Abstract
A double-layer container comprises an inner container made of plastic and having a bottom, and a cylindrical outer layer made of paper. The outer layer is sleeved outside the inner container, a locking structure is provided between the outer layer and the inner container to snap the outer layer on an outer peripheral surface of the inner container, and the outer layer is provided with a tear tab capable of tearing and destroying the outer layer. The double-layer container reinforces the strength of the inner container and the outer layer in a radial direction through an annular groove and an annular protrusion respectively, so that the overall strength is high, and quick recycle is realized through the tear tab provided on the outer layer.
Claims
1. A double-layer container, comprising: an inner container made of plastic and having a bottom; an outer layer made of paper and in a shape of a cylinder, sleeved outside the inner container; and a locking structure provided between the outer layer and the inner container to snap the outer layer on an outer peripheral surface of the inner container, the locking structure located at a lower portion or below a middle portion of the inner container; wherein the locking structure either comprises an annular groove formed on the outer peripheral surface of the inner container and recessed in a radial direction of the inner container, and an annular protrusion formed on an inner peripheral surface of the outer layer in a rolled up manner, or comprises an annular protrusion formed on the outer peripheral surface of the inner container, and an annular groove formed on the inner peripheral surface of the outer layer and recessed in a radial direction of the outer layer and in a rolled up manner, the annular protrusion is embedded in the annular groove; wherein the outer layer is provided with a tear tab capable of tearing and destroying the outer layer, the tear tab and the outer layer are an integrated structure; and wherein a mouth of the inner container has an annular flange bending outward from an outer wall of the inner container, and a portion of the tear tab adjacent to the cup opening is abutted on the annular flange of the inner container.
2. The double-layer container as claimed in claim 1, wherein the annular protrusion is formed by rolling up, and a cross-sectional width of the annular protrusion is greater than a depth of the annular groove, so that a gap is between the outer peripheral surface of the inner container and the inner peripheral surface of the outer layer.
3. The double-layer container as claimed in claim 1, wherein a groove cross-sectional shape of the annular groove is arcuate, square, or circular, and a protrusion cross-sectional shape of the annular protrusion is circular or oval.
4. The double-layer container as claimed in claim 1, wherein the outer layer does not have a bottom, and the annular flange and the bottom of the inner container are exposed outside the outer layer, the tear tab is located at an edge of a lip of the outer layer and extends outside the lip of the outer layer, and the tear tab is bent toward an outer wall of the outer layer.
5. The double-layer container as claimed in claim 4, wherein a part of the tear tab connected to the lip of the outer layer is an initiation portion, tear lines starting from the initiation portion are disposed on a body of the outer layer, and each of the tear lines is formed by serial dents reducing a thickness of the body of the outer layer.
6. The double-layer container as claimed in claim 5, wherein an end of each of the tear lines at the initiation portion is a segment of dent, and the dent extends to the lip of the outer layer.
7. The double-layer container as claimed in claim 5, wherein an end of each of the tear lines at the initiation portion is a segment of dent, and the segment of dent is kept at a distance away from the lip of the outer layer.
8. The double-layer container as claimed in claim 4, wherein the annular flange is formed by rolling up the mouth of the inner container outward, and the tear tab bends outward and clings to the outer wall of the outer layer.
9. The double-layer container as claimed in claim 4, wherein the annular flange is formed by folding the mouth of the inner container outwardly into a flat shape, or the annular flange is formed by folding the mouth of the inner container outwardly twice to form an L-shaped cross section, and a curled portion formed by bending the tear tab outwardly abuts on the annular flange.
10. A double-layer container, comprising: an inner container made of plastic and having a bottom; an outer layer made of paper and in a shape of a cylinder, sleeved outside the inner container; and a locking structure provided between the outer layer and the inner container to snap the outer layer on an outer peripheral surface of the inner container, the locking structure located at a lower portion or below a middle portion of the inner container; wherein the locking structure either comprises an annular protrusion formed on the outer peripheral surface of the inner container, and an annular groove formed on an inner peripheral surface of the outer layer and recessed in a radial direction of the outer layer and in a rolled up manner, or comprises an annular protrusion formed on the outer peripheral surface of the inner container, and an annular groove formed on the inner peripheral surface of the outer layer and recessed in a radial direction of the outer layer and in a rolled up manner, the annular protrusion is embedded in the annular groove; wherein the outer layer is provided with a tear tab capable of tearing and destroying the outer layer, the tear tab and the outer layer are an integrated structure; and wherein a mouth of the inner container has an annular flange bending outward from an outer wall of the inner container, and a portion of the tear tab adjacent to the cup opening is abutted on the annular flange of the inner container.
11. The double-layer container as claimed in claim 10, wherein a cross-sectional width of the annular protrusion is greater than a depth of the annular groove, so that a gap is between the outer peripheral surface of the inner container and the inner peripheral surface of the outer layer.
12. The double-layer container as claimed in claim 10, wherein a groove cross-sectional shape of the annular groove is arcuate, square, or circular, and a protrusion cross-sectional shape of the annular protrusion is circular or oval.
13. The double-layer container as claimed in claim 10, wherein the outer layer does not have a bottom, and the annular flange and the bottom of the inner container are exposed outside the outer layer, the tear tab is located at an edge of a lip of the outer layer and extends outside the lip of the outer layer, and the tear tab is bent toward an outer wall of the outer layer.
14. The double-layer container as claimed in claim 13, wherein a part of the tear tab connected to the lip of the outer layer is an initiation portion, tear lines starting from the initiation portion are disposed on a body of the outer layer, and each of the tear lines is formed by serial dents reducing a thickness of the body of the outer layer.
15. The double-layer container as claimed in claim 14, wherein an end of each of the tear lines at the initiation portion is a segment of dent, and the dent extends to the lip of the outer layer.
16. The double-layer container as claimed in claim 14, wherein an end of each of the tear lines at the initiation portion is a segment of dent, and the segment of dent is kept at a distance away from the lip of the outer layer.
17. The double-layer container as claimed in claim 13, wherein the annular flange is formed by rolling up the mouth of the inner container outward, and the tear tab bends outward and clings to the outer wall of the outer layer.
18. The double-layer container as claimed in claim 13, wherein the annular flange is formed by folding the mouth of the inner container outwardly into a flat shape, or the annular flange is formed by folding the mouth of the inner container outwardly twice to form an L-shaped cross section, and a curled portion formed by bending the tear tab outwardly abuts on the annular flange.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) FIGS. 1-4 are schematic diagrams of different tear structures of one embodiment of a double-layer container;
(2) FIG. 5 is a cross-sectional view of one embodiment of the double-layer container;
(3) FIG. 6 is an enlarged view of portion A in FIG. 5 before and after thermal expansion;
(4) FIG. 7 is an enlarged structural view of the locking situation of one embodiment of an annular protrusion before and after thermal expansion;
(5) FIGS. 8 and 9 are positional relationship diagrams of one embodiment of tear lines and a tear tab;
(6) FIGS. 10 and 11 are cross-sectional views of different annular flanges in a fourth embodiment;
(7) FIG. 12 is a cross-sectional view of the double-layered container according to a second embodiment;
(8) FIG. 13 is a cross-sectional view of the double-layered container according to a third embodiment; and
(9) FIGS. 14 and 15 are cross-sectional views of the double-layer container according to a fifth embodiment.
DETAILED DESCRIPTION OF THE INVENTION
(10) The technical solutions of the present invention are further described below with reference to the specific embodiments of the present invention in conjunction with the accompanied drawings, but the present invention is not limited to the embodiments.
Embodiment 1
(11) As shown in FIG. 1, one embodiment of a double-layer container is a cup-shaped container, which has a circular platform shape, and includes an inner container 1 made of plastic and with a bottom, and an outer layer 2 made of paper. The outer layer 2 is sleeved outside the inner container 1, a mouth of the inner container 1 has an annular flange 11 bending outward from an outer wall of the inner container 1. The outer layer 2 does not have a bottom, and the annular flange 11 and the bottom of the inner container 1 are both located outside the outer layer 2. A locking structure is provided between the outer layer 2 and the inner container 1 to snap the outer layer 2 on an outer peripheral surface of the inner container 1. A tear tab 4 is provided on the outer layer 2 to tear and destroy the outer layer 2, and tear lines 5 are disposed on a body of the outer layer 2 and below the tear tab 4 to facilitate destroying the outer layer 2. The glue-free locking structure is capable of locking the outer layer 2 on the inner container 1, so that the outer layer 2 is firmly connected on the inner container 1, and, thus, not easy to separate from the inner container 1. For recycling after the double-layer container is used, through the tear tab 4 disposed on the outer layer 2, the outer layer 2 can be easily destroyed and torn off, so that the outer layer 2 can be easily separated from the inner container 1, thereby retrieving the plastic inner container 1 without glue impurities, and realizing rapid recycle.
(12) One embodiment of the tear tab 4 can have a variety of structures. As shown in FIG. 2, two sets of the tear tabs 4 and two sets of the tear lines 5 are disposed on the outer layer 2 of the double-layer container to facilitate destroying the outer layer 2. As shown in FIG. 3, the tear tab 4 is disposed on the body of the outer layer 2 and the tear lines 5 are disposed horizontally on an outer wall of the outer layer 2. As shown in FIG. 4, a portion of the body of the outer layer 2 is used as the tear tab 4, that is, a portion of the body of the outer layer 2 where the tear lines 5 form right-angle bends and the like, can be easily poked and pinched by fingers and used as the tear tab 4.
(13) As shown in FIG. 5, one embodiment of the locking structure is located at a lower portion or below a middle portion of the double-layer container, and includes an annular groove 6 and an annular protrusion 7. The annular groove 6 is recessed along a radial direction of the inner container 1 to form on the outer peripheral surface of the inner container 1, and has upper and lower groove walls 12, which are directly formed when the inner container 1 is press-molded, and a cross-sectional shape of the annular groove 6 is arcuate. The annular protrusion 7 is formed on an inner peripheral surface of the outer layer 2 by rolling up, that is, the annular protrusion 7 is formed by rolling up a lower portion of the outer layer 2 inward toward the inner peripheral surface. Depending on different technics, the annular protrusion 7 can be rolled up into a circular shape or an oval shape. The annular protrusion 7 is embedded in the annular groove 6, and a width of the annular protrusion 7 is larger than a depth of the annular groove 6 so that a gap 8 is between the outer wall of the inner container 1 and an inner wall of the outer layer 2. In order to ensure that the locking structure is sufficiently provided with the gap 8, a portion of the inner container 1 near the bottom is contracted inwardly, so that the gap 8 is increased. Adjustment is made through the annular protrusion 7 formed by rolling up. When the gap 8 needs to be enlarged, an outer diameter of the annular protrusion 7 can be increased accordingly. In actual production, adjustment of the gap 8 becomes easier for different environments of usage.
(14) As shown in FIG. 6, due to error of fitting size during the initial sleeving assembly of one embodiment of the locking structure, the annular protrusion 7 cannot be completely snapped in the annular groove 6. On the left side of FIG. 6, a groove width of the annular groove 6 is larger than a width of the annular protrusion 7 so that the fit of the annular protrusion 7 and the annular groove 6 is a clearance fit. This clearance fit will cause the outer layer 2 to move. But when the inner container 1 is filled with a high-temperature drink, since the thermal expansion coefficients of plastic and paper are different, the thermal expansion of paper is almost not required to be considered, and the thin plastic annular groove 6 will generate a small amount of thermal expansion. Furthermore, with a full cup of hot drink that deforms the plastic thin wall to form the optimal state shown on the right side of FIG. 6, the annular groove 6 is completely wrapped, attached and clamped tightly on the annular protrusion 7. After multiple sampling tests and observations, the upper and lower groove walls 12 are certainly capable of clamping and locking, which reduces the occurrence of movement. There are many reasons why it cannot be completely wrapped, which may due to combined effects of temperature and plastic materials, etc.
(15) As shown in FIG. 7, on the left side of FIG. 7, a width of one embodiment of the annular protrusion 7 is greater than a groove width of the annular groove 6. In this way, the annular protrusion 7 is only partially embedded in the annular groove 6. This structure is not very stable and it is easy for the inner container 1 to detach from the outer layer 2. When the inner container 1 is filled with a high-temperature drink, since the thermal expansion coefficients of plastic and paper are different, the thermal expansion of paper is almost not required to be considered, and the thin plastic annular groove 6 will generate a small amount of thermal expansion to deform the plastic thin wall to form the optimal state shown on the right side of FIG. 7. The annular protrusion 7 is completely embedded in the annular groove 6. After multiple sampling tests and observations, the upper and lower walls 12 are certainly capable of having more contact surfaces to contact with and clamp the annular protrusion 7 and to reduce the situation where the outer layer 2 is detached from the inner container 1.
(16) In the case of not using one embodiment of the double-layer container and the double-layer container being used to hold a cold drink, the tear tab 4 can be fully utilized so that the tear tab 4 is capable of tearing and destroying the outer layer 2, and at the same time capable of reinforcing the glue-free fixed connection between the outer layer 2 and the inner container 1, thereby increasing the strength of the double-layer container. As shown in FIG. 5, the tear tab 4 is located at an edge of a lip of the outer layer 2 and extends outside the lip of the outer layer 2, the annular flange 11 is formed by rolling up the mouth of the inner container 1 outward, the tear tab 4 bends outward and clings to the outer wall of the outer layer 2, and a portion of the tear tab 4 adjacent to t the lip of the outer layer 2 is abutted on the annular flange 11 of the inner container 1. Such a structure makes a tight fit between the lip of the outer layer 2 and the annular flange 11, so that the outer layer 2 is fixed at an upper portion and at the lower portion.
(17) As shown in FIG. 1, a part of one embodiment of the tear tab 4 connected to the lip of the outer layer 2 is an initiation portion, the tear lines 5 starting from the initiation portion are disposed on the body of the outer layer 2, and each of the tear lines 5 is formed by serial dents reducing a thickness of the body of the outer layer 2. The outer layer 2 is more easily destroyed by the cooperation of the tear lines 5 and the tear tab 4. As shown in an expanded view of the outer layer 2 shown in FIG. 8, an end of the tear line 5 at the initiation portion is a segment of dent, and the dent extends to the lip of the outer layer 2, and another end of the tear line 5 extends vertically downward. In this way, when the tear tab 4 is pulled out, the outer layer 2 can be easily torn off along the tear lines 5 by an inertial force cooperating with the segment of dent.
Embodiment 2
(18) The second embodiment is basically the same as the first embodiment, the difference lies in the locking structure. As shown in FIG. 12, the second embodiment includes the annular protrusion 7 formed on the outer peripheral surface of the inner container 1, and the annular groove 6, containing the upper and lower groove walls 12, formed on the inner peripheral surface of the outer layer 2. The annular protrusion 7 is embedded in the annular groove 6. The annular protrusion 7 on the inner container 1 is formed by protruding from inside to outside, and the annular groove 6 is formed by bending the lower portion of the outer layer 2. To combine FIG. 12 with what is shown in FIG. 8, the specific process is to first fold a fan-shaped cardboard of the outer layer 2 along a fold line 13 at the lower portion of the outer layer 2 and adhere to the inner wall of the outer layer 2, the folded portion is folded along a fold line 14 in a radial direction to form the two outwardly protruding upper and lower groove walls 12, and then bond the fan-shaped cardboard to form the tapered outer layer 2. Thereby, the inner container 1 is reinforced in the radial direction through the annular protrusion 7 on the plastic inner container 1, the annular groove 6 formed on the outer layer 2 is formed by the two protruding upper and lower groove walls 12, and the strength of the outer layer 2 is enhanced in a radial direction. Furthermore, the inner container 1 also generates a small amount of thermal expansion, and, based on the annular protrusion 7 being embedded in the annular groove 6, the annular protrusion 7 is expanded and tightly locked by the upper and lower groove walls 12 of the annular groove 6 with even less thermal expansion, so that the overall strength of the outer layer 2 and the inner container 1 in the radial direction is reinforced.
Embodiment 3
(19) The third embodiment is basically the same as the second embodiment, the difference lies in the upper and lower groove walls 12 of the annular groove 6. As shown in FIG. 13 and FIG. 9, the specific process is to first fold a fan-shaped cardboard of the outer layer 2 along the fold line 13 at the lower portion of the outer layer 2 and adhere to the inner wall of the outer layer 2, the folded portion is folded along the fold line 14 in a radial direction to form the outwardly protruding upper groove wall 12, and then bond the fan-shaped cardboard to form the tapered outer layer 2. The double-layer cardboard at the fold line 13 is rolled up to form the lower groove wall 12, that is, the lower groove wall 12 is formed by rolling up the double-layer cardboard. Such a structure is capable of further reinforcing the structural strength of the outer layer 2 in the radial direction.
Embodiment 4
(20) The fourth embodiment is basically the same as the first embodiment. The difference is that the tear tab 4 is bent outwardly to deform and generate an elastic force to act on the outer layer 2, so that the lower portion of the outer layer 2 has a pre-tension force through the locking structure of the annular groove 6 to avoid movements. As shown in FIG. 9, the expanded state of the outer layer 2 is cut according to FIG. 9, and then when the outer layer 2 is formed by rolling up and bonding, the tear tab 4 and the outer layer 2 are an integrated structure, such the tear tab 4 is capable of maintaining better elastic deformation when bending outward. As shown in FIG. 10, the annular flange 11 is formed by folding the inner container 1 outwardly into a flat shape, or as shown in FIG. 11, the annular flange 11 is formed by folding the mouth of the inner container 1 outwardly twice to form an L-shaped cross section, and a curled portion formed by bending the tear tab 4 outwardly abuts on the annular flange 11. An end of the tear line 5 of this structure at the initiation portion is the segment of dent, and the segment of dent is kept at a distance away from the lip of the outer layer 2 to increase the strength of the cup opening, so that the tear tab 4 can have the optimal elastic effect.
Embodiment 5
(21) As shown in FIG. 14, the double-layer container comprises the inner container 1 made of plastic and having the bottom, and the outer layer 2 made of plastic, the outer layer 2 is sleeved outside the inner container 1, and the locking structure is provided between the outer layer 2 and the inner container 1, the locking structure is capable of snapping the outer layer 2 on the outer peripheral surface of the inner container 1. The plastic used for the outer layer 2 is a thin plastic plate with a thickness of 0.5 mm-2 mm. This thin plastic plate is rolled up and folded to form the outer layer 2. The locking structure is the same as the locking structure of the first embodiment. The locking structure is located at the lower portion or below the middle portion of the double-layer container, and includes the annular groove 6 and the annular protrusion 7. The annular groove 6 is recessed along the radial direction of the inner container 1 to form on the outer peripheral surface of the inner container 1, and has the upper and lower groove walls 12, which are directly formed when the inner container 1 is press-molded, and the cross-sectional shape of the annular groove 6 is arcuate. The annular protrusion 7 is formed on the inner peripheral surface of the outer layer 2, that is, the annular protrusion 7 is formed by rolling up the lower portion of the outer layer 2 inward toward the inner peripheral surface. Depending on different technics, the annular protrusion 7 can be rolled up into a circular shape or an oval shape. The annular protrusion 7 is embedded in the annular groove 6, and a width of the annular protrusion 7 is larger than a depth of the annular groove 6 so that the gap 8 is between the outer wall of the inner container 1 and the inner wall of the outer layer 2. Alternatively, the locking structure is the same as that in the second embodiment. As shown in FIG. 15, the locking structure includes the annular protrusion 7 formed on the outer peripheral surface of the inner container 1, and the annular groove 6 with the upper and lower walls 12 and formed on the inner peripheral surface of the outer layer 2. The annular protrusion 7 is embedded in the annular groove 6. The annular protrusion 7 on the inner container 1 is formed by protruding from inside to outside, and the annular groove 6 is formed by bending the lower portion of the outer layer 2.
(22) The specific embodiments described herein are merely illustrative of the spirit of the present invention. Technical personnel skilled in the art to which the present invention pertains can make various modifications or additions to the specific embodiments described or replace them in a similar manner, without departing from the spirit of the present invention or beyond the scope defined by the appended claims.
LIST OF REFERENCED PARTS
(23) 1 inner container 11 annular flange 12 upper and lower groove walls 2 outer layer 4 tear tab 5 tear line 6 annular groove 7 annular protrusion 8 gap
