Adjustable bearing assembly
11204064 · 2021-12-21
Assignee
Inventors
Cpc classification
F16C29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C29/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C29/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present invention provides an adjustable bearing assembly comprising a first bar and a second bar. The first bar comprises a first engagement surface which is configured to engage with a second engagement surface on the second bar. The first bar further comprises a bearing surface opposite the first engagement surface. One of the first or second engagement surfaces comprises a first plurality of teeth aligned in a first direction, wherein the plurality of teeth are configured to engage a plurality of inclined surfaces on the other of the first or second engagement surfaces such that a force applied to the second bar in the first direction causes the distance between the bearing surface and the second bar to vary.
Claims
1. An adjustable bearing assembly comprising: a first bar and a second bar; wherein the first bar comprises a first engagement surface which is configured to engage with a second engagement surface on the second bar; the first bar comprises a bearing surface opposite the first engagement surface; and wherein the first engagement surface comprises a first plurality of teeth aligned in a first direction, wherein the first plurality of teeth are configured to be in meshed engagement with a second plurality of teeth on the second engagement surface such that a force applied to the second bar in the first direction causes the distance between the bearing surface and the second bar to vary, wherein the first plurality of teeth have a first truncated saw tooth profile, and wherein the second plurality of teeth have a second truncated saw tooth profile.
2. The adjustable bearing assembly of claim 1, wherein the force that is applied to the second bar results in a change in the position of the second bar along the first direction relative to the first bar.
3. The adjustable bearing assembly of claim 1, wherein the first direction is parallel with a plane defined by the bearing surface.
4. The adjustable bearing assembly of claim 1, wherein the bearing surface has grooves or ridges extending in the first direction, and wherein the bearing surface has filleted or radiused edges.
5. The adjustable bearing assembly of claim 1, wherein the second bar is recessed to receive and partially surround the first bar.
6. A sliding member comprising the adjustable bearing assembly of claim 1, wherein the sliding member comprises a body member having a first end cap and a second end cap located at opposing ends of the body member and wherein the first bar comprises a locating tab to engage the first end cap or the second end cap, such that the locating tab is received in a slot in one of the first end cap and the second end cap.
7. The sliding member of claim 6, wherein the adjustable bearing assembly comprises a closing adjuster configured to close the adjustable bearing assembly, wherein the closing adjuster is configured to apply a closing force to either the first bar or the second bar and wherein the closing force is dependent on the position of the second bar relative to the first bar.
8. The sliding member of claim 6, wherein the adjustable bearing assembly comprises a manual opening adjuster configured to open the adjustable bearing assembly, wherein the manual opening adjuster is configured to allow manual changing of at least one of the opening force and the position of the second bar relative to the first bar.
9. The sliding member of claim 8, wherein the manual opening adjuster is in threaded engagement with a first end cap and extends through the first end cap.
10. The sliding member of claim 6, wherein the adjustable bearing assembly comprises an automatic opening adjuster configured to automatically open the adjustable bearing assembly.
11. The sliding member of claim 10, wherein the automatic opening adjuster applies an automatic opening force to either the first bar or the second bar, wherein the automatic opening force is dependent on the position of the second bar relative to the first bar.
12. The sliding member of claim 10, wherein the automatic opening adjuster comprises an opening resilient element.
13. The sliding member of claim 10, wherein the automatic opening adjuster is configured to exert a different automatic opening force in response to a manual change of the automatic opening adjuster.
14. The sliding member of claim 6, wherein the body member comprises a web, a first flange and a second flange which together define a channel; wherein the adjustable bearing assembly is located within the channel and configured such that the bearing surface adjustably protrudes into the channel, and wherein: the adjustable bearing assembly is a first adjustable bearing assembly; the sliding member further comprises a second adjustable bearing assembly; the first adjustable bearing assembly is located on the first flange; and the second adjustable bearing assembly is located on the second flange, wherein the sliding member further comprises a third adjustable bearing assembly according to the adjustable bearing assembly of claim 1, and the third adjustable bearing assembly is located on the web.
15. The sliding member of claim 10, wherein the automatic opening adjuster comprises a spring.
16. A sliding member for sliding on an elongate rail, the sliding member comprising a body member and two adjustable bearing assemblies according to the adjustable bearing assembly of claim 1, mounted therein to engage opposing sides of the elongate rail, wherein the extent of protrusion of each adjustable bearing assembly is adjustable, and further comprising a third adjustable bearing assembly mounted within the body member to engage a third side of the elongate rail.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) By way of example, a friction slide and its associated components according to the present invention will now be described with reference to the accompanying drawings, in which:
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(13) It will be appreciated that the embodiments shown in the figures are by way of example only, and that alterations or modifications may be made within the scope of the invention as defined in the appended claims.
DETAILED DESCRIPTION
(14) The present invention relates to a friction slide 1 comprising a sliding member 100 that has bearing surfaces that can be adjusted to optimize sliding performance. For convenience and clarity, several directions are now defined to help concisely explain the invention. As seen in
(15) A friction slide 1 in accordance with the present invention is shown in
(16) A sliding member 100 and its three adjustable bearing assemblies can be seen in
(17) As best seen in
(18) When the first toothed bar 130a is constrained from moving in the longitudinal direction LA a force that is applied to the second toothed bar 140a in the longitudinal direction will result in the first plurality of teeth 138 and the second plurality of teeth 144 sliding up against each other. Depending on the direction of the applied force, that is whether it is pushing or pulling the along the longitudinal direction, the force will either serve to allow the first toothed bar 130a and the second toothed bar 140a to move further apart in a transverse direction, or to allow the first toothed bar 130a and the second toothed bar 140a to move closer together in a transverse direction TA. Depending on the orientation and loading on the sliding support assembly the first toothed bar 130a and the second toothed bar 140a may not actually move when the longitudinal force is applied as the first toothed bar 130a and the second toothed bar 140a may not be engaged or may move out of engagement. The invention is most easily demonstrated in the situation whereby the first toothed bar 130a and the second toothed bar 140a remain in engagement. Therefore, herein, it is assumed that the present invention is orientated or loaded so that the first toothed bar 130a and the second toothed bar 140a remain in meshed engagement.
(19) As the first plurality of teeth 138 and the second plurality of teeth 144 are in meshed engagement, moving the first toothed bar 130a and the second toothed bar 140a further apart in the transverse direction TA is equivalent to decreasing the overlap, or the degree of meshing, of the surfaces of the first plurality of teeth 138 and the surfaces of the second plurality of teeth 144. As a result, such transverse separation of the first toothed bar 130a and the second toothed bar 140a enlarges the outer dimension of the adjustable bearing assembly in the transverse direction TA “opening” the adjustable bearing assembly. There is a limit to the degree of opening which is defined by the profiles of the first plurality of teeth 138 and the second plurality of teeth 144. Once these profiles are transversely separated, to the extent meshed engagement does not occur, the adjustable bearing assembly will not open any further regardless of the longitudinal positions of the first toothed bar 130a and the second toothed bar 140a. When the adjustable bearing assembly is in this state it is known as the fully open position. Entering the fully open position may risk the first toothed bar 130a and the second toothed bar 140a moving into positions where they become locked or unable to return to their previous positions. Therefore, normally the sliding support is configured to stop opening before the fully open configuration is reached. A state approaching the fully open state is illustrated on the upper half of
(20) When the first toothed bar 130a and the second toothed bar 140a are moved towards each other in the transverse direction TA it is equivalent to decreasing the distance between the first bearing surface 133 of the first toothed bar 130a and the mounting surface 145 of the second toothed bar 140a. This therefore reduces the outer dimension of the adjustable bearing assembly in the transverse direction TA and is known as “closing”. There is a limit to the degree of closing which occurs when the profiles of the first plurality of teeth 138 and the second plurality of teeth 144 are fully engaged. When the adjustable bearing assembly is in this state it is known as the fully closed position, this state is illustrated on the lower half of
(21) The first and second toothed bar 130a, 140a have an undulating surface wherein the undulations form a periodic series of similarly sized features which form teeth.
(22) The first toothed bar 130a and the second toothed bar 140a therefore are pieces comprising a plurality of similarly sized and shaped protrusions, the protrusions being formed one after the other along the longitudinal direction. The protrusions are known as teeth. The pitch of the teeth is constant i.e. there is an equal spacing in-between any two neighbouring teeth. As seen on
(23) As best seen in
(24) In other embodiments, the profile of the first plurality of teeth 138 may be different from the profile of the second plurality of teeth 144. Any meshing profiles can be used which engage on periodic similarly inclined surfaces such that longitudinal movement of the first profile relative to the second profile, as a result of an applied longitudinal force, will cause relative movement of the first toothed bar relative to the second toothed bar in a transverse direction TA. In particular, curved inclined surfaces are also possible as are surfaces with one or more curvatures.
(25) Variations in the inclination of the meshed and engaged surfaces mean that the conversion of the applied longitudinal force to the force that causes transverse motion can be varied across the range of motion such that the mechanical advantage varies.
(26) As seen in
(27) The first toothed bars 130a and second toothed bars 140a may be made of a low friction polymer, preferably a PTFE micro fibre filled Acetal. Other suitable materials would be known to those skilled in the art.
(28) The angle of the inclined surfaces is optimised to provide effectiveness in converting the relative longitudinal motion of toothed bar into relative transverse motion of the toothed bar. Another important consideration is maintaining a thin transverse dimension of the adjustable bearing assembly. As best seen on
(29) The relationship between the position of the second toothed bar in the transverse direction TA and the longitudinal position of the first toothed bar is given by:
Tp=Lp tan(180−θ)
where Lp is longitudinal position measured from the fully closed position, Tp is the transverse position measured from the full closed position, and θ is the angle of inclination of the inclined surface.
(30) The toothed bars may be adapted to have rounded edges and radiused corners to make construction easier and to make the edges of components less liable to incur damage.
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(32) The sliding member 100 further comprises a first end cap 151 and second end cap 152 located at opposing longitudinal ends of the body member 110. The first end cap 151 and second end cap 152 seal the body member 110 in the longitudinal direction and hold various parts of the sliding member in place. The first end cap 151 and the second end cap 152 also help prevent foreign objects entering the sliding member 100. The first end cap 151 and the second end cap 152 have a thickened section 164 which protrudes into the body member 110. The thickened section 164 has a profile that corresponds to the inner profile of the body member 110 and therefore serves to both effectively seal the end caps to the body member 110 and help prevent the ingress of detritus. The end caps fit to the body member 110 to ensure that the end caps are aligned to each other and to the body member 110.
(33) The end caps comprise a plurality of blind apertures 163 in the surface that faces the body member 110. The blind apertures 163 serve to reduce the weight without significantly reducing the mechanical integrity of the end caps. In addition, the end caps have a plurality of apertures 153 extending through them. The through apertures permit communication to the enclosure that is formed by the body member 110 and the end caps 151,152.
(34) The first end cap 151 and the second end cap 152 are formed with attaching means. The attaching means retains the first end cap 151 and the second end cap 152 together when they are pressed together in the longitudinal direction. The attaching means has snap fit functionality which simplifies assembly of the sliding member 100. The attaching means comprises longitudinal projections 157. The longitudinal projections comprise a series of square apertures therein. For each end cap, the longitudinal projection 157 on the right hand side, when looking at the face of the end cap that faces away from the body member 110, has a snap feature 158 positioned at the end of the longitudinal projection 157 furthest from the end cap. The snap feature 158 comprises a ramped section followed by a step down to form two hooks. The end of the longitudinal projection with the snap feature 158 has reduced width and height to allow it to be resiliently deflectable. The longitudinal projection on the left hand side has a groove 165 designed to receive the snap feature 158 into an aperture 159.
(35) Each end cap is further secured to the body member 110 by screws which extend through corresponding apertures 162 into corresponding threaded holes 112 formed in the faces on the longitudinal ends of the body member 110. In some embodiments, the screws retain the end caps in position without need for other attaching means. Alternatively, snap fit attaching means may be used without screws.
(36) The received elongate rail 200 has a T-shaped cross section. It has a cross section such that a central stem 203 terminates at a loading track 204 positioned to be substantially orthogonal to and to bisect the plane of symmetry of the central stem piece 203. At the sides of the central stem are central tracks 206. The loading track 204 presents a substantially flat large face on the surface opposite the surface from which the central stem extends. There are side tracks 207 which are substantially orthogonal to, and on the side of, the loading track 204. The two lower tracks 208 provide overhanging surfaces on either side of the central stem 203.
(37) The elongate rail 200 and sliding members 100 have one or more mounting apertures comprising the sliding member mounting apertures 113, and the elongate rail apertures 240. The mounting apertures enable the elongate rail 200 and sliding member 100 to be fixed to a first a second external object respectively, thereby enabling or facilitating sliding motion of the first external object to the second external object.
(38) The elongate rail 200 and/or sliding member 100 may be made from aluminium, or steel, or other suitable materials that would be known to a person skilled in the art. In particular, the elongate rail 200 and/or the sliding member 100 may be formed from extruded aluminium or steel. Preferably a hard anodised aluminium elongate rail 200 is used to maximise the wear resistance. The elongate rail 200 comprises a channel 205 extending in the longitudinal direction LA which serves to reduce material content and thus weight, and also serves to provide a larger surface area to help dissipate and heat. The heat that needs to be dissipated is generally generated due to friction when the sliding member 100 is moved, especially when it is moved under a heavy load. To further assist in cooling, in some embodiments, the channel 205 can have a cross section that has multiples branches. One such arrangement, where a central slot is bisected by two branches at roughly orthogonal angles to the central slot, is shown in
(39) The elongate rail 200 has a series of surfaces comprising the loading track 204, central tracks 206, side tracks 207, and lower tracks 208 which are suitable for sliding engagement with the sliding member. The sliding member 100 fits over the elongate rail 200. The bearing surfaces of the adjustable bearing assemblies serve to act as a low friction sliding surface that engages the surfaces of the rails. As best seen by examining the adjustable bearing assemblies embodiment mounted on the first and second flanges in
(40) In the embodiments shown in
(41) As is best seen in
(42) The adjustable bearing assemblies are capable of performing a large range of transverse movement. Due to the steep inclined surfaces on the plurality of teeth of the toothed bars, this ability is provided without requiring a significant increase in the size of the sliding member 100 compared to non-adjusting sliding members.
(43) As best seen in
(44) The first adjustable bearing assembly 130a, 140a is located on the first flange 115. The second adjustable bearing assembly 130b, 140b is located on the second flange 116. The third adjustable bearing assembly 120 is located on the web 114. As best seen in
(45) In order to constrain the longitudinal motion of each of the first toothed bars there are longitudinal tabs 134 that extend from either longitudinal end of the first toothed bars 130a, 130b, 121. As can be seen from
(46) Whilst the first toothed bars are limited to transverse motion they are not all limited to motion in the same direction. The first toothed bars 130a, 130b of the first and second support assemblies are limited to motion in the lateral direction LAT. Whereas, the first toothed bar 121 of the third support assembly 120 is limited to motion in the vertical direction VER.
(47) The first, second, and third adjustable bearing assemblies support the elongate bar 200 in four directions. When
(48) A first embodiment of a sliding member 100 is shown in
(49) The closing force is dependent on the longitudinal position of the second toothed bar, and is applied by a resilient element in contact with the second end cap 152. The resilient element is a spring 156, the spring 156 being selected to have characteristics that match the envisaged loads and range of travel. To ensure the spring 156 does not bow in use a rod 155 passes through the spring. Each rod 156 is received in receptacles 142 in the corresponding second toothed bar engaged by the rod and in the second end cap 152. When assembled, each spring 156 thus applies an opposing force to the second end cap 152 and the second toothed bar to which it is engaged. The closing adjuster operates automatically without requiring interaction with the user.
(50) Each adjustable bearing assembly in
(51) There are three manual opening adjusters coupled to the first, second and third adjustable bearing assemblies respectively. The three manual opening adjusters are positioned so that the handling parts (e.g., handles, grips, or means for adjustment using tools) are located in a straight line which makes it easier for a user to locate and manipulate the manual opening adjusters. This is especially useful when the sliding member is used in dirty environment or has limited access due to other nearby external components.
(52) A second embodiment of a sliding member 100 is shown in
(53) The automatic opening adjuster comprises a resilient element comprising a spring 171 and a rod 170. Each rod 170 is received in corresponding apertures in the first end cap 151. The rod 170 serves to align the spring 171 and prevent it bending, or bowing, when under load.
(54) The sliding member 100 of
(55) In sliding members 100 according to both the first and second embodiments the third adjustable bearing assembly 120 has been configured to accommodate the part of the manual 160 or automatic 170,171 opening adjuster, that is received in the second toothed bar 122. In particular, the second toothed bar 122 comprises a channel or cut-out section which has been formed through several teeth of its toothed profile to accommodate the path of the opening adjuster. The first toothed bar 121 has been modified in a corresponding way.
(56) The force applied by the automatic opening adjuster typically varies according to the longitudinal position of the second toothed bar 122 relative to the first end cap 151. The spring 171 may be selected to vary the opening force as required by any particular application. The opening force profile, that is the opening force applied plotted against longitudinal position of a second toothed bar to which the opening force is applied, may be described, within the limits of the longitudinal position of the second toothed bar as a linear function. However, in some embodiments, the profiles may be described by more complex function such as a polynomial or a function comprising several linear functions each applying in a different range of longitudinal position.
(57) In some embodiments, the opening force profile for an automatic opening adjuster may be changed manually by manipulating the automatic opening adjuster through an aperture in the first end cap 151.
(58) Both the automatic and manual opening adjusters can be configured to apply a preload to the adjustable bearing assembly. A preload is a load that is applied to the adjustable bearing assemblies in the absence of an additional external load. Preloading can optimize the sliding performance of the sliding member 100 on the elongate rail in several ways for example reducing rattle in a transverse direction or damping longitudinal sliding motion.
(59) In the case of the first embodiment of the sliding member 100 it is also possible to manually adjust the clearance distance which may also improve sliding performance and reduce rattle. In addition, reducing the working clearance also has the effects of improving alignment and helping to help keep detritus from the bearing surfaces. Conversely, for curved elongate tracks or situations in which the sliding member 100 and track may be coupled to external elements which have limited degrees of freedom increasing the working clearance can improve the sliding performance of the sliding member 100.
(60) For the case of the second embodiment of the sliding member 100, the automatic opening adjuster may allow a particular preloading force to be maintained regardless of the wear on the sliding surfaces. However, it may be possible to move the automatic opening adjuster to a desired working clearance as opposed to a desired preloading force.
(61) When a particular preloading force is desired from an adjustable bearing assembly with an automatic opening adjuster, the particular preloading force can be selected by choosing a spring 171 of appropriate stiffness.
(62) In use, the adjustable bearing assemblies of the second embodiment may be pushed towards the closed position by the force of the rail on the bearing surface, against the force of the springs 171. If the force on the bearing surface is lifted, the force provided by the springs 171 restores the adjustable bearing assembly towards the open position, typically maintaining contact between the bearing surface and the rail 200. This breathability is useful in some applications, such as when multiple sliding members are installed in parallel, since it can be difficult to get two slides perfectly aligned. The breathing function ensures that any misalignment is automatically accounted for. This means that if a sliding member 100 according to the first embodiment is coupled to a sliding member 100 according the second embodiment, such that both sliding members are operating in parallel, the breathing function can automatically account for misalignment.
(63) The automatic adjustment of the adjustable bearing assemblies of the second embodiment provides a predictable sliding performance of the sliding member 100. This means that the force required to push the sliding member 100 may be the same regardless of wear. The selection of the geometry and force profile applied by the automatically opening adjusters allows the adjustable bearing assembly to automatically open and close (or to breathe) slightly during use, thereby maintaining contact and avoiding rattle.
(64) When a load is applied to a sliding member, depending on the direction of loading, one of more adjustable bearing assemblies of the second embodiment may close since the force applied by the automatic opening adjuster is overcome by the load. In some situations, the loading may be sufficient to prevent sliding such that the sliding member only moves when the loading is at least partially reduced.
(65) It will be appreciated that the described sliding member and sliding assembly could be used to support slidingly a wide variety of bodies and a wide variety of applications. They are particularly suitable for large loads in dirty environment. In order to promote cross compatibility the sliding member or adjustable bearing assemblies may be compliant with recognized standards in the field. For example, in some embodiments the sliding member fits ISO 12091-1 2011 compliant products.
(66) However, the requirements of any particular application may lead to a variety of minor modifications or customizations being made. These modifications or customizations and their equivalents, may serve a wide variety of purposes, such as allowing mounting of components or reducing weight, and all would be clear to a skilled person.
(67) In general fillets, chamfers, or other component finishing techniques are not described nor illustrated unless they assist in highlighting particular functional aspects of a component. However, all edges may have chamfers, fillets, or other finishes for a variety of reasons, such as to reduce possible damage when they contact other objects or for aesthetic reasons. The appropriate texturing and finishing necessary for these purposes are well-known to one skilled in the art.