System for controlling LED lightbox power supply and remote control method thereof

Abstract

A system for controlling LED lightbox power supplies, comprises the lightbox supplies disposed inside a lightbox and correspondingly connected with LED light bars one by one. All the lightbox power supplies are connected in series with one another via a 485 communication bus. Meanwhile, a wireless communication device connected in series with the lightbox power supplies is further mounted inside the lightbox. A gateway device for wirelessly connecting with the wireless communication device and uploading data acquired to a cloud server, is arranged outside the lightbox. A sensor set connected in a wired manner with the wireless communication device is arranged on an outer wall of the lightbox.

Claims

1. A system for controlling LED lightbox power supplies, comprising: the lightbox power supplies disposed inside a lightbox and correspondingly connected with LED light bars one by one, wherein, each of the lightbox power supplies are connected in series with one another via a communication bus, each of the lightbox power supplies is connected to one of the LED light bars, each of the light bars is controlled to be on and off independently by one of the lightbox power supplies; a wireless communication device connected in series with the lightbox power supplies via the communication bus is further mounted inside the lightbox; a gateway device, configured to transmit a signal from the wirelessly communication device to a remote server and transmit a control signal from the remote server to the wireless communication device, is wirelessly communicated with the wireless communication device and the remote server and arranged outside the lightbox; a sensor set connected in a wired manner with the wireless communication device is arranged on an outer wall of the lightbox for detecting surrounding environment conditions of the LED lightbox; the remote server stores a work condition information of the lightbox and, based on the information stored, sends new control information to the gateway device; and each of the lightbox power supplies comprises a conversion circuit for converting a serial port signal into a communication signal, a voltage detection circuit for detecting output voltage of the lightbox power supply, a current detection circuit for detecting output current of the lightbox power supply, a microprocessor for processing detection results of the voltage detection circuit and the current detection circuit, and a second supply circuit connected with the microprocessor for allowing the voltage detection circuit and the current detection circuit to operate independent from the lightbox power supplies; wherein, the wireless communication device is a Zigbee wireless communication node and comprises a Zigbee radio frequency chip, a four-channel digital isolator connected with the Zigbee radio frequency chip, an alternating-current input parameter detection circuit connected with the four-channel digital isolator, a signal conversion circuit respectively in electric connection with the Zigbee radio frequency chip and the light bars, and a first supply circuit respectively connected with the Zigbee radio frequency chip, the four-way digital isolator, the alternating-current input parameter detection circuit and the signal conversion circuit.

2. The system of claim 1, wherein, the sensor set comprises a temperature and humidity sensor, an illumination detection circuit, a clock module and a storage module which are respectively connected with the Zigbee radio frequency chip, and the temperature and humidity sensor, the illumination detection circuit, the clock module and the storage module are also respectively connected with the first supply circuit.

3. The system of claim 1, wherein, the voltage detection circuit comprises a MOSFET for light intensity adjustment and a driving circuit of the MOSFET for light intensity adjustment.

4. The system of claim 3, wherein, the microprocessor is further connected with a drive circuit of the MOSFET for light intensity adjustment.

5. The system of claim 4, wherein, the MOSFET for light intensity adjustment is a PWM four-channel MOSFET for light intensity adjustment.

Description

DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a block diagram of a system according to the disclosure;

(2) FIG. 2 is a principle diagram of a microprocessor isolating circuit consisting of a Zigbee radio frequency chip and a four-channel digital isolator according to the disclosure;

(3) FIG. 3 is a principle diagram of an alternating-current input parameter detection circuit according to the disclosure;

(4) FIG. 4 is a principle diagram of a signal conversion circuit according to the disclosure;

(5) FIG. 5 is a principle diagram of a first supply circuit according to the disclosure;

(6) FIG. 6 is a principle diagram of a sensor set according to the disclosure;

(7) FIG. 7 is a principle diagram of a conversion circuit according to the disclosure;

(8) FIG. 8 is a principle diagram of a voltage detection circuit according to the disclosure;

(9) FIG. 9 is a principle diagram of a current detection circuit according to the disclosure;

(10) FIG. 10 is a principle of a microprocessor for processing the results of the voltage detection circuit and the current detection circuit according to the disclosure;

(11) FIG. 11 is a principle diagram of a second supply circuit according to the disclosure; and

(12) FIG. 12 is a principle diagram of a drive circuit of a MOSFET for light intensity adjustment according to the disclosure.

(13) In the above drawings, names of components corresponding to reference numbers are as follows:

(14) 1—LED lightbox, 2—LED light bar, 3—lightbox power supply, 4—wireless communication device, 5—gateway device, 6—sensor set, and 7—remote server, 8—Zigbee radio, frequency chip, 9—four-channel digital isolator, 10—alternating-current input parameter detection circuit, 11—signal conversion circuit, 12—first supply circuit, 13—temperature and humidity sensor, 14—illumination detection circuit, 15—clock module, 16—storage module, 17—conversion circuit, 18—voltage detection circuit, 19—current detection circuit, 20—microprocessor; 21—second supply circuit, 22—driving circuit.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

(15) The disclosure will be further described in combination with drawings and examples below, and embodiments of the disclosure include but are not limited to the following examples.

EXAMPLES

(16) As shown in FIG. 1-FIG. 12, a system for controlling LED lightbox power supplies 3 disclosed by the disclosure mainly includes: the lightbox power supplies 3 connected in series with one another and disposed inside a lightbox 1, a wireless communication device 4 connected With the lightbox power supplies 3 via a 485 communication bus, and a sensor set 6, a gateway device 5 and a remote server 7 which are located outside the LED lightbox 1. The sensor set 6 is mounted on the shell of the LED lightbox 1 for detecting the surrounding environment conditions of the LED lightbox 1 and is connected with the wireless communication device 4 through a sensor access line. The gateway device 5 can be either mounted separately from the LED lightbox 1 or directly mounted on the shell of the LED lightbox 1, is mainly configured to achieve wireless communication between the remote server 7 and the wireless communication device 4 depending on particular environment conditions to transmit a signal from the wireless communication device 4 to the remote server 7 on the Internet and transmit a control signal from the remote server 7 to the wireless communication device 4, and is wirelessly connected with the wireless communication device 4. The remote server is configured to store all the work condition information of the LED lightbox 1 and send a new control signal of the management party to the LED lightbox 1, for example, for turning off the lightbox power supplies 3, turning on the lightbox power supplies 3, decreasing the output voltage, and increasing the output current, etc.

(17) Particularly, the wireless communication device 4 is selected to be the Zigbee wireless communication node and includes a Zigbee radio frequency chip 8, a four-channel digital isolator 9 connected with the Zigbee radio frequency chip, an alternating-current input parameter detection circuit 10 connected with the four-channel digital isolator 9, a signal conversion circuit 11 respectively connected with the Zigbee radio frequency chip 8 and the light bars 2, and a first supply circuit 12 respectively connected with the Zigbee radio frequency chip 8, the four-channel digital isolator 9, the alternating-current input parameter detection circuit 10 and the signal conversion circuit 11.

(18) Based on actual demand, the LED lightbox 1 is internally equipped with a plurality of LED light bars 2 each of which is provided with an independent driving power supply 3. In order to achieve uniform remote management, all the lightbox power supplies 3 are connected in series with one another via the 485 communication bus. Inside each lightbox power supply 3, a voltage detection circuit 18 and a current detection circuit 19 are provided for real-time detection of output conditions of each lightbox power supply 3. The microprocessor 20 is configured to comprehensively analyze and process to determine whether the lightbox power supply 3 is damaged. In order to ensure independent operation of the voltage detection circuit 18 and the current detection circuit 19, an independent second supply circuit 21 is provided for the lightbox power supply 3 to avoid that the lightbox power supply cannot work due to its damage. The processing result of the microprocessor 20 is converted into the 485 communication signal via the conversion circuit 17, and the signal is transmitted to the wireless communication device 4 and further transmitted to the remote server 7 through the gateway device 5. The management party knows the current work condition of the LED lightbox which functions as a reference for the management party to determine whether the lightbox power supply is damaged, thereby avoiding a trouble that the maintenance personnel must arrive at the field to know whether the LED lightbox 1 is normal, greatly reducing the later management workload of outdoor application of the LED light box, reducing the operation cost of the user, and improving timelessness of finding malfunction and overhauling.

(19) Preferably, the voltage detection circuit 18 comprises a MOSFET for light intensity adjustment and a driving circuit 22 of the MOSFET for light intensity adjustment.

(20) Preferably, the microprocessor 20 is further connected with a driving circuit 22 of the MOSFET for light intensity adjustment.

(21) Preferably, the MOSFET for light intensity adjustment is a PWM four-channel MOSFET for light intensity adjustment.

(22) In order to comprehensively detect the surrounding environment conditions of the LED lightbox, plurality sets of the sensors may be provided; all the sets are mounted at different positions of the shell of the LED lightbox and each set may include a plurality of different sensors, such as a temperature sensor, a humidity sensor and an illumination sensor. In this example, the sensor set includes a temperature and humidity sensor 13, an illumination detection circuit 14, a clock module 15 and a storage module 16 which are respectively connected with the Zigbee radio frequency chip 8, and the temperature and humidity sensor 13, the illumination detection circuit 14, the clock module 15 and the storage module 16 are further respectively connected with the first supply circuit 12.

(23) The specific control method of the disclosure is as follows:

(24) (1) detecting output voltage and output current of a lightbox power supply in real time by a voltage detection circuit and a current detection circuit, and detecting environment information of a lightbox in real time through the temperature and humidity sensor and the illumination sensor;

(25) (2) analyzing and determining whether the lightbox power supply malfunctions by the microprocessor according to the output voltage and the output current of the lightbox power supply, and determining whether the lightbox power supply is suitable for continuing work according to the environment information of the lightbox;

(26) (3) converting a serial port signal of the microprocessor into a 485 communication signal by a conversion circuit, and transmitting the determination result of the microprocessor to a gateway device through a wireless communication device, and updating the determination result to an Internet by the gateway device; and

(27) (4) registering a server on an Internet by an LED lightbox management party to remotely grasp a current state of the lightbox power supply, and deciding whether to turn off the lightbox power supply according to the determination result of the microprocessor, wherein, maintenance personnel are scheduled for overhauling if the lightbox power supply has malfunctioned.

(28) The system for controlling the LED lightbox power supplies provided by the disclosure is simple in principle and easy for implementation, is capable of timely finding potential safety hazard possibly existing in the LED lightbox, allows the management party to timely grasp the surrounding environment condition of the LED lightbox, provides a timely and reliable basis for determining whether the LED lightbox continues working and whether the LED lightbox needs overhauling, greatly improves the service life of the LED lightbox, and has a high practical value.

(29) The above examples are only preferred examples of the disclosure, but are not intended to limit the protection scope of the disclosure. Any variations made by adopting the design principle of the disclosure without any creative effort based on above examples are all included within the protection scope of the appended claims.