Saw gear set
11202638 · 2021-12-21
Assignee
Inventors
- Nils Schmuckli (Sissach, CH)
- Stefan Gisler (Wallbach, CH)
- Markus Hermann (Laupersdorf, CH)
- Robert Goossen (Niederdorf, CH)
- Martin Muench (Liestal, CH)
Cpc classification
A61B17/144
HUMAN NECESSITIES
A61B17/42
HUMAN NECESSITIES
B27B19/006
PERFORMING OPERATIONS; TRANSPORTING
A61B17/142
HUMAN NECESSITIES
International classification
Abstract
A saw gear set comprising a set of saw blades and a saw drive (1), wherein each saw blade of the set is configured to be coupled to the saw drive (1) by means of a coupling mechanism (100), which coupling mechanism (100) is configured to transmit a driving force of the saw drive (1) to the saw blade in a force transmission point, for oscillating the saw blade around a pivot axis (300). Each saw blade of the set is configured to be pivotably borne around the pivot axis (300). In operation, an oscillation angle (α) around the pivot axis (300) is different for each saw blade of the set depending on a pivot distance between the pivot axis (300) and the force transmission point which varies for each saw blade of the set.
Claims
1. A saw drive for oscillating a saw blade of a set of saw blades, wherein the saw blade is configured to be pivotably borne around a pivot axis, wherein the saw drive is couplable to the saw blade by means of a coupling mechanism, the coupling mechanism comprising a drive pin mating a slot, wherein the coupling mechanism is configured to transmit a driving force of the saw drive to the saw blade in a force transmission point, wherein an oscillation angle of the saw blades of the set is different for each saw blade, depending on a pivot distance between the force transmission point and the pivot axis of the respective saw blade, which varies for each saw blade of the set, the saw drive comprising a slot configured for mating with a first drive pin of a first saw blade of the set, wherein the first drive pin is positioned at a first pivot distance from the pivot axis, for obtaining a first oscillation angle (α′), and wherein the slot is further configured for mating with a second drive pin of a second saw blade of the set, wherein the second drive pin is positioned at a second pivot distance from the pivot axis, for obtaining a second oscillation angle (α″).
2. The saw drive according to claim 1 configured to apply the driving force as a rotational force, oscillating within 1°-10° around a pivot axis, to a saw blade of the set of saw blades, wherein the driving force is translated into a rotation of a distal end of the saw blade around its pivot axis.
3. The saw drive according to claim 1 configured to apply a driving force as a translational force acting on a saw blade of the set of saw blades in a direction perpendicular to a longitudinal axis from a proximal end to a distal end of the saw blade and perpendicular to the pivot axis, wherein the driving force is translated into a rotation of the distal end of the saw blade around its pivot axis.
4. The saw drive according to claim 1 providing a first position for coupling a first pivot axis of a first saw blade of the set to the saw drive for obtaining a first pivot distance, and a second position for coupling a second pivot axis of a second saw blade of the set to the saw drive for obtaining a second pivot distance.
5. A saw drive for oscillating a saw blade of a set of saw blades, wherein the saw blade is configured to be pivotably borne around a pivot axis, wherein the saw drive is couplable to the saw blade by means of a coupling mechanism, the coupling mechanism comprising, a drive pin mating a slot, wherein the coupling mechanism is configured to transmit a driving force of the saw drive to the saw blade in a force transmission point, wherein an oscillation angle of the saw blades of the set is different for each saw blade, depending on a pivot distance between the force transmission point and the pivot axis of the respective saw blade, which varies for each saw blade of the set; wherein the saw drive comprises a first drive pin and a second drive pin, wherein the first and second drive pins are enclosable by first and second portions, of a first slot arrangement of a first saw blade of the set, wherein the first drive pin is configured to interlock with the first portion of the first slot arrangement of the first saw blade for transmitting the driving force of the saw drive to the first saw blade in a first force transmission point to obtain a first oscillation angle (α′), and wherein the first and second drive pins are further enclosable by third and fourth portions of a second slot arrangement of a second saw blade of the set, wherein the second drive pin is configured to interlock with the fourth portion of the second slot arrangement of the second saw blade for transmitting the driving force of the saw drive to the second saw blade in a second force transmission point to obtain a second oscillation angle (α″).
6. A saw drive for oscillating a saw blade of a set of saw blades, wherein the saw blade is configured to be pivotably borne around a pivot axis, wherein the saw drive is couplable to the saw blade by means of a coupling mechanism, the coupling mechanism comprising a drive pin mating a slot, wherein the coupling mechanism is configured to transmit a driving force of the saw drive to the saw blade in a force transmission point, wherein an oscillation angle of the saw blades of the set is different for each saw blade, depending on a pivot distance between the force transmission point and the pivot axis of the respective saw blade, which varies for each saw blade of the set; the saw drive comprising the drive pin for mating with the slot of the saw blade the set, wherein the drive pin, oscillates within a distance of 1-10 mm, and is configured to convert a translational driving force parallel to a longitudinal axis from a proximal end to a distal end of the saw blade of the set into a rotation around the pivot axis, wherein the drive pin of the saw drive is configured to couple to the slot in form of a longitudinal recess; and wherein the force transmission point is defined by an angle between a longitudinal axis of the recess and the longitudinal axis of the saw blade.
7. The saw drive according to claim 6, wherein the slot is a curved recess, wherein a radius of the curved recess defines the force transmission point.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be better understood and objects other than those set forth above will become apparent from the following detailed description thereof. Such description makes reference to the annexed drawings, wherein:
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MODES FOR CARRYING OUT THE INVENTION
(13) Preferred embodiments of the set of saw blades are shown in
(14) A preferred coupling mechanism 100 comprises a drive pin 4 mating a slot 5.
(15) A further preferred coupling mechanism 100 comprises outer contour 44, in particular a circular section, in the saw blade mating a saw blade guide 55 of the saw drive 1 as shown in
(16) Each of the saw blades of the sets of the embodiments of the invention can be configured to be couplable to the saw drive 1 by either the coupling mechanism 100 comprising the drive pin 4 and the mating slot 5 or by the coupling mechanism comprising the outer contour 44 of a saw blade mating the saw blade guide 55 of the saw drive.
(17) In addition, each saw blade of the set is pivotable mountable around a pivot axis 300.
(18) In operation, an oscillation angle α around the pivot axis 300 is different for each saw blade of the set depending on a pivot distance between the pivot axis 300 and the force transmission point which varies for each saw blade of the set.
(19) Preferably, the saw blades shown in the preferred embodiments of the figures have each a longitudinal axis 200 from a proximal end 21 to a distal end 22 of the blade. The proximal end 21 of each saw blade is preferably directed towards the saw drive 1 and the distal end 22 is directed away from the saw drive 1, preferably having the form of a serrated blade for sawing.
(20) Preferably, the saw blades of the set are made of a material from the list of steel, spring steel and/or stainless steel.
(21) A set of saw blades can comprise only one saw blade. Preferably, a set of saw blades comprises at least two saw blades with different pivot distances.
(22) Preferably, each
(23) Preferred embodiments of the saw drive 1 are shown in
(24) Preferably, the saw drive provides an oscillation center, for example a suspension or a clamp at the position of the pivot axis, to pivotably bear the saw blade around the pivot axis.
(25) Preferably, the saw blade can be pivotably fastened to the saw drive at the position of the oscillation center.
(26)
(27) The saw blades 2′, 2″ of the set comprise a slot 5 mating a pin 4 of the saw drive 1, for coupling each saw blade 2′, 2″ of the set to the saw drive 1. Even though the drive pin 4 is pictured in
(28) The first saw blade 2′ has a first pivot axis 301 in a first position having a first pivot distance d1 to obtain a first oscillation angle α′. Preferably, if the first saw blade 2′ is mounted to the saw drive 1, the first position of the first pivot axis 301 is aligned with a first oscillation center 71 of the saw drive 1, to pivotably bear the first saw blade 2′ in regard of the saw drive 1.
(29) The second saw blade 2″ has a second pivot axis 302 in a second position having a second pivot distance d3 to obtain a second oscillation angle α″. Preferably, if the second saw blade 2′ is mounted to the saw drive 1, the second position of the second pivot axis 302 is aligned with a second oscillation center 72 of the saw drive, to pivotably bear the second saw blade 2′ in regard of the saw drive 1.
(30) The first saw blade 2′ and the second saw blade 2″ vary in their pivot distances d1 and d3 which are of different length. Preferably, the first pivot distance d1 is of greater length than the second pivot distance d3. Therefore, the first oscillation angle α′ is smaller than the second oscillation angle α″ and therefore the distal 22 end of the first saw blade 2′ oscillates over a smaller arc length than the distal end 22 of the second saw blade 2″.
(31) A preferred saw drive 1 provides a first oscillation center 71 in the first position for pivotably bear the first saw blade 2′ around the first pivot axis 301 and a second oscillation center 72 in the second position for pivotably bear the second saw blade 2″ around the second pivot axis 302.
(32) Therefore, the first saw blade 2′ preferably comprises a first recess 61 in the second position, for exempting the second oscillation center 72 of the saw gear 1. Due to the presence of the second oscillation center 72, the first saw blade 2′ comprises the first recess 61 in the second position of the second pivot axis 302, which recess is large enough to enclose the second oscillation center 72 such that the first saw blade 2′ is not obstructed by the second oscillation center 72 in its oscillation around the first pivot axis 301 in the first oscillation center 71.
(33) The second saw blade 2″ preferably comprises a second recess 62 in the second position, for exempting the first oscillation center 71 of the saw gear 1.
(34) Due to the presence of the first oscillation center 71, the second saw blade 2″ comprises the second recess 62 in the first position of the first pivot axis 301, which recess is large enough to enclose the first oscillation center 71 such that the second saw blade 2″ is not obstructed by the first oscillation center 71 in its oscillation around the second pivot axis 302 in the second oscillation center 72.
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(36) In
(37) The first saw blade 2′ is configured to be pivotably borne around a first pivot axis 301 in the first oscillation center 71 of the saw drive.
(38) Due to the presence of the second oscillation center 72, the first saw blade 2′ comprises the first recess 61 in the second position of the second pivot axis 302, which recess is large enough to enclose the second oscillation center 72 such that the first saw blade 2′ is not obstructed by the second oscillation center 72 in its oscillation around the first pivot axis 301 in the first oscillation center 71.
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(41) The first saw blade 2′ as shown in
(42) The first portion 51 and the second portion 52 have each the form of a squared portion which are in connection with each other. Preferably, the cross section area of the second portion 52 is twice the cross section area of the first portion 51, very preferably three times the cross section area of the first portion 51.
(43) The second saw blade 2″ as shown in
(44) The third portion 53 and the fourth portion 54 have each the form of a squared portion which are in connection with each other. Preferably, the cross section area of the third portion 53 is twice the cross section area of the fourth portion 54, very preferably three times the cross section area of the fourth portion 54.
(45) Even though the first and the second drive pins 41, 42 are pictured in
(46) The saw drive 1 of the embodiment shown in
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(48) As shown in
(49) The first saw blade 2′ is configured to be pivotably borne around a pivot axis 300 in the oscillation center 7 of the saw drive 1. Preferably, the oscillation center 7 of the saw drive is at the same position for all the saw blades of the set. Therefore, the oscillation angle of each saw blade of the set varies preferably by solely adjusting the first 51, second 52, third 53, and fourth 54 portion of the respective slot.
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(51) The force transmission point between the first drive pin 41 and the first portion 51 is the point, where the pin 41 transmits a driving force to the slot 5 in a first portion 51 thereof and therefore to the first saw blade 2′. The driving force acts as a rotational force on the first 41 and the second 42 drive pin, such that the first drive pin 41, which is interlocked with the first portion 51 of the slot, transmits the rotational force to the first saw blade 2′, where the rotational force is translated into a rotation of the distal end 21 of the first saw blade 2′ around its pivot axis 300. As a result, the first saw blade 2′ oscillates, preferably within an angle of 1-10°, around the pivot axis 300. The second drive pin 42 is rotated with the first drive pin 41, but due to the larger cross-section area of the second portion 52 of the slot, the second drive pin 42 does not interlock with the first saw blade 2′ and therefore does not transmit any force to the saw blade 2′, but oscillates freely within the second portion 52.
(52) In
(53) As shown in
(54) The first 41 and the second 42 drive pin can be formed from one piece.
(55) The first saw blade 2′ is configured to be pivotably borne around a pivot axis 300 in the oscillation center 7 of the saw drive 1. Preferably, the oscillation center 7 of the saw drive is at the same position for all the saw blades of the set. Therefore, the oscillation angle of each saw blade of the set varies preferably by solely adjusting the first 51, second 52, third 53, and fourth 54 portion of the respective slot.
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(57) The force transmission point between the first drive pin 41 and the first portion 51 is the point, where the pin 41 transmits a driving force to the slot 5 in a first portion 51 thereof and therefore to the first saw blade 2′. The driving force acts as a translation force on the first 41 and the second 42 drive pin, such that the first drive pin 41, which is interlocked with the first portion 51 of the slot, transmits the translational force to the first saw blade 2′, in a direction which is perpendicular to the longitudinal axis 200 of the first saw blade 2′. The translational driving force is translated into a rotation of the distal end 21 of the first saw blade 2′ around its pivot axis 300. As a result, the first saw blade 2′ oscillates around the pivot axis 300. The second pin 42 is translated, but due to the larger cross-section area of the second portion 52, does not interlock with the first saw blade 2′ and therefore does not transmit any force to the saw blade 2′, but oscillates freely within the second portion 52.
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(61) Preferably, the oscillation center 7 is at the same position for all the saw blades of the set.
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(64) The saw blades 2′, 2″ of the set comprise a pin 4 mating a slot 5 of the saw drive 1, for coupling each saw blade 2′, 2″ of the set to the saw drive 1. Even though the slot 5 is pictured in
(65) The coupling mechanism 100 comprises a drive pin 4 mating a slot 5, wherein the saw drive 1 comprises the slot 5 and wherein the first saw blade 2′ of the set comprises a first drive pin 4′ positioned at a first pivot distance d1 from the pivot axis 300 to obtain a first oscillation angle α′. The second saw blade 2″ of the set comprises a second drive pin 4″ positioned at a second pivot distance d3 from the pivot axis 300 to obtain a second oscillation angle α″.
(66) Preferably, the first pivot distance d1 is larger than the second pivot distance d2 and therefore the first oscillation angle α′ is smaller than the second oscillation angle α″.
(67) In addition, for illustration purposes, the semicircle arrows in
(68) The first and the second saw blades 2′,2″ have each a pivot axis 300 in a position of a respective pivot distance d1 to obtain the respective oscillation angle α′, α″. Preferably, if the first 2′ or second 2″ saw blade is mounted to the saw drive 1, the position of the pivot axis 300 is aligned with the oscillation center of the saw drive 1, to pivotably bear the first 2′ or second 2″ saw blade in regard of the saw drive 1.
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(70) The saw drive 1 preferably comprises an oscillation center 7 to pivotably bear a saw blade of the set from
(71) Preferably, the oscillation center 7 is at the same position for all the saw blades of the set.
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(74) The oscillation center 7 of the embodiment in
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(77) The position of the force transmission point depends on the shape of the outer contour 44 of the saw blade. The oscillation angle α depends on the distance between the pivot axis 300 and the force transmission point. Therefore, the oscillation angle α for this coupling mechanism can be tuned by either adjusting the shape of the outer contour 44 of the saw blade or by adjusting the position of the pivot axis 300.
(78) Identical elements are referred to by the same reference numerals in all Figures.