Scroll fluid machine with decreasing inter-facing surface and arc shape end plate central portion
11204034 · 2021-12-21
Assignee
Inventors
- Hajime SATO (Tokyo, JP)
- Yohei Hotta (Tokyo, JP)
- Yoshiyuki Kimata (Tokyo, JP)
- Takuma YAMASHITA (Tokyo, JP)
Cpc classification
F04C18/0276
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0215
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C27/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0284
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C19/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0269
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
In this scroll fluid machine, a tip seal (7) that is in contact with facing end plates (5a) and that is for sealing in a fluid is provided to a tip seal groove (3d) formed on the tooth tip of a wall (3b). The tooth bottoms of the end plates (5a) have a shape in which a central section is deeper than a side section (5d3) in a width direction orthogonal to the spiral direction of a wall (5b). During operation, the protrusion amount (δ) when the tip seal (7) protrudes from the tooth tip of the wall (3b) in an inclined section and is in contact with the facing end plates is greater than the protrusion amount (δ) when the tip seal (7) protrudes from the tooth tip of the wall (3b) in a flat section and is in contact with the facing end plates.
Claims
1. A scroll fluid machine comprising: a first scroll member having a first end plate on which a spiral first wall is provided; and a second scroll member having a second end plate on which a spiral second wall is provided, the second end plate being disposed to face the first end plate and the second wall meshing with the first wall such that the second scroll member performs a revolution orbiting movement relative to the first scroll member; and an inclined portion in which an inter-facing surface distance between the first end plate and the second end plate facing each other continuously decreases from outer peripheral sides of the first wall and the second wall toward inner peripheral sides thereof, wherein at least one of the first wall and the second wall has a wall inclined portion, in which a height of the at least one of the first wall and the second wall continuously decreases from the outer peripheral side toward the inner peripheral side, to form the inclined portion, wherein at least one of the first end plate and the second end plate has an end plate inclined portion in which a tooth bottom surface facing a tooth tip of the wall inclined portion is inclined according to an inclination of the wall inclined portion, wherein the inclined portion is constituted by the wall inclined portion and the end plate inclined portion, wherein a wall flat portion whose height is not changed is provided on outermost peripheral portions and/or innermost peripheral portions of the first wall and the second wall, wherein an end plate flat portion corresponding to the wall flat portion is provided on the first end plate and the second end plate, wherein a tip seal which comes into contact with a facing end plate to perform sealing for a fluid is provided in a tip seal groove formed in a tooth tip of each of the first wall and the second wall, wherein the end plate inclined portion is configured such that a central portion is deeper than a side portion in a width direction of a tooth bottom, and wherein during an operation, a protrusion amount measured when the tip seal protrudes from the tooth tip of the wall inclined portion in the wall inclined portion and comes into contact with the facing end plate is larger than a protrusion amount measured when the tip seal protrudes from a tooth tip of the wall flat portion in the wall flat portion and comes into contact with the facing end plate, wherein a thickness of the tip seal on the first wall in a height direction of the first wall is constant in the spiral direction of the first wall, and a thickness of the tip seal on the second wall in a height direction of the second wall is constant in the spiral direction of the second wall, and wherein a depth of the tip seal groove is shallower in the wall inclined portion than in the wall flat portion.
2. The scroll fluid machine according to claim 1, wherein in a case where the wall inclined portion is closest to an adjacent wall inclined portion, a protrusion amount of the tip seal is determined based on such a depth that a tip of the tip seal abuts on a position deeper than the side portion of the end plate inclined portion.
3. A scroll fluid machine comprising: a first scroll member having a first end plate on which a spiral first wall is provided; and a second scroll member having a second end plate on which a spiral second wall is provided, the second end plate being disposed to face the first end plate and the second wall meshing with the first wall such that the second scroll member performs a revolution orbiting movement relative to the first scroll member; and an inclined portion in which an inter-facing surface distance between the first end plate and the second end plate facing each other continuously decreases from outer peripheral sides of the first wall and the second wall toward inner peripheral sides thereof, wherein at least one of the first wall and the second wall has a wall inclined portion, in which a height of the at least one of the first wall and the second wall continuously decreases from the outer peripheral side toward the inner peripheral side, to form the inclined portion, wherein at least one of the first end plate and the second end plate has an end plate inclined portion in which a tooth bottom surface facing a tooth tip of the wall inclined portion is inclined according to an inclination of the wall inclined portion, wherein the inclined portion is constituted by the wall inclined portion and the end plate inclined portion, wherein a wall flat portion whose height is not changed is provided on outermost peripheral portions and/or innermost peripheral portions of the first wall and the second wall, wherein an end plate flat portion corresponding to the wall flat portion is provided on the first end plate and the second end plate, wherein a tip seal which comes into contact with a facing end plate to perform sealing for a fluid is provided in a tip seal groove formed in a tooth tip of each of the first wall and the second wall, wherein the end plate inclined portion is configured such that a central portion is deeper than a side portion in a width direction of a tooth bottom, and wherein during an operation, a protrusion amount measured when the tip seal protrudes from the tooth tip of the wall inclined portion in the wall inclined portion and comes into contact with the facing end plate is larger than a protrusion amount measured when the tip seal protrudes from a tooth tip of the wall flat portion in the wall flat portion and comes into contact with the facing end plate, wherein a depth of the tip seal groove formed in the first wall is constant in the spiral direction of the first wall and a depth of the tip seal groove formed in the second wall is constant in the spiral direction of the second wall, and wherein a thickness of the tip seal on the first wall in a height direction of the first wall is larger in the wall inclined portion than in the wall flat portion, and/or a thickness of the tip seal on the second wall in a height direction of the second wall is larger in the wall inclined portion than in the wall flat portion.
4. The scroll fluid machine according to claim 3, wherein in a case where the wall inclined portion is closest to an adjacent wall inclined portion, a protrusion amount of the tip seal is determined based on such a depth that a tip of the tip seal abuts on a position deeper than the side portion of the end plate inclined portion.
5. A scroll fluid machine comprising: a first scroll member having a first end plate on which a spiral first wall is provided; a second scroll member having a second end plate on which a spiral second wall is provided, the second end plate being disposed to face the first end plate and the second wall meshing with the first wall such that the second scroll member performs a revolution orbiting movement relative to the first scroll member; and an inclined portion in which an inter-facing surface distance between the first end plate and the second end plate facing each other continuously decreases from outer peripheral sides of the first wall and the second wall toward inner peripheral sides thereof, wherein at least one of the first wall and the second wall has a wall inclined portion, in which a height of the at least one of the first wall and the second wall continuously decreases from the outer peripheral side toward the inner peripheral side, to form the inclined portion, wherein at least one of the first end plate and the second end plate has an end plate inclined portion in which a tooth bottom surface facing a tooth tip of the wall inclined portion is inclined according to an inclination of the wall inclined portion, wherein the inclined portion is constituted by the wall inclined portion and the end plate inclined portion, wherein a tip seal which comes into contact with the facing end plate inclined portion to perform sealing for a fluid is provided in a tip seal groove formed on each tooth tip of the first wall and the second wall corresponding to the inclined portion, wherein the end plate inclined portion is configured such that a central portion is deeper than a side portion in a width direction of a tooth bottom, and wherein during an operation, a protrusion amount measured when the tip seal protrudes from the tooth tip of the wall inclined portion and comes into contact with the facing end plate is smallest when the wall inclined portion is closest to an adjacent wall inclined portion, wherein in a case where the wall inclined portion is closest to the adjacent wall inclined portion, a protrusion amount of the tip seal is determined based on such a depth that a tip of the tip seal abuts on a position deeper than the side portion of the end plate inclined portion, and a back clearance between a bottom portion of the tip seal groove and a back surface of the tip seal is adjusted using a depth of the tip seal groove and/or a thickness of the tip seal such that an increase in the back clearance is suppressed.
6. A scroll fluid machine comprising: a first scroll member having a first end plate on which a spiral first wall is provided; and a second scroll member having a second end plate on which a spiral second wall is provided, the second end plate being disposed to face the first end plate and the second wall meshing with the first wall such that the second scroll member performs a revolution orbiting movement relative to the first scroll member; and an inclined portion in which an inter-facing surface distance between the first end plate and the second end plate facing each other continuously decreases from outer peripheral sides of the first wall and the second wall toward inner peripheral sides thereof, wherein at least one of the first wall and the second wall has a wall inclined portion, in which a height of the at least one of the first wall and the second wall continuously decreases from the outer peripheral side toward the inner peripheral side, to form the inclined portion, wherein at least one of the first end plate and the second end plate has an end plate inclined portion in which a tooth bottom surface facing a tooth tip of the wall inclined portion is inclined according to an inclination of the wall inclined portion, wherein the inclined portion is constituted by the wall inclined portion and the end plate inclined portion, wherein a tip seal which comes into contact with the facing end plate inclined portion to perform sealing for a fluid is provided in a tip seal groove formed on each tooth tip of the first wall and the second wall corresponding to the inclined portion, and wherein a tooth bottom of the end plate inclined portion is formed in an arc shape in which a central portion is deeper than a side portion in a width direction of a tooth bottom and which is recessed from the side portion and is convex downward.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(19) Hereinafter, an embodiment according to the present invention will be described with reference to the drawings.
(20) In
(21) Each of the fixed scroll 3 and the orbiting scroll 5 is a metal compression mechanism which is formed of an aluminum alloy or steel, and is accommodated in a housing (not shown). The fixed scroll 3 and the orbiting scroll 5 suck a fluid, which is introduced into the housing, from an outer peripheral side, and discharge the compressed fluid from a discharge port 3c positioned at a center of the fixed scroll 3 to the outside.
(22) The fixed scroll 3 is fixed to the housing, and as shown in
(23) The fixed scroll 3 and the orbiting scroll 5 are assembled to each other such that centers thereof are separated from each other by an orbiting radius ρ, the walls 3b and 5b mesh with each other with phases deviated from each other by 180°, and a slight clearance (tip clearance) in a height direction is provided in the room temperature between tooth tips and tooth bottoms of the walls 3b and 5b of both scrolls. Accordingly, a plurality pairs of compression chambers which are formed to be surrounded by the end plates 3a and 5a and the walls 3b and 5b are symmetrically formed about a scroll center between both scrolls 3 and 5. The orbiting scroll 5 performs a revolution orbiting movement around the fixed scroll 3 by a rotation prevention mechanism such as an Oldham ring (not shown).
(24) As shown in
(25) As shown in
(26) In addition, the meaning of the continuity in the inclined portion in the present embodiment is not limited to a smoothly connected inclination but also includes an inclined portion in which small step portions inevitably generated during processing are connected to each other in a stepwise fashion and the inclined portion is continuously inclined as a whole. However, the inclined portion does not include a large step portion such as a so-called stepped scroll.
(27) Coating is applied to the wall inclined portions 3b1 and 5b1 and/or the end plate inclined portions 3a1 and 5a1. For example, the coating includes manganese phosphate processing, nickel phosphorus plating, or the like.
(28) As shown in
(29) Similarly, in the tooth bottom of the end plate 5a of the orbiting scroll 5, end plate flat portions 5a2 and 5a3 each having a constant height are provided. Each of the end plate flat portions 5a2 and 5a3 is provided over a region of 180° around the center of the orbiting scroll 5. End plate inclined connection portions 5a4 and 5a5 which become curved portions are respectively provided at positions at which the end plate flat portions 5a2 and 5a3 and the end plate inclined portion 5a1 are connected to each other.
(30) As shown by hatching in
(31)
φ=tan.sup.−1(h/D1) (1)
In this way, the inclination φ of the inclined portion is constant in a circumferential direction in which each of the spiral walls 3b and 5b extends.
(32)
(33) As shown in
(34) If both the scrolls 3 and 5 perform the revolution orbiting movement relative to each other, the positions of the tooth tip and the tooth bottom are relatively deviated by an orbiting diameter (orbiting radius ρ×2). In the inclined portion, the tip clearance between the tooth tip and the tooth bottom is changed due to the positional deviation between the tooth tip and the tooth bottom. For example, in
(35)
(36) The state shown in
(37) The tooth bottom of the end plate 5a facing the wall 3b has an arc shape in which a central portion in the width direction is formed deeper than both side portions 5d3. The arc shape is a radius R, which will be described later. Accordingly, the cross section of the tooth bottom of the end plate 5a is formed in a shape of a turtle. A horizontal cross section of the tooth bottom of the end plate 5a formed in the shape of a turtle is formed over the entire end plate inclined portion 5a1.
(38) As shown in
Δh=(Tg/2)×tanφ (2)
(39) The shape of the tooth bottom shown in
(40) As shown in
(41) As shown in
(42) [Setting of Protrusion Amount δ]
(43) Next, as shown in
(44) The protrusion amount δ is as follows.
δ=[R.sup.2−{De/2−(Tr/2−W/2)}.sup.2].sup.1/2−(R−Δh) (3)
(45) A depth of the tip seal groove 3d can be reduced by an amount corresponding to the projection amount δ expressed by the above Expression. Specifically, compared to the tip seal groove 3d of the tooth tip facing the end plate flat portions 5a2 and 5a3 as shown in
(46) The above-described scroll compressor 1 is operated as follows. The orbiting scroll 5 performs the revolution orbiting movement around the fixed scroll 3 by a drive source such as an electric motor (not shown). Accordingly, the fluid is sucked from the outer peripheral sides of the respective scrolls 3 and 5, and the fluid is taken into the compression chambers surrounded by the respective walls 3b and 5b and the respective end plates 3a and 5a. The fluid in the compression chambers is sequentially compressed while being moved from the outer peripheral side toward the inner peripheral side, and finally, the compressed fluid is discharged from a discharge port 3c formed in the fixed scroll 3. When the fluid is compressed, the fluid is compressed in the height directions of the walls 3b and 5b in the inclined portions formed by the end plate inclined portions 3a1 and 5a1 and the wall inclined portions 3b1 and 5b1, and thus, the fluid is three-dimensionally compressed.
(47) According to the present embodiment, the following operational effects are exerted. If each of the end plate inclined portions 3a1 and 5a1 has the shape in which the central part is deeper than the side portion in the width direction, the tip of the tip seal 7 protrudes from the tip seal groove 3d by an amount which is deeper than the side portion (refer to
(48) The projection amount δ of the tip seal 7 is set to be smallest in the case where the wall inclined portions 3b1 and 5b1 are closest to the adjacent wall inclined portions (the state shown in
(49) In the case where the wall inclined portions 3b1 and 5b1 are closest to each other, if the protrusion amount δ of the tip seal 7 is set as in the above Expression (3) based on a depth (refer to
(50) In addition, in the present embodiment, in the present embodiment, the back clearance is adjusted by the depth of the tip seal groove 3d. However, the back clearance may be adjusted by the height Hc (refer to
(51) Moreover, in the present embodiment, although the end plate inclined portions 3a1 and 5a1 and the wall inclined portions 3b1 and 5b1 are provided on both the scrolls 3 and 5. However, they may be provided in any one of the scrolls 3 and 5. Specifically, as shown in
(52) In the present embodiment, the wall flat portions 3b2, 3b3, 5b2, and 5b3 and the end plate flat portions 3a2, 3a3, 5a2, and 5a3 are provided. However, the flat portions on the inner peripheral side and/or the outer peripheral side may be omitted, and the inclined portion may be provided so as to extend to the entire walls 3b and 5b.
(53) In the present embodiment, the scroll compressor is described. However, the present invention can be applied to a scroll expander which is used as an expander.
REFERENCE SIGNS LIST
(54) 1: scroll compressor (scroll fluid machine) 3: fixed scroll (first scroll member) 3a: end plate (first end plate) 3a1: end plate inclined portion 3a2: end plate flat portion 3a3: end plate flat portion 3a4: end plate inclined connection portion 3a5: end plate inclined connection portion 3b: wall (first wall) 3b1: wall inclined portion 3b2: wall flat portion 3b3: wall flat portion 3b4: wall inclined connection portion 3b5: wall inclined connection portion 3c: discharge port 3d: tip seal groove 5: orbiting scroll (second scroll member) 5a: end plate (second end plate) 5a1: end plate inclined portion 5a2: end plate flat portion 5a3: end plate flat portion 5a4: end plate inclined connection portion 5a5: end plate inclined connection portion 5b: wall (second wall) 5b1: wall inclined portion 5b2: wall flat portion 5b3: wall flat portion 5b4: wall inclined connection portion 5b5: wall inclined connection portion 7: tip seal 7a: tip surface 10: end mill Ct: contour line D1: division position (of tip seal) De: end mill diameter Hc: height of tip seal L: inter-facing surface distance T: tip clearance Tg: width of tooth bottom Tr: thickness of wall W: tip seal groove width δ: protrusion amount (of tip seal) φ: inclination Δh: depression amount