Gas delivery system and method of sanitizing the gas flow path within a gas delivery system
11202842 · 2021-12-21
Assignee
Inventors
- John Raymond Pujol (Murrysville, PA, US)
- David Scott Arnold (North Huntingdon, PA, US)
- John Michael Cosnek (Pittsburgh, PA, US)
- Christopher Randall Baker (N. Huntingdon, PA, US)
- Mark William Dimatteo (Irwin, PA, US)
Cpc classification
A61M2039/167
HUMAN NECESSITIES
A61L2202/24
HUMAN NECESSITIES
A61L2202/11
HUMAN NECESSITIES
International classification
A61M16/20
HUMAN NECESSITIES
A61M16/08
HUMAN NECESSITIES
A61M16/00
HUMAN NECESSITIES
Abstract
A gas delivery system (50) for delivering a flow of breathing gas to a patient (54) includes a blower assembly (100) structured to generate the flow of breathing gas. The blower assembly includes a gas flow path including an inlet manifold, an assembly (130) structured to adjust a pressure and/or flow rate of the flow of breathing gas, and an outlet manifold structured to be coupled to a patient circuit. The gas delivery system additionally includes a light system structured to generate sanitizing light and deliver the sanitizing light to one or more internal surfaces of at least one of the inlet manifold, the assembly and the outlet manifold for sanitizing the one or more internal surfaces.
Claims
1. A gas delivery system for delivering a flow of breathable gas along a flow path, comprising: a blower assembly structured to generate a flow of breathing gas for delivery along the gas flow path, the blower assembly including an inlet manifold, an impeller assembly structured to adjust a pressure and/or flow rate of the flow of breathing gas, and an outlet manifold structured to be coupled to a patient circuit; and a light system structured to generate sanitizing light and deliver the sanitizing light to one or more internal surfaces of at least one of the inlet manifold, the impeller assembly, and the outlet manifold for sanitizing the one or more internal surfaces, wherein the sanitizing light is UV.sub.c ultraviolet light, and wherein the light system is an ultraviolet light system structured to generate the UV.sub.c ultraviolet light, further wherein the light system includes a number of UV.sub.c LEDs for generating the UV.sub.c ultraviolet light, and a number of elongated light pipes, wherein each of the elongated light pipes is coupled to a corresponding one of the UV.sub.c LEDs, and wherein the UV.sub.c LEDs are structured to generate the UV.sub.c ultraviolet light and pass the UV.sub.c ultraviolet light through the elongated light pipes to deliver the UV.sub.c ultraviolet light to the one or more internal surfaces of at least one of the inlet manifold, the impeller assembly, and the outlet manifold.
2. The gas delivery system of claim 1, wherein the elongated light pipes comprise at least one selected from the group consisting of optical fibers and transparent plastic rods.
3. The gas delivery system of claim 1, wherein the light system further includes a number of UV.sub.c LEDs embedded within the blower assembly for also generating the sanitizing light.
4. The gas delivery system of claim 1, wherein at least one of the inlet manifold, the impeller assembly, and the outlet manifold is made of a material that is transparent to UV.sub.c ultraviolet light, and wherein the light system is further structured to deliver the sanitizing light via passing the sanitizing light through the at least one of the inlet manifold, the impeller assembly, and the outlet manifold made of the material that is transparent to UV.sub.c ultraviolet light.
5. The gas delivery system of claim 1, wherein the light system further includes a number of reflective surfaces disposed on a portion of at least one of the inlet manifold, the impeller assembly and the outlet manifold, the reflective surfaces being structured to reflect UV.sub.c ultraviolet light, and wherein the light system is further structured to deliver the sanitizing light via reflecting the sanitizing light off of the reflective surfaces.
6. The gas delivery system of claim 1, wherein the light system generates the UV.sub.c ultraviolet light in a range of 100 to 400 nanometers.
7. The gas delivery system of claim 6, wherein the light system further generates the UV.sub.c ultraviolet light in a range of 200 to 280 nanometers.
8. A gas delivery system for delivering a flow of breathable gas along a flow path, comprising: a blower assembly structured to generate a flow of breathing gas for delivery along the gas flow path, the blower assembly including an inlet manifold, an impeller assembly structured to adjust a pressure and/or flow rate of the flow of breathing gas, and an outlet manifold structured to be coupled to a patient circuit; and a light system structured to generate sanitizing light and deliver the sanitizing light to one or more internal surfaces of at least one of the inlet manifold, the impeller assembly, and the outlet manifold for sanitizing the one or more internal surfaces, wherein the sanitizing light is UV.sub.c ultraviolet light, and wherein the light system is an ultraviolet light system structured to generate the UV.sub.c ultraviolet light, further wherein the light system includes a number of UV.sub.c LEDs for generating the UV.sub.c ultraviolet light, wherein at least one of the inlet manifold, the impeller assembly, and the outlet manifold is made of a material that is transparent to UV.sub.c ultraviolet light, and wherein the light system is further structured to deliver the sanitizing light via passing the sanitizing light through the at least one of the inlet manifold, the impeller assembly, and the outlet manifold made of the material that is transparent to UV.sub.c ultraviolet light.
9. The gas delivery system of claim 8, wherein the light system further includes a number of UV.sub.c LEDs embedded within the blower assembly for also generating the sanitizing light.
10. The gas delivery system of claim 8, wherein the light system further includes a number of light transmitting members extending through one or more portions of the blower assembly, wherein each of the light transmitting members is coupled to a corresponding one of the UV.sub.c LEDs.
11. The gas delivery system of claim 8, wherein the light system further includes a number of elongated light pipes, wherein each of the elongated light pipes is coupled to a corresponding one of the UV.sub.c LEDs, and wherein the UV.sub.c LEDs are structured to generate the UV.sub.c ultraviolet light and pass the UV.sub.c ultraviolet light through the elongated light pipes to deliver the UV.sub.c ultraviolet light to the one or more internal surfaces of at least one of the inlet manifold, the impeller assembly, and the outlet manifold.
12. The gas delivery system of claim 8, wherein the light system further includes a number of reflective surfaces disposed on a portion of at least one of the inlet manifold, the impeller assembly and the outlet manifold, the reflective surfaces being structured to reflect UV.sub.c ultraviolet light, and wherein the light system is further structured to deliver the sanitizing light via reflecting the sanitizing light off of the reflective surfaces.
13. The gas delivery system of claim 8, wherein the light system generates the UV.sub.c ultraviolet light in a range of 100 to 400 nanometers.
14. The gas delivery system of claim 13, wherein the light system further generates the UV.sub.c ultraviolet light in a range of 200 to 280 nanometers.
15. A gas delivery system for delivering a flow of breathable gas along a flow path, comprising: a blower assembly structured to generate a flow of breathing gas for delivery along the gas flow path, the blower assembly including an inlet manifold, an impeller assembly structured to adjust a pressure and/or flow rate of the flow of breathing gas, and an outlet manifold structured to be coupled to a patient circuit; and a light system structured to generate sanitizing light and deliver the sanitizing light to one or more internal surfaces of at least one of the inlet manifold, the impeller assembly, and the outlet manifold for sanitizing the one or more internal surfaces, wherein the sanitizing light is UV.sub.c ultraviolet light, and wherein the light system is an ultraviolet light system structured to generate the UV.sub.c ultraviolet light, further wherein the light system includes (i) a first number of UV.sub.c LEDs embedded within a portion of at least one of the inlet manifold, the impeller assembly, and the outlet manifold of the blower assembly, and (ii) a second number of UV.sub.c LEDs and a number of light transmitting members extending through one or more portions of the blower assembly, wherein each of the light transmitting members is coupled to a corresponding one of the second number of UV.sub.c LEDs.
16. The gas delivery system of claim 15, wherein at least one of the inlet manifold, the impeller assembly, and the outlet manifold is made of a material that is transparent to UV.sub.c ultraviolet light, and wherein the light system is further structured to deliver the sanitizing light via passing the sanitizing light through the at least one of the inlet manifold, the impeller assembly, and the outlet manifold made of the material that is transparent to UV.sub.c ultraviolet light.
17. The gas delivery system of claim 15, wherein the light system further includes a number of reflective surfaces disposed on a portion of at least one of the inlet manifold, the impeller assembly and the outlet manifold, the reflective surfaces being structured to reflect UV.sub.c ultraviolet light, wherein the light system is further structured to deliver the sanitizing light via reflecting the sanitizing light off of the reflective surfaces.
18. The gas delivery system of claim 15, wherein the light transmitting members comprise elongated light pipes, wherein each of the elongated light pipes is coupled to a corresponding one of the second number of the UV.sub.c LEDs that are structured to generate the UV.sub.c ultraviolet light and pass the UV.sub.c ultraviolet light through the elongated light pipes to deliver the UV.sub.c ultraviolet light to the one or more internal surfaces of at least one of the inlet manifold, the impeller assembly, and the outlet manifold.
19. The gas delivery system of claim 15, wherein the light system generates the UV.sub.c ultraviolet light in a range of 100 to 400 nanometers.
20. The gas delivery system of claim 19, wherein the light system further generates the UV.sub.c ultraviolet light in a range of 200 to 280 nanometers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
(16) Directional phrases used herein, such as, for example and without limitation, top, bottom, left, right, upper, lower, front, back, and derivatives thereof, relate to the orientation of the elements shown in the drawings and are not limiting upon the claims unless expressly recited therein.
(17) As employed, herein, the statement that two or more parts or components are “coupled” together shall mean that the parts are joined or operate together either directly or through one or more intermediate parts or components.
(18) As employed herein, the term “number” shall mean one or an integer greater than one (i.e., a plurality).
(19) As employed herein, the term “manifold” shall mean a member having one or more tubes or chambers through which a liquid or gas may be distributed.
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(21) In an exemplary embodiment, gas flow generator 52 is capable of providing a flow of breathing gas ranging in pressure from 3-30 cm H.sub.2O. The pressurized flow of breathing gas, generally indicated by arrow D from gas flow generator 52, is delivered via a delivery conduit 56 to a breathing mask or patient interface 58 of any known construction, which is typically worn by or otherwise attached to patient 54 to communicate the flow of breathing gas to the airway of patient 54. Delivery conduit 56 and patient interface device 58 are typically collectively referred to as a patient circuit.
(22) Pressure support system 50 shown in
(23) The present invention also contemplates that pressure support system 50 can be a two-limb system, having a delivery conduit and an exhaust conduit connected to patient 54. In a two-limb system (also referred to as a dual-limb system), the exhaust conduit carries exhaust gas from patient 54 and includes an exhaust valve at the end distal from patient 54. The exhaust valve in such an embodiment is typically actively controlled to maintain a desired level or pressure in the system, which is commonly known as positive end expiratory pressure (PEEP).
(24) Furthermore, in the illustrated exemplary embodiment shown in
(25) In the illustrated embodiment, pressure support system 50 includes a pressure controller in the form of a valve 60 provided in delivery conduit 56. Valve 60 controls the pressure of the flow of breathing gas from flow generator 52 that is delivered to patient 54. For present purposes, flow generator 52 and valve 60 are collectively referred to as a pressure generating system because they act in concert to control the pressure and/or flow of gas delivered to patient 54. However, it should be apparent that other techniques for controlling the pressure of the gas delivered to patient 54, such as varying the blower speed of flow generator 52, either alone or in combination with a pressure control valve, are contemplated by the present invention. Thus, valve 60 is optional depending on the technique used to control the pressure of the flow of breathing gas delivered to patient 54. If valve 60 is eliminated, the pressure generating system corresponds to flow generator 52 alone, and the pressure of gas in the patient circuit is controlled, for example, by controlling the motor speed of flow generator 52.
(26) Pressure support system 50 further includes a flow sensor 62 that measures the flow of the breathing gas within delivery conduit 56. In the particular embodiment shown in
(27) Techniques for calculating Q.sub.patient based on Q.sub.measured are well known, and take into consideration the pressure drop of the patient circuit, known leaks from the system, i.e., the intentional exhausting of gas from the circuit as indicated by arrow E in
(28) Of course, other techniques for measuring the respiratory flow of patient 54 are contemplated by the present invention, such as, without limitation, measuring the flow directly at patient 54 or at other locations along delivery conduit 56, measuring patient flow based on the operation of flow generator 52, and measuring patient flow using a flow sensor upstream of valve 60.
(29) Controller 64 includes a processing portion which may be, for example, a microprocessor, a microcontroller or some other suitable processing device, and a memory portion that may be internal to the processing portion or operatively coupled to the processing portion and that provides a storage medium for data and software executable by the processing portion for controlling the operation of pressure support system 50, including controlling the emission of ultraviolet light as described in greater detail herein.
(30) In the illustrated embodiment, pressure support system 50 also includes humidifier 68 provided in the main housing of pressure support system 50. Alternatively, humidifier 68 may be separate from and located external to the main housing. Humidifier 68 is controlled by controller 64. Humidifier 68 further improves comfort by providing moisture in the supplied gas. In the exemplary embodiment, humidifier 68 is a passover type humidifier. U.S. Patent Application Publication No. 2007/0169776, incorporated herein by reference in its entirety, discloses an exemplary humidifier device suitable for use in the present invention. Humidifier devices having alternative designs, such as a non-passover type humidifier that employs nebulization, atomization, vaporization or a combination thereof, may also be used.
(31) In the illustrated, non-limiting embodiment of the present invention, pressure support system 50 essentially functions as a CPAP pressure support system, and, therefore, includes all of the capabilities necessary in such systems in order to provide appropriate CPAP pressure levels to patient 54. This includes receiving the necessary parameters, via input commands, signals, instructions or other information, for providing appropriate CPAP pressure, such as maximum and minimum CPAP pressure settings. It should be understood that this is meant to be exemplary only, and that other pressure support methodologies, including, but not limited to, BiPAP AutoSV, AVAPS, Auto CPAP, and BiPAP Auto, are within the scope of the present invention.
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(36) In operation, breathing gas, such as, without limitation, air or oxygen, enters lower housing 110 through inlet opening 111. The gas is then directed by directing wall 112 to the area defined by the bottom of body portion 113 and containment wall 114. From there, the gas flows through port 115 to the area defined by chamber 123 of upper housing 120. The gas then flows down over the exterior of impeller assembly 130 to the top of body portion 113 where it is directed into inlet port 133 of impeller assembly 130. Inside impeller assembly 130, the pressure and/or flow rate of the gas is increased by operation of impeller 134. The gas is then expelled from impeller assembly 130 through the outlet conduit formed by outlet member 135, partial conduit portion 137 and partial conduit portion 138. The expelled gas is received in the conduit member formed by partial conduits 116,121, coupling portions 117,122 and outlet conduit 140, and thereafter delivered to the patient through the patient circuit as described herein.
(37) Thus, as just described, blower assembly 100 has three main portions: (i) an “inlet manifold” for delivering breathing gas to impeller assembly 130 that includes inlet opening 111, directing wall 112, body portion 113, containment wall 114, port 115 and chamber 123, (ii) impeller assembly 130 for adjusting the pressure and/or flow rate of the breathing gas, and (iii) an “outlet manifold” for delivering the breathing gas to the patient circuit that includes partial conduits 116,121, coupling portions 117,122 and outlet conduit 140.
(38) Furthermore, as seen in
(39) As will be appreciated, blower assembly 100 and ultraviolet light system 70 may be implemented in a number of different ways in order to provide a safer and healthier air path for a user of pressure support system 50. A number of non-limiting, alternative exemplary implementations of blower assembly 100 and ultraviolet light system 70 are described below in connection with
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(46) Additionally, it is within the scope of the disclosed concept to have any number, configuration and/or combination of UV.sub.c light sources, including but not limited to LEDs, light pipes, reflective surfaces, and/or transparent surfaces to allow for optimal sanitation within blower assembly 100. It is also within the scope of the disclosed concept to employ alternative UV.sub.c light sources not mentioned herein, such as, for example and without limitation, UV.sub.c light bulbs.
(47) Thus, in accordance with the disclosed concept, the gas flow path (e.g., without limitation, “inlet manifold”, impeller assembly 130, and “outlet manifold”) within blower assembly 100 can be quickly and safely sanitized by an ultraviolet light system that emits sanitizing UV.sub.c light (e.g., without limitation, ultraviolet light systems 70-10,70-11,70-12,70-13, 70-14,70-15).
(48) Furthermore, ultraviolet light systems 70-10, 70-11, 70-12, 70-13, 70-14, and 70-15 as described herein may be energized and thereby caused to emit sanitizing light according to any of a number of suitable schemes or mechanisms. For example, and without limitation, ultraviolet light systems 70-10, 70-11, 70-12, 70-13, 70-14, and 70-15 may be structured to be energized manually (e.g., by a button) or automatically based on any of a number of conditions, such as expiration of a set timer, after a certain number of hours of use the pressure support system 50 is used, or whenever the pressure support system 50 is in use or is not in use.
(49) The invention has been described in detail for the purpose of illustration based on what is currently considered to be the most practical exemplary embodiments. However, it is to be understood that such detail is solely for that purpose and that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example and without limitation, the present invention is not limited to PAP therapy systems such as pressure support system 50, but rather ultraviolet light system 70 in the various embodiments described herein may be used with any type of gas delivery system used to deliver a flow of breathing gas to a patient, such as, without limitation, ventilators, oxygen delivery systems, or other respiratory devices.