Hydraulic unit
11203330 ยท 2021-12-21
Assignee
Inventors
- Bernd Haeusser (Neckarwestheim, DE)
- Oliver Gaertner (Abstatt, DE)
- Wolfgang Mailaender (Hemmingen, DE)
- Rolf Stotz (Vaihingen, DE)
- Oliver Hennig (Obersulm, DE)
- Michael Schuessler (Seckach, DE)
Cpc classification
F04B1/0404
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T8/4031
PERFORMING OPERATIONS; TRANSPORTING
F04B1/0421
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T2270/203
PERFORMING OPERATIONS; TRANSPORTING
B60T8/4068
PERFORMING OPERATIONS; TRANSPORTING
B60T13/16
PERFORMING OPERATIONS; TRANSPORTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60T13/16
PERFORMING OPERATIONS; TRANSPORTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T8/36
PERFORMING OPERATIONS; TRANSPORTING
F04B1/0421
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/0404
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T8/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hydraulic unit, in particular a hydraulic unit for a slip-controllable vehicle brake system, includes a housing block, a pump, and a damping device. The pump has an intake side and a delivery side. The housing block has a pump receptacle that holds the pump, a first fluid duct that intersects the pump receptacle in a region of the delivery side of the pump, and a second fluid duct opening into the pump receptacle in the region of the delivery side of the pump, and a first separation point that seals off the first fluid duct from the second fluid duct. The damping device damps pulsations and reduces operating noise of the hydraulic unit without (i) having a detrimental effect on functional characteristics of the unit, in particular on pressure build-up dynamics of the vehicle brake system, or without (ii) jeopardizing a compact construction of the hydraulic unit.
Claims
1. A hydraulic unit, comprising: a housing block including: a pump receiving portion configured to receive a pump, the pump receiving portion arranged on the housing block and oriented along a longitudinal axis, the pump having a pump intake side and a pump delivery side; a first fluid duct opening into the pump receiving portion at a first location in a region of the pump delivery side; a second fluid duct opening out into the pump receiving portion at a second location in the region of the pump delivery side; a first separation point positioned between the first location whereat the first fluid duct opens into the pump receiving portion and the second location whereat the second fluid duct opens into the pump receiving portion, the first separation point sealing the first fluid duct and the second fluid duct off from each other; and a damper receiving portion into which the first and second fluid ducts open; and a damper element arranged in the damper receiving portion and configured to damp pressure pulsations in the second fluid duct, the damper element including a supply valve arranged in one of the first and second fluid ducts, the supply valve configured to selectively allow and disable flow between the first and second fluid ducts through the damper receiving portion.
2. The hydraulic unit as claimed in claim 1, further comprising: a unit component inserted into the pump receiving portion; wherein: the pump receiving portion forms a housing portion located between the first fluid duct and the second fluid duct in the axial direction; and the housing portion and the unit component seal against one another so as to form the first separation point between the first fluid duct and the second fluid duct.
3. The hydraulic unit as claimed in claim 2, wherein the unit component is (i) a plug that closes the pump receiving portion off with respect to an environment or (ii) a cylinder element configured to guide a piston of the pump.
4. The hydraulic unit as claimed in claim 2, wherein at least the first separation point is formed via at least one of a force fit connection and a form fit connection between the unit component and the pump receiving portion of the housing block.
5. The hydraulic unit as claimed in claim 4, wherein the force fit connection is formed by press-fitting or shrinking the unit component into the pump receiving portion.
6. The hydraulic unit as claimed in claim 4, wherein: the at least one of the force fit connection and the form fit connection of the unit component is formed in the pump receiving portion by at least one cutting edge on at least one of the unit component and a wall of the pump receiving portion; and at least one of material of the wall of the pump receiving portion and material of the unit component is plastically deformed due to insertion of the unit component into the pump receiving portion so as to form the at least one of the force fit connection and the form fit connection.
7. The hydraulic unit as claimed in claim 4, wherein: the at least one of the force fit connection and the form fit connection of the unit component in the pump receiving portion is formed by an interaction between at least one annular circumferential cutting edge and an annular circumferential groove following the at least one annular circumferential cutting edge on at least one of the unit component and the pump receiving portion; and at least one of material of a wall of the pump receiving portion and material of the unit component is arranged in the annular circumferential groove, said at least one of material of a wall of the pump receiving portion and material of the unit component being pushed into the annular circumferential groove by insertion of the unit component into the pump receiving portion.
8. The hydraulic unit as claimed in claim 1, further comprising at least one additional sealing device positioned at the first separation point.
9. The hydraulic unit as claimed in claim 8, wherein the additional sealing device includes a sealing ring.
10. The hydraulic unit as claimed in claim 9, wherein the sealing ring is an O-ring, a profile ring or a spring sealing ring.
11. The hydraulic unit as claimed in claim 10, wherein the spring sealing ring is formed from an elastomer or a thermosetting or metal/plastic composite material.
12. The hydraulic unit as claimed in claim 8, wherein the additional sealing device is a sealing caulk formed by a portion of plastically deformed material of at least one of the housing block and a cylinder element.
13. The hydraulic unit as claimed in claim 12, wherein the plastically deformed material penetrates a groove formed on at least one of the housing block and the cylinder element in a region of the first separation point.
14. The hydraulic unit as claimed in claim 1, wherein the hydraulic unit is a hydraulic unit of a slip-controllable vehicle brake system.
15. The hydraulic unit as claimed in claim 1, wherein: the damper element further comprises a damper piston that is movable within the damper receiving portion and a damper spring that acts on the damper piston in a direction toward the first and second fluid ducts, the supply valve is opened by the damper piston so as to connect the damper receiving portion to the one of the first and second fluid ducts, and the damper piston is configured to move against a force of the damper spring to damp pressure pulsations in the one of the first and second fluid ducts.
16. A hydraulic unit, comprising: a housing block including: a pump receiving portion configured to receive a pump, the pump receiving portion arranged on the housing block and oriented along a longitudinal axis, the pump having a pump intake side and a pump delivery side; a first fluid duct opening into the pump receiving portion at a first location in a region of the pump delivery side; a second fluid duct opening out into the pump receiving portion at a second location in the region of the pump delivery side; and a first separation point positioned between the first location whereat the first fluid duct opens into the pump receiving portion and the second location whereat the second fluid duct opens into the pump receiving portion, the first separation point sealing the first fluid duct and the second fluid duct off from each other; a cylinder element of the pump arranged in the pump receiving portion; and a plug inserted into the pump receiving portion so as to close the pump receiving portion from an environment; wherein: the pump receiving portion forms a housing portion located between the first fluid duct and the second fluid duct in the axial direction; and the housing portion and the plug seal against one another so as to form the first separation point between the first fluid duct and the second fluid duct.
17. The hydraulic unit as claimed in claim 16, wherein the housing block further includes a damper receiving portion configured to receive a damper element, the damper receiving portion arranged on the housing block so that the first fluid duct and the second fluid duct flow into the damper receiving portion.
18. The hydraulic unit as claimed in claim 17, wherein the damper element is received in the damper receiving portion of the housing block such that the supply valve, when disabling flow, forms a second separation point with the damper receiving portion, the second separation point sealing the first fluid duct and the second fluid duct off from each other.
19. The hydraulic unit as claimed in claim 18, wherein the first fluid duct is configured to connect a changeover valve to an inlet valve in a brake circuit of a vehicle brake system; the first fluid duct is free of throttle points and is configured to conduct pressurizing medium at least in sections about the unit component and about the damper receiving portion; and the damper receiving portion is fluidly connected to the second fluid duct.
20. A hydraulic unit, comprising: a housing block including: a pump receiving portion configured to receive a pump, the pump receiving portion arranged on the housing block and oriented along a longitudinal axis, the pump having a pump intake side and a pump delivery side; a first fluid duct opening into the pump receiving portion at a first location in a region of the pump delivery side; a second fluid duct opening out into the pump receiving portion at a second location in the region of the pump delivery side; and a first separation point positioned between the first location whereat the first fluid duct opens into the pump receiving portion and the second location whereat the second fluid duct opens into the pump receiving portion, the first separation point sealing the first fluid duct and the second fluid duct off from each other; and a unit component inserted into the pump receiving portion; wherein: the pump receiving portion forms a housing portion located between the first fluid duct and the second fluid duct in the axial direction; the housing portion and the unit component seal against one another via at least one of a force fit connection and a form fit connection so as to form the first separation point; and one of the unit component and the housing portion includes an annular circumferential cutting edge and an annular circumferential groove axially adjacent to one another, and material of the other of the unit component and the housing portion fills the annular circumferential groove so as to form the at least one of the force fit connection and the form fit connection.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the disclosure are depicted in the figures and explained in detail in the following description.
(2)
(3)
(4)
(5) In
(6)
(7) A second exemplary embodiment of a correspondingly developed first separation point is disclosed in
DETAILED DESCRIPTION
(8)
(9) The outlet valves 20 can be opened through electronic actuation, in order to divert pressurizing medium away from the wheel brakes 16 where necessary, if a reduction in brake pressure is needed. The outflowing pressurizing medium reaches a return flow 26 configured on the hydraulic unit 10 with a buffer reservoir 28 attached thereto which initially receives the outflowing pressurizing medium. An externally drivable pump 30 is attached to the buffer reservoir 28 downstream, which pump conveys the pressurizing medium away from the buffer reservoir 28 and feeds it via a pump pressure line 32 connected to the pump outlet back into the pressurizing medium connection 22 of the main brake cylinder 12 to the wheel brakes 16. The pump pressure line 32 opens out for this purpose in the portion between the changeover valve 24 and the inlet valve 18 into this pressurizing medium connection 22.
(10) If the buffer store 28 alone should not be sufficient to supply the pump 30 with pressurizing medium, a suction line 34 is configured on the hydraulic unit 22 which connects the intake side or else the pump intake of the pump 30 to the attachment of the main brake cylinder 12 on the hydraulic unit 10. This suction line 34 is controlled by demand-based electronic actuation of a so-called high-pressure switch valve 36.
(11) This component configuration, or else the interaction thereof for controlling the brake pressure of the wheel brakes 16, is to this extent included in the state of the art.
(12) Piston pumps are frequently used as pumps 30 in slip-controllable vehicle brake systems, the pistons whereof are driven by an eccentric in a back and forth movement. This cyclical operation may result in pressure pulsations which can be transmitted into the vehicle where they can be perceived as operating noises or vibrations.
(13) In order to dampen pressure pulsations in a low pressure range of up to approx. 40 bar, the pump delivery side interacts with a low-pressure damper 40 which has a low-pressure throttle 42 inserted downstream. Low-pressure dampers 40 and the low-pressure throttles 42 together create a low-pressure damping device which, along with the pump 30, can form a single subassembly that can be arranged in a pump receiving means 50 of the hydraulic unit 10.
(14) In addition, downstream of the low-pressure throttle 42 for damping pressure pulsations in the high pressure range, in other words above approx. 40 bar, a high-pressure damper 44 is provided. A high-pressure throttle is integrated in the high-pressure damper 44 such that it is unrecognizable. The two components together form a high-pressure damping device. This is attached to the pressurizing medium connection 22 leading from the attachment of the main brake cylinder 12 to the attachment of the wheel brakes 16 in the region between the changeover valve 24 and the inlet valves 18.
(15) The disclosure involves the components that have been explained for damping the pressure pulsations being arranged as economically as possible in spatial terms on the hydraulic unit 10 and, in particular, making contact hydraulically in accordance with the circuit diagram depicted in
(16)
(17) In the state shown, the closing member 62 bears against the valve seat 60 and thereby prevents pressurizing medium from escaping from the inside of the cylinder element 54 into the outlet or delivery region of the pump 30. With a downward movement of the piston in
(18) In addition, a so-called first fluid duct 80 is provided on the housing block 52 according to the disclosure, which fluid duct is oriented at least sectionally axis-parallel to the second fluid duct 82 and crosses the pump receiving means 50. This first fluid duct 80 according to
(19) The two fluid ducts 80 and 82 are sealed in respect of one another according to the disclosure. This takes place by means of a first separation point 100 which is formed by a housing portion 104 of the pump receiving means 50 laid between the two fluid ducts 80 and 82 operatively connected to a unit component inserted in the pump receiving means 50. In the exemplary embodiment shown, this unit component is a plug 68 which closes the pump receiving means 50 in respect of the environment.
(20) Alternatively, the cylinder element 54 of the pump 30 could also be used as the unit component which, however, is only disclosed in detail below in connection with the description of
(21) The plug 68 and the cylinder element 54 of the pump 30 are advantageously mechanically connected to one another. In order to form this connection, the plug 68 is provided with a flange 108, into which the cylinder element 54 is introduced until the two components abut one another with their respective end faces. The cylinder element 54 in this region is provided with a circumferential, radially projecting collar 110 which projects beyond the flange 108 axially in the direction of the longitudinal axis L. Following the mutual placement of the cylinder element 54 and plug 68, the flange 108 is plastically deformed, as a result of which it engages behind the collar 110 of the cylinder element 54 and therefore connects the two components to one another in a form-fitting manner into a subassembly.
(22) This subassembly made up of a plug 68 and cylinder element 54 is inserted into the pump receiving means 50 until a chamfer 112 formed on the cylinder element 54 comes to bear against a matching chamfer 114 in the pump receiving means 50 and thereby seals the pump delivery side in respect of the pump intake side. The plug 68 is oversized with respect to the diameter of the pump receiving means 50, so that there is a force-fitting connection between the plug 68 and the pump receiving means 50, in other words a press-fitting connection can be made. The latter extends to the housing portion 104 lying between the two fluid ducts 80 and 82 and thereby creates the first separation point 100.
(23) According to
(24) The supply valve 96 is not visibly fitted with a high-pressure throttle through which the pressurizing medium received in the high-pressure damper 44 flows away. Downstream of this high-pressure throttle, the first fluid duct 80 and the second fluid duct 82 flow into one another. The supply valve 96 therefore acts as a second separation point 102 for the mutual sealing of the two fluid ducts 80 and 82.
(25) A particularly effective force-fitting connection of the unit component or else of the plug 68, according to exemplary embodiment 1, to the pump receiving means 50 can be achieved by shrink-wrapping the plug 68. For this purpose, before the press-fitting process, the plug is cooled down to a temperature which is substantially lower than the temperature of the building lock 52 in the region of the pump receiving means 50. With its subsequent warming, the radial tension forces effective on the plug 68 rise to a magnitude which, without cooling, would have necessitated substantially higher axial pressing forces and would therefore have increased the risk of unwanted chip formation.
(26)
(27) Instead of the purely force-fitting connection between the unit component and the pump receiving means 50, as described, to constitute the first separation point 100, a combination of a force-fitting and a form-fitting connection may also be provided as an alternative. A second exemplary embodiment of this kind is depicted in
(28) In this exemplary embodiment, the unit component or else the plug 68 is provided with cutting edges 118 on its outer periphery which extend axially or in the direction of the longitudinal axis L of the pump receiving means 50. The inner diameter of the pump receiving means 50 is returned in sections at a step until when the plug 68 is joined, the cutting edges 118 cut into the wall of the returned portion of the pump receiving means 50. A number or a grouping of cutting edges 118 distributed over the circumference of the plug 68 is freely selectable according to the specific application. The cutting edges 118 secure the plug 68 in the pump receiving means 50 to prevent twisting and thereby create a form fit while, furthermore, during the cutting into the returned portion of the wall of the pump receiving means 50 in the inner diameter, they push away material to the side and thereby increase the clamping forces acting on the plug 68 with respect to the clamping forces that can be achieved by the pure force fitting.
(29) Another variant representing the combination of a force-fitting and a form-fitting first separation point 100 is through the use of a self-clinch connection between the pump receiving means 50 and the unit component. This variant is shown in
(30) In this example, the cylinder element 54 of the pump 30 is used as the unit component. This consideration may also apply in principle to the previously described embodiment variants.
(31) According to
(32) In order to close the opening of the pump receiving means 50, in this exemplary embodiment a relatively flat cover 122 is used which can likewise be anchored in a force-fitting and/or form-fitting manner in the pump receiving means 50.
(33)
(34) In order to improve the sealing action of the first separation point 100, an additional sealing device 130 is provided at said separation point. In the exemplary embodiment according to
(35) The other exemplary embodiment according to
(36) Further changes or additions to the exemplary embodiments described are of course conceivable without deviating from the basic idea underlying the disclosure.