Machine knitting tool, in particular machine knitting needle

Abstract

A machine knitting tool and in particular a machine knitting needle has a shank extending in the longitudinal direction. The machine knitting tool has a stitch-forming portion directly adjacently to a front end and a drive portion directly adjacently to a rear end. At least in the drive portion, an underside of the shank does not have any indentations or recesses and extends along a plane. The shank in the drive portion forms at least one rib portion with a rib height, which is at most 1.1 mm. In addition, the shank in the drive portion forms at least one support elevation, which extends in the height direction beyond the rib height of the at least one rib portion and has an elevation height at its point of maximum height.

Claims

1. A machine knitting tool, comprising: a shank extending in a longitudinal direction between a front end and a rear end opposite the front end, the shank having an underside extending from the front end to the rear end, an upper side opposite the underside, and two side faces arranged at a distance in a transverse direction and connecting the underside and the upper side, a stitch-forming portion extending from the front end to an intermediate portion, a drive portion extending from the intermediate portion to the rear end, the drive portion including a butt part that extends with a butt part height in a height direction at right angles to the longitudinal direction and the transverse direction and is configured to cooperate with a cam of a knitting machine, wherein the entire underside of the shank in at least the drive portion extends in a plane and is free from indentations such that the entire underside of at least the drive portion is configured to bear against a surface of the knitting machine, wherein the shank in the drive portion forms at least one rib portion with a rib height of at most 1.1 mm measured from the planar underside of the drive portion, and at least one support elevation extends in the height direction in the drive portion and is arranged at a distance from the butt part in the longitudinal direction and has an elevation height that is greater than the rib height and smaller than the butt part height.

2. The machine knitting tool according to claim 1, wherein the drive portion comprises at least one pair of two support elevations including the at least one support elevation.

3. The machine knitting tool according to claim 2, wherein the two support elevations of a same pair of the at least one pair are arranged at a support distance from one another in the longitudinal direction.

4. The machine knitting tool according to claim 3, wherein the support distance is a shortest distance in the longitudinal direction between maxima of the two support elevations.

5. The machine knitting tool according to claim 3, wherein the support distance corresponds to a length dimension of the butt part in the longitudinal direction.

6. The machine knitting tool according to claim 1, wherein the rear end is arranged at an end part of the shank with a substantially rectangular contour.

7. The machine knitting tool according to claim 6, wherein an end part height of the end part is at least as great in the height direction as the elevation height.

8. The machine knitting tool according to claim 1, wherein individual ones of the at least one support elevation have two flanks running at an incline to the height direction and at an incline to the longitudinal direction.

9. The machine knitting tool according to claim 1, wherein individual ones of the at least one rib portion are arranged between the at least one support elevation and the butt part.

10. The machine knitting tool according to claim 1, wherein the at least one rib portion is a plurality of rib portions, wherein individual ones of the plurality of rib portions each have a same rib height relative to one another.

11. The machine knitting tool according to claim 1, wherein the butt part is arranged between two support parts, which each extend in the height direction by a support part height that is at least as great as the elevation height.

12. A group formed of a plurality of machine knitting tools according to claim 1, wherein the butt part of each of the plurality of machine knitting tools within the group has a different butt position at a different distance from the front and/or the rear end compared to the other or each of the others of the plurality of machine knitting tools within the group, and wherein each of the plurality of machine knitting tools within the group has the at least one support elevation at a position in the longitudinal direction lying in a region of the butt position of another of the plurality of machine knitting tools within the group.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Advantageous embodiments of the invention will become clear from the dependent claims, the description, and the drawings. Preferred exemplary embodiments will be explained in detail hereinafter on the basis of the accompanying drawings, in which:

(2) FIG. 1 shows a group of machine knitting tools embodied as machine knitting needles in a perspective view,

(3) FIG. 2 shows a side view of an exemplary embodiment of a machine knitting needle,

(4) FIG. 3 shows a stitch-forming portion of the machine knitting needle from FIG. 2,

(5) FIG. 4 shows a cross-section through the shank of the machine knitting needle according to the line of section IV-IV in FIG. 3,

(6) FIG. 5 shows a partial view of a drive portion of the machine knitting needle from FIG. 2 with a butt part of the machine knitting needle,

(7) FIG. 6 shows a partial view of the drive portion of the machine knitting needle from FIG. 2 with a pair of two support elevations, and

(8) FIG. 7 shows the group of machine knitting needles from FIG. 1 in a side view, except that needles 12b, 12c, and 12d are shown with an alternative configuration of the front-most pair of support elevations 31 in which one of the support elevations 31 of the pair 32 is formed identically to other support elevation 31.

DETAILED DESCRIPTION

(9) A group 10 of a plurality of machine knitting tools 11 and for example a plurality of machine knitting needles 12, specifically a first machine knitting needle 12a, a second machine knitting needle 12b, a third machine knitting needle 12c, and a fourth machine knitting needle 12d, is shown in FIGS. 1 and 7. The number of machine knitting tools 11 per group 10 can vary. Each group 10 can comprise two or more machine knitting tools 11.

(10) The machine knitting tools 11 or machine knitting needles 12 within the same group 10 are formed differently. The differences will be described in greater detail further below.

(11) The structure of a machine knitting needle 12 will be explained with reference to FIGS. 2-6 on the basis of the first machine knitting needle 12a.

(12) The machine knitting needle 12 has a shank 15, which extends in a longitudinal direction L between a front end 16 and a rear end 17, which is opposite the front end 16. The machine knitting needle 12 is embodied as a latch needle in accordance with the example. At the front end 16, the shank 15 forms a needle hook 18. The needle hook 18 delimits a hook interior 19, which in the exemplary embodiment can be opened and closed by a latch 20. The latch 20 is for this purpose mounted in a bearing gap of the shank 15 so as to be pivotable about a pivot axis S. The pivot axis S extends in a transverse direction Q at right angles to the longitudinal direction L. The latch 20 can be pivoted about the pivot axis S between a closed position I, shown in a dashed manner in FIG. 3, and an open position II. In the closed position I, the latch 20 bears against the needle hook 18 and closes the hook interior 19. In the open position II, the latch 20 is distanced from the needle hook 18 and releases the hook interior 19, so that a stitch can be received in the hook interior 19 or can be removed from the hook interior 19. During the knitting process, the latch 20 is moved between the closed position I and the open position II with the aid of a stitch or a yarn portion.

(13) In accordance with the example the region of the machine knitting needle 12 at which the needle hook 18 and the latch 20 are arranged forms a stitch-forming portion M. The stitch-forming portion M directly adjoins the front end 16. It ends preferably at the point at which a bearing gap for receiving the latch 20 ends. Alternatively, the end of the stitch-forming portion M opposite the front end 16 can be formed by the position assumed by the free end of the latch 20 in the open position II distanced maximally from the needle hook 18.

(14) Apart from the bearing gap, the shank 15 of the machine knitting needle 12 is preferably embodied without cavities or apertures, in particular slots or holes. In FIG. 4 the shank 15 is shown in its cross-section along the line of section IV-IV in FIG. 3 and in accordance with the example has a substantially rectangular cross-section with chamfered corner regions. The cross-section could also have an oval, round or other shape.

(15) The rear end 17 is directly adjoined by a drive portion A of the machine knitting needle 12. In the exemplary embodiment the stitch-forming portion M is connected to the drive portion A by means of an intermediate portion Z. The intermediate portion Z in accordance with the example directly adjoins the stitch-forming portion M on the one hand and directly adjoins the drive portion A on the other hand.

(16) In the drive portion A, the machine knitting needle 12 has a butt part 24, which is designed to cooperate with a cam of a knitting machine and in particular a circular knitting machine. By means of the butt part 24, the machine knitting needle 12 can be moved or positioned in the longitudinal direction L. In the case of a circular knitting machine, a knitting cylinder is for this purpose driven in rotation about a rotation axis extending parallel to the longitudinal direction L. Here, the butt part 24 protrudes into a track of the cam of the knitting machine and positions or moves the machine knitting needle 12 depending on the course of the track in the longitudinal direction L.

(17) The shank 15, outside the stitch-forming portion M, has different heights in a height direction H, which is oriented at right angles to the longitudinal direction L and at right angles to the transverse direction Q. The height of the shank 15 or of the parts thereof is specified in each case relative to a plane E in which an underside 25 of the shank 15 extends. Outside the stitch-forming portion M, the underside 25 runs within the plane E at each point of the shank 15 and does not have any elevations or indentations relative to this plane E. Merely directly adjacently to the rear end 17 can the underside 25 transition by a radius or a chamfer into a rear edge at the rear end 17. This radius or this chamfer does not belong to the underside 25, which extends completely within the plane E.

(18) The underside 25 is adjoined by two side faces 26 of the shank 15, which are arranged at a distance from one another in the transverse direction Q. In the exemplary embodiment the two side faces 26 each extend in their own plane, wherein these planes are oriented parallel to one another and are spanned by the longitudinal direction L and the height direction H. Opposite the underside 25, the shank 15 has an upper side 27. The upper side 27 and the underside 25 are connected to one another by the two side faces 26.

(19) The side faces 26 are formed outside the stitch-forming portion M without indentations or apertures, and instead constitute continuous, closed faces. Outside the stitch-forming portion M, the shank 15 has elevations and indentations as necessary, which are open on the upper side 27.

(20) Within the drive portion A, the shank 15 forms at least one rib portion, and in accordance with the example a plurality of rib portions 30 arranged at a distance from one another in the longitudinal direction L. Each rib portion 30 has a rib height h1 of at most 1.1 mm in the height direction H. In the exemplary embodiment each machine knitting needle 12 has three rib portions 30. In the drive portion A, the shank 15 has its shortest height at each of the rib portions 30 with the rib height h1. The rib portions 30 in the exemplary embodiment all have the same rib height h1. It would also be possible for two or more rib portions 30 to each have different rib heights.

(21) The respective rib length v in length direction L of one or several or all present rib portions is at least as great as a length dimension y of the butt part 24 in length direction L and can for example be at least 1 time to 1.5 times as great as the length dimension y of the butt part 24.

(22) The butt part 20 in the height direction H has a butt part height h2, which is much greater than the rib height h1. At the butt part 24, the shank 15 or the machine knitting needle 12 has its greatest height, so that the butt part height h2 represents the maximum height of the shank 15.

(23) In the drive portion A, the shank 15 additionally has at least one support elevation 31. In the exemplary embodiment every two support elevations 31 form a common pair 32. The support elevations 31 are arranged at a distance from the butt part 24 in the longitudinal direction L. In accordance with example at least one rib portion 30 is disposed between the butt part 24 and the at least one support elevation 31.

(24) In the exemplary embodiment described here, the machine knitting needles 12 each have at least two groups 32 and therefore a total of at least four support elevations 31. Each support elevation 31 has a hump-like design and a point of maximum height that has an elevation height h3 (FIG. 6). Starting from the region or the point of maximum height (elevation height h3), each support elevation 31 has a flank 33 on both opposite longitudinal sides, said flanks extending at an incline to the height direction H and at an incline to the longitudinal direction L. The two support elevations 31 within the same group 32 delimit therebetween a furrow 34 in the longitudinal direction, which furrow is connected to one flank 33 of each of the support elevations 31. The two support elevations 31 have, in the longitudinal direction L, between their maxima at which they have the elevation height h3, a support distance x, which represents the minimum distance in the longitudinal direction L between the maxima of the two support elevations 31. The height of the shank in a furrow 34 is preferably at least as great as, and in accordance with the example greater than, the height in the rib portions 30.

(25) In the exemplary embodiment the support distance x is at least as great as a length dimension y of the butt part 24 in the longitudinal direction L (FIGS. 2 and 7).

(26) Each support elevation 31 has an elevation basis length b between the transition points of the flanks 33 with an adjacent section of the needle shank 15 (FIG. 6). The elevation basis length b of a single support elevation 31 is preferably at least as great as the length dimension y of the butt part 24 and at most 1.5 to 2 times as great as the length dimension y of the butt part, such that it particularly applies: y≤b≤1.5.Math.y or y≤b≤2.Math.y.

(27) A group of two support elevations 31 has a group basis length c between the transition points of the two outer most flanks 33 with an adjacent section of the needle shaft 15 (FIG. 6). The group basis length c is preferably at least two times as great as the length dimension y of the butt part 24 and at most three to four times as great as the length dimension y of the butt part 24, such that it particularly applies: 2.Math.y≤c≤3.Math.y or 2.Math.y≤c≤4.Math.y

(28) In the exemplary embodiment described here, the two elevations 31 of a pair 32 can be formed identically. Each machine knitting needle 12 preferably has at least one group 32 with two identical support elevations 31. The two elevations 31 of a group 32 can also be formed differently from one another.

(29) In the drive portion A, the butt part 24 in the exemplary embodiment is arranged between two support parts 38, which in the height direction H each have a support part height h4 (FIG. 5). The support part height h4 of the two support parts 38 is preferably the same. The support part height h4 is at least as great as the elevation height h3 of the support elevations 31, and in accordance with the example is greater. The support part height h4 is smaller than the butt part height h2.

(30) The two support parts 38 each transition into the butt part 24 by a transition portion 39 on the upper side 27. The transition portion 39 has at least in part a shorter height than the support parts 38 and for example can be formed by a concave course of the upper side 27. On the sides opposite the transition portion 39, the respective support parts 38 in the exemplary embodiment have an edge 40, which runs substantially at the height direction H or relative to the height direction H encloses an acute angle and in particular a small acute angle of at most 10° to 15°. The gradient of the edge 40 relative to the longitudinal direction L is greater than the gradient of the flanks 33 of the support elevations 31.

(31) Each support part 38 has a support part basis length d between the transition portion 39 and the edge 40 (FIG. 5). The support part basis length d is preferably at least as great as the length dimension y of the butt part 24 and at most 1.5 to two times as great as the length dimension y of the butt part 24, such that it preferably applies: y≤d≤1.5.Math.y or y≤d≤2.Math.y.

(32) The machine knitting needle 12 has an end part 49 directly adjacently to its rear end 17. The end part 49 has an end part height h5 which is at least as great as the elevation height h3 and in the exemplary embodiment is at least as great as the support part height h4. The end part height h5 is smaller than the butt part height h2.

(33) In the case of some of the machine knitting needles 12, in particular in the case of the first machine knitting needle 12a, the second machine knitting needle 12b, and the third machine knitting needle 12c, the end part 49 has a substantially rectangular contour. In the case of the fourth machine knitting needle 12d, the butt part 24 is arranged close to the rear end 17, so that there the support part 38 arranged between the rear end 17 and the butt part 24 has a modified shape and, instead of its edge 40, drops down to the rear end 17 by means of a chamfer 50 (FIGS. 1 and 7). The end part 49 of this fourth machine knitting needle 12d thus differs from that of the other machine knitting needles 12a, 12b, 12c.

(34) As can be seen in particular in FIGS. 1 and 7, the distance of the butt part 24 from the front end 16 and from the rear end 17 in the case of each machine knitting needle 12a, 12b, 12c, 12d within the same group 10 is different, so that each of these machine knitting needles 12a, 12b, 12c, 12d has a different butt position. In the region of the shank at which the butt part 24 of another machine knitting needle within this group 10 is located, the machine knitting needle has the at least one support elevation 31 or the pair 32 formed of two support elevations 31. In FIG. 7 it is shown, on the basis of the dashed lines, that, for example at the butt position of the butt part 24 of the second machine knitting needle 12b, each of the other machine knitting needles 12a, 12c and 12d within this group 10 comprises a pair 32, comprising in each case two support elevations 31. The machine knitting needles 12a, 12c and 12d can be supported in the guide channel when the butt part 24 during operation of a circular knitting machine is inclined or tilted about an axis parallel to the longitudinal direction L, since a force acts in the transverse direction Q on the butt part 24 during operation. As a result of the support, damage to the butt part 24 and the knitting machine is avoided, or this risk is reduced.

(35) All machine knitting needles 12a, 12b, 12c and 12d within a group 10 have the same overall length between the front end 16 and the rear end 17 in the longitudinal direction L.

(36) The described machine knitting needle 12 is suitable in particular for the knitting of staple fibre yarns, for example cotton yarns. It is insensitive to contamination, in particular remaining cotton or yarn, which passes into the guide channel of the knitting machine during the knitting process. In addition, the machine knitting needle 12 is designed to absorb jerky accelerations introduced via the butt part 24 and has a long service life.

(37) The invention relates to a machine knitting tool 11 and in particular a machine knitting needle 12 having a shank 15 extending in the longitudinal direction L. The machine knitting tool 11 has a stitch-forming portion M directly adjacently to a front end 16 and a drive portion A directly adjacently to a rear end 17. At least in the drive portion A, an underside 25 of the shank 15 does not have any indentations or recesses and extends along a plane E. The shank 15 in the drive portion A forms at least one rib portion 30 with a rib height h1, which is at most 1.1 mm. In addition, the shank 15 in the drive portion A forms at least one support elevation 31, which extends in the height direction H beyond the rib height h1 of the at least one rib portion 30 and has an elevation height h3 at its point of maximum height.

LIST OF REFERENCE SIGNS

(38) 10 group 11 machine knitting tool 12 machine knitting needle 12a first machine knitting needle 12b second machine knitting needle 12c third machine knitting needle 12d fourth machine knitting needle 15 shank 16 front end 17 rear end 18 needle hook 19 hook interior 20 latch 24 butt part 25 underside 26 side face 27 upper side 30 rib portion 31 support elevation 32 pair 33 flank 34 furrow 38 support part 30 transition portion 40 edge 49 end part 50 chamfer I closed position II open position A drive portion b elevation basis length c group basis length d support part basis length E plane H height direction h1 rib height h2 butt part height h3 elevation height h4 support part height h5 end part height L longitudinal direction M stitch-forming portion Q transverse direction S pivot axis v rib length x support distance y length dimension of the butt part Z intermediate portion