodiments.
[0092] In the description it is possible to index certain elements, such as for example first, second element. This may be a simple indexing in order to differentiate and denote elements which are similar but not identical. This indexation does not necessarily imply a priority of one element relative to another and it is possible to interchange such denominations easily without departing from the scope of the present description. This indexation does not necessarily imply a chronological order.
[0093] With reference to
[0094] This equipment 1 is modular. As described below, it is possible to carry out different operations or methods, notably for machining, on one or more parts. For example in a non-limiting manner, the equipment 1 may carry out operations of milling, drilling, multi-drilling and notably multi-drilling with a different number of spindles or electric spindles for drilling.
[0095] Generally, the modular equipment 1 comprises at least two modular effector units or two modular operational assemblies, including a first and at least a second thereof, which are respectively configured to be assembled to the main interface at the end of the arm.
[0096] In order to achieve this, the equipment 1 comprises: [0097] a. a machine 3 carrying at least one main or primary interface 5a, [0098] b. at least one secondary interface 5b, 5c, [0099] c. effectors 7a, 7b, 7c, [0100] d. at least one power supply system 9, 11, 13.
[0101] The effector units or modular operational assemblies respectively comprise an associated effector 7a, 7b, 7c and possibly a secondary interface 5b, 5c.
[0102] In the present case, the term “machine” refers both to a robot as illustrated in the example of
[0103] The remainder of the description refers to a robot 3, in particular an industrial robot. This robot is articulated, poly-articulated. In particular, the robot 3 comprises a body 31, at least one articulated, poly-articulated, arm 33 extending therefrom.
[0104] The various operations or methods which the equipment 1 is able to carry out may require different movements of the robot 3 and different power requirements. For example, a first operation (such as a milling operation) may be more exacting in terms of the movement or amplitude of the robot 3 and require less power, whilst one or more possible secondary operations (such as drilling or multi-drilling operations) may require only little variation in the position of the robot 3 but may need an additional supply of power.
[0105] Alternatively, the robot 3 may be capable of carrying out different operations with a specific input of power for one or more operations but without necessarily providing a configuration which is suitable for a so-called more exacting operation as disclosed above. These configurations with or without a so-called exacting operation will be described in more detail hereinafter.
[0106] The main interface 5a is configured to be carried by the free end of the arm 33 of the robot 3. The main interface may be fixedly mounted on the free end of the arm 33. The main interface 5a may thus be permanently on the robot 3.
[0107] The main interface 5a may be coupled to an effector, for example 7a, or according to requirements to an operational assembly comprising a secondary interface 5b, 5c and a corresponding effector 7b, 7c.
[0108] The equipment 1 may comprise as many secondary interfaces 5b, 5c as required according to the number of operations or processes which are able to be combined on the robot 3.
[0109] Each secondary interface 5b, 5c is appropriate for the requirements of a method or an operation and may be coupled to at least one effector 7b, 7c in order to carry out the associated operation. The same secondary interface 5b or 5c may be associated with a plurality of effectors 7b, 7c to carry out different operations.
[0110] In the illustrated example, the equipment 1 comprises two secondary interfaces 5b, 5c. A single secondary interface or more than two secondary interfaces may be provided.
[0111] Similarly, the equipment 1 may comprise as many effectors 7a, 7b, 7c as required, according to the number of methods or operations which may be combined on the robot 3.
[0112] The secondary interfaces 5b, 5c may be put in position on the main interface 5a manually (by an operator) or conversely automatically. Similarly, the effectors 7a, 7b or 7c may be put in position manually or automatically. The secondary interfaces 5b, 5c and/or the effectors 7a, 7b, 7c may be arranged on corresponding supports (not shown) and the robot 3 may pick up the required secondary interface 5b, 5c and/or the effector 7a, 7b, 7c.
[0113] When assembled on the main interface 5a with or without the intermediate secondary interface 5b, 5c, an effector 7a, 7b, 7c forms the terminal element of the arm 33 of the robot 3 enabling the associated operation to be carried out. In the illustrated example, three effectors 7a, 7b, 7c are provided.
[0114] Different examples of effector units or operational assemblies coupled to the main interface 5a are illustrated in
[0115] Generally, according to a first principle of use, the equipment 1 is not able to resort systematically to a secondary interface, notably for a first operation associated with a first effector 7a which may be exacting, for example, in terms of the precision of the movement of the robot 3 or even the access to the part. The first effector 7a is, for example, in a non-limiting manner a milling spindle for a milling operation requiring little power but requiring a significant movement/amplitude of the robot 3.
[0116] According to this first principle, the main interface 5a may be coupled to the first effector 7a directly, i.e. without an intermediate secondary interface, as shown in
[0117] A secondary interface 7b, 7c is used between the main interface 5a and the additional effectors 7b, 7c as shown in
[0118] One or more additional effectors 7b, 7c may be associated with each secondary interface 5b, 5c.
[0119] In the example of
[0120] According to a second principle of use, a secondary interface may be used systematically for all of the operations, both the first operation associated with the first effector 7a and for the operations associated with the additional effectors 7b, 7c. In this case, the main interface 5a is coupled each time to an operational assembly or an effector unit, i.e. a set comprising a secondary interface and an effector, in a manner similar to the examples of
[0121] Moreover, according to one or other of these principles of use, a secondary interface 5b, respectively 5c, may be paired with and correspond to only a single effector 7b, respectively 7c, as may be the case in the example of
[0122] Alternatively, the same secondary interface may correspond to different effectors. Thus such a secondary interface may be common to different operational assemblies.
[0123] More specifically, it is possible to conceive of a plurality of operations which may be similar, for example multi-drilling, associated with the same secondary interface. The effectors for multi-drilling are differentiated by the number of spindles or electric spindles 71 which they have at the end thereof, as visible in
[0124] By way of non-limiting example, the equipment may use two effectors, each having a different number of spindles, for example by way of purely illustrative example an effector may have four spindles 71 and another effector may have fifteen spindles 71. In this case, the same secondary interface may be configured to be assembled on these two effectors and to be capable of supplying power to, and using, both an effector with four spindles and an effector with fifteen spindles.
[0125] Moreover, with reference to
[0126] An example of the connectors 73 in the region of a secondary effector 7b is more clearly visible in
[0127] As described above, when the main interface 5a is directly coupled to the first effector 7a, notably for the most exacting operation of the different operations which may be carried out by the equipment, the main interface 5a comprises such connectors 51. Conversely, according to the variant systematically using a secondary interface coupled to an effector and the main interface 5a, this main interface could be designed without such connectors.
[0128] Moreover, with further reference to
[0129] The referencing of the secondary interfaces 5b, 5c on the main interface 5a is advantageously provided by complementarity of shape.
[0130] This referencing may be carried out, for example, by surface bearing.
[0131] In particular, the main interface 5a may have positioning elements designed to cooperate with complementary positioning elements provided on the secondary interfaces 5b, 5c so as to hold a given secondary interface 5b, 5c on the main interface 5a during an operation for installing an effector. This makes it possible to prevent the secondary interface 5b, 5c from moving or dropping during the installation of the effector.
[0132] The precision of the positioning of the secondary interface 5b, 5c on the main interface 5a has to meet the connection tolerances of the connectors 51, 53.
[0133] The secondary interfaces 5b, 5c have a similar assembly structure 55 forming a common hub, enabling the positioning thereof on the main interface 5a. This assembly structure 55 contains identical positioning elements on all of the secondary interfaces 5b, 5c.
[0134] The assembly structure 55 of the secondary interfaces 5b, 5c is designed to cooperate with the main interface 5a, in particular with a complementary assembly structure 57. To this end, the assembly structure 55 has a general shape which is complementary to that of the main interface 5a, in particular of its assembly structure 57.
[0135] The assembly structure 55 of the secondary interfaces 5b, 5c may be designed to surround or frame at least partially the main interface 5a. In a non-limiting manner, the assembly structure 55 of the secondary interfaces 5b, 5c may be of generally annular or cylindrical shape and designed to surround the main interface 5a, more specifically surround the assembly structure 57 thereof. The assembly structure 57 of the main interface 5a has, for example, a generally circular contour.
[0136] As a variant or additionally, the main interface 5a may form at least partially a support for the secondary interfaces, more particularly of the assembly structure 55 of the secondary interfaces 5b, 5c.
[0137] An example described hereinafter is illustrated in
[0138] The assembly structure 55 of the secondary interface 5b, which is for example annular, advantageously comprises a bore 551 (see
[0139] This example of cooperation between a shoulder 571 and a bore 551 is not limiting. An alternative which is not shown could be a cooperation of pins and bores, for example.
[0140] Moreover, the assembly structure 55 of the secondary interfaces 5b may comprise electrical and/or mechanical connectors 53 to the corresponding effectors 7b.
[0141] Similarly, notably when the main interface 5a is designed to be coupled to a first effector 7a without an intermediate secondary interface (
[0142] Moreover, with reference once again to
[0143] To this end, the equipment comprises at least one referencing and/or locking mechanism comprising complementary elements which are carried, on the one hand, by the main interface 5a and, on the other hand, by the effectors 7a, 7b, 7c.
[0144] Generally, the referencing and/or locking mechanism between the effectors 7a, 7b, 7c and the main interface 5a has to provide a precision and, in particular, enable a repeatability of the positioning of the effectors 7a, 7b, 7c on the main interface 5a. The referencing and/or locking mechanism may also be advantageously configured to enable an absorption of the forces, for example the machining forces, and of the weight, the load, of the effectors 7a, 7b, 7c. The configuration and dimensioning of such a mechanism may be carried out on the basis of the most exacting operation.
[0145] The main interface 5a thus has referencing and/or locking elements designed to cooperate with complementary elements provided on the first effector 7a and the secondary effector(s) 7b, 7c.
[0146] The effectors 7a, 7b, 7c may respectively have an end part or end face 75a, 75b, 75c having a common structure or common hub for referencing and locking to the main interface 5a.
[0147] The common structure may, for example but not necessarily, correspond to the end part 75a of the first effector 7a which is designed to be coupled to the main interface 5a without the intermediate secondary interface as in the example of
[0148] According to a particular non-limiting example, a predefined number of pins 77 which are designed to be housed in complementary housings 573 may be provided for the referencing. In the example of
[0149] One or more anti-rotation pins may be provided as a variant or in addition to such centering pins 77.
[0150] Moreover, the locking mechanism may be automated. Alternatively, the locking mechanism may be manual.
[0151] According to the illustrated embodiment, the locking mechanism comprises a locating pin 79 which is designed to cooperate with a clamping module, in particular having balls or a ball cage system 59 in the region of the main interface 5a partially visible in
[0152] According to an alternative, not shown, or in addition, the locking mechanism may be magnetic and/or comprise a toggle clamp (notably in the case of manual positioning) or tie rod system or any other appropriate locking means.
[0153] After the positioning of a secondary interface 5b, 5c on the main interface 5a, the secondary interface 5b, 5c is sandwiched at least partially between the main interface 5a and the corresponding effector 7a, 7b, 7c as illustrated in
[0154] With further reference to
[0155] Advantageously, a main power supply system 9 is provided to supply power to the main interface 5a. This may be minimal when the locking mechanism between the main interface 5a and the effectors 7a, 7b, 7c is automated. For example, the main power supply system 9 enables the locking function of the main interface 5a to be supplied with pneumatic power.
[0156] The main power supply system 9 is also required for the embodiment in which the main interface 5a may be directly coupled to the first effector 7a. The main interface 5a also ensures the function of supplying power for the operation associated with the first effector 7a, which is advantageously the most exacting as mentioned above. In this case, the main power supply system 9 is advantageously optimized specifically for the operation associated with the first effector 7a.
[0157] According to one option, the main power supply system 9 may comprise one or more external elements which are added-on relative to the robot 3. One example is described hereinafter with reference to the embodiment of
[0158] According to a further option (not shown) the main power supply system may comprise a bundle of power cables inside the arm 33, i.e. located in the interior of the arm 33 of the robot 3, or use such an internal bundle already provided in the arm 33 of the robot 3. This option is advantageous, in particular in the minimal configuration described above, enabling power to be supplied only for a locking function of the main interface 5a, or alternatively when the power requirements are low when the main interface 5a is coupled to the first effector 7a. In other words, power is supplied to the functions of the main interface 5a by the internal bundle of the robot 3. Thus the main power supply system produced by this internal bundle does not comprise an added-on element which is external relative to the robot 3. This optimizes the robot 3 even further, notably when it has to fulfill an exacting operation associated with the first effector 7a.
[0159] According to the embodiment illustrated in
[0160] The first fixed support 91 carries, for example, a first supply panel. The first fixed support is separate from the robot 3, for example it is produced in the form of a post.
[0161] The first supply conduit 93 (also called the main fittings) comprises at least one internal bundle of cables. The power required for the operation associated with the first effector 7a, for example the most exacting operation, may be routed via the main fittings or the first supply conduit 93. This supply conduit may be optimized, i.e. in particular dimensioned in an optimized manner, and advantageously reduced when this so-called exacting operation, for example milling, notably in terms of the movement of the robot 3, does not require many power supply cables.
[0162] The first supply conduit 93, or more specifically the internal cable bundle thereof, makes it possible to connect electrically and/or mechanically the first supply panel to the main interface 5a. To this end the main interface 5a has a connecting portion 50a, which is for example annular, to the first supply conduit 93. This connecting portion 50a forms, for example, an end of the main interface 5a opposite the end having the structure 57 which is designed to cooperate with a secondary interface 5b, 5c and/or an effector 7a, 7b, 7c. A connecting arm may be provided between this structure 57 and the connecting portion 50a.
[0163] Moreover, since the main interface 5a is positioned on the arm of the robot 3, the supply conduit 93 routing power to this main interface 5a at the end of the arm of the robot 3 does not exert any stress on the robot 3 and permits a maximum amplitude of the arm 33 with a minimum tension or stress applied by this first supply conduit 93. Thus the situation is avoided that deviations or inaccuracies are generated at the end of the arm 33 of the robot 3.
[0164] Each secondary interface 5b or 5c is designed to be connected to a power supply system 11, 13 specific to the associated operation, so as to enable the supply of power for additional operations which are different from the first operation and which may, for example, require more power and more cables than the first operation. In this case, the electrical distribution systems 11, 13 are called secondary systems.
[0165] According to the alternative in which a secondary interface is systematically used for all of the operations, in this case the main interface 5a may have only one function of referencing and locking, and not a function of supplying power, this function being provided by the secondary interfaces and a specific distribution system 11, 13 enabling the supply of power required for each operation.
[0166] According to one option, the main power supply system may also supply the secondary interfaces with the power which is already available for the main interface, and which may be combined, for example, in a non-limiting manner with pneumatic power, notably when the locking function in the region of the main interface 5a is provided by a pneumatic mechanism.
[0167] Thus according to one or other of the principles of use (with or without systematically using a secondary interface) each secondary interface 5b or 5c is designed to be connected to a range of different types of power specific to the operation(s) associated with the corresponding effectors 7b, 7c. To achieve this, a power supply system 11, 13 is associated with each secondary interface 5b, 5c.
[0168] In the example of
[0169] The second power supply system 11 comprises a second fixed support 111 and a second supply conduit 113. Similarly, the third power supply system 13 comprises a third fixed support 131 and a third supply conduit 133. The terms “second” and “third” apply in the example in which a main power supply system 9 is provided and comprises a first fixed support and a first supply conduit. Naturally, the fixed support 111, respectively 131, and the supply conduit 113, respectively 133, of a power supply system 11, respectively 13, associated with a secondary interface 5b, respectively 5c, are not dependent on the presence of a first fixed support and a first supply conduit.
[0170] Similar to the example of the main power supply system 9 described above, the second, respectively third, fixed support 111, respectively 131, may carry a second, respectively third, supply panel. These fixed support(s) 111, 131 are separate from the robot 3. The additional fixed support(s) 111, 131 may be arranged to the side relative to the body 31 of the machine at a predefined distance.
[0171] Advantageously the second and/or the third fixed support 111, 131 comprises or is produced in the form of a support arm. This support arm may carry a holding and/or compensating mechanism 15 for the corresponding supply conduit 113, 133. This holding and/or compensating mechanism 15 may comprise, for example, a pretensioner. In particular, the support arm comprises a branching carrying such a pretensioner.
[0172] It could be conceived as an alternative that the second and third fixed supports 131, 133 are produced in the form of a post.
[0173] As described above for the first supply conduit 93, the supply conduits 113, 133 (or fittings) respectively support at least one internal bundle of cables making it possible to supply the required power for the specific operations respectively associated with the effectors 7b, 7c to which the secondary interfaces 5b, 5c are respectively coupled.
[0174] The supply conduits 113, 133, more specifically their respective internal bundles of cables, make it possible to connect electrically and/or mechanically the corresponding supply panel to the associated secondary interface 5b, respectively 5c. To this end, the secondary interfaces 5b, 5c have a connecting portion 50b, respectively 50c, which is for example annular, to the corresponding supply conduit 113, 133. This connecting portion 50b, 50c forms, for example, an end of the secondary interface 5b, 5c opposing the end having the assembly structure 55 which is designed to cooperate with the main interface 5a. A connecting arm may be provided between this assembly structure 55 and the connecting portion 50b, respectively 50c.
[0175] Such supply conduits 93, 113, 133 (or fittings) may be more or less bulky and heavy according to the needs of the associated operations. The locking mechanisms enabling the effectors 7a, 7b, 7c to be held on the main interface 5a with or without a secondary intermediate interface 5b, 5c are advantageously dimensioned so as to withstand the forces inherent in such conduits.
[0176] Finally the equipment 1 comprises a control unit for the arm 33 of the robot 3.
[0177] This control unit is notably able to control the displacement of the arm 33 for a gripping operation of a secondary interface 5b, 5c or an effector 7a, 7b, 7c to be loaded on the robot 3. In this case, the control unit is able to control the displacement of the arm 33 in order to move the main interface 5a in the region of an assembly station with the first effector 7a on a corresponding support (not shown) or with a secondary interface 5b, 5c on a different corresponding support, according to the operation to be carried out. Thus as described above, the positioning of the first effector 7a or a secondary interface 5b, 5c and then of a corresponding effector 7b, 7c may be carried out automatically.
[0178] The control unit advantageously makes it possible to control the power which is sent to a secondary interface 5b, 5c, in particular when the secondary interface may be associated with different effectors. For example, as described above, in the case of a common secondary interface for multi-drilling effectors having a variable number of spindles, the control unit makes it possible to send just the power required to the spindles, according to the effector which is assembled on the secondary interface.
[0179] Finally, a compensation may be implemented in terms of control in order to manage the variations in load in the region of the main interface 5a. More specifically, two effectors may be very different in terms of dimension and load for two given operations. This load may have an impact on the robot 3 and the accuracy of the spatial positioning of the robot 3 and by way of a purely illustrative example in the case of a difference in load of 80 kg, depending on the effector or the operational assembly which is coupled to the main interface 5a, the robot 3 risks being badly positioned and being inaccurate.
[0180] To achieve this, the control unit may comprise at least one processing means which is configured to determine a variation in load between at least two operational assemblies designed to be coupled to the main interface 5a and associated with different operations. The control unit receives the inertias specific to each assembly which is designed to be mounted on the main interface 5a.
[0181] This processing means or a further processing means may be configured to apply a corrective measure for compensating for the variation in load as a function of the operational assembly which is effectively coupled to the main interface 5a. This permits a compensation of the effect of the load on the stiffness of the articulated joints and on the laws of automatic control and also contributes further to avoiding inaccuracies of the robot 3.
[0182] The above description refers to a robot 3, in particular an industrial robot. Naturally this description may also apply to a machine tool, a conventional Cartesian machine, notably if it is lightweight, since it may have a similar problem of restrictions within the range of action or inaccuracies which are associated with the fittings exerting a stress and risking a deviation of the trajectory of its arm.
[0183] Thus the secondary interface(s) 5b, 5c which are associated with the effectors and which may be loaded on the main interface 5a at the end of the arm of the robot 3, more generally of the machine, enable the operations, processes, to be combined in a simple manner on the same robot or machine, said operations potentially having variable power requirements and requiring a high level of precision or a wide range of action of the robot 3, the machine, whilst limiting the stresses exerted on the arm 33 thereof.
[0184] It is no longer necessary to provide a plurality of machines for the different operations, which makes it possible to optimize the cost of production of parts and the profitability of the machine.
[0185] Moreover, this permits greater precision on the part. More specifically, by being able to carry out several operations on one part which is arranged in a single tool on a single machining means, it is possible to overcome the variations associated with the successive repositioning of the part in the different tools and the localizations of the tool assembly and part in each machine carrying out the operation.
[0186] The main interface 5a may potentially be supplied with power using a main supply conduit 93 which may or may not be inside the arm 33 of the robot 3, whilst the secondary interfaces 5b, 5c are supplied with power by additional supply conduits 113, 133 supported by specific supports 111, 131 separately from the robot 3, more generally from the machine. This makes it possible to carry out the cabling (routing, connection to the secondary interfaces 5b, 5c, connection to the control panel) without requiring the physical presence of the robot 3, of the machine.
[0187] Moreover, this solution provides an opportunity for the continuous development of the machine 3 by adding the necessary secondary interfaces in order to respond to new requirements, new markets.
[0188] This solution also makes it possible to reduce the time required for manufacturing, or installing, the machine and also to reduce the risks of malfunction when restarting.