ROBOT TO PICK UP AND TRANSPORT OBJECTS, CORRESPONDING USE AND METHOD
20210387806 · 2021-12-16
Assignee
Inventors
Cpc classification
B65G1/1375
PERFORMING OPERATIONS; TRANSPORTING
B66F9/149
PERFORMING OPERATIONS; TRANSPORTING
B66F9/147
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G1/137
PERFORMING OPERATIONS; TRANSPORTING
B66F9/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a robot (2) configured to pick up and transport items; wherein the robot (2) comprises a pick up unit (10), wherein the pick up unit (10) comprises a pick up device (110) configured to pick up and release items, wherein the robot (2) is configured to move the pick up device (110) along a first direction, rotate the pick up device (110) around a first axis, and extend and retract the pick up device (110) along a second direction different from the first direction; wherein the robot (2) further comprises a shelf unit (8) configured to temporarily store items, wherein the shelf unit (8) comprises a rotatable portion (80) and a support structure (84), wherein the rotatable portion (80) is rotatable with respect to the support structure (84). The present invention also relates to a use of the robot and to a corresponding method.
Claims
1-15. (canceled)
16. A robot (2) configured to pick up and transport items; wherein the robot (2) comprises a pick up unit (10), wherein the pick up unit (10) comprises a pick up device (110) configured to pick up and release items, wherein the robot (2) is configured to move the pick up device (110) along a first direction, rotate the pick up device (110) around a first axis, and extend and retract the pick up device (110) along a second direction different from the first direction; wherein the robot (2) further comprises a shelf unit (8) configured to temporarily store items, wherein the shelf unit (8) comprises a rotatable portion (80) and a support structure (84), wherein the rotatable portion (80) is rotatable with respect to the support structure (84); wherein the rotatable portion (80) comprises a plurality of case boards (82) for supporting the items; characterized in that the support structure (84) comprises a shelf housing that houses the case boards (82).
17. The robot (2) according to claim 16, wherein the rotatable portion (80) of the shelf unit (8) is rotatable around a shelf unit rotation axis that is parallel to the first axis.
18. The robot (2) according to claim 16, wherein the support structure (84) comprises a top support structure (846) located above the rotatable portion (80).
19. The robot (2) according to claim 18, wherein the support structure (84) further comprises a bottom support structure (842), wherein the rotatable portion (80) is located above the bottom support structure (842), and support bars (844) connecting the top support structure (846) and the bottom support structure (842).
20. The robot (2) according to claim 16, wherein the rotatable portion (80) is rotatable with respect to the support structure (84) by at least 10°, preferably at least 20°, further preferably at least 30°; and wherein the rotatable portion (80) is rotatable with respect to the support structure (84) by not more than 100°, preferably by not more than 70°, further preferably by not more than 40°; and wherein the robot (2) comprises a rotation delimiter for delimiting the rotation of the rotatable portion.
21. The robot (2) according to claim 16, wherein the robot (2) comprises at least one bar (102), and preferably a plurality of bars (102), such as two bars (102), disposed along the first direction, and wherein the pick up device (110) is movable along the at least one bar (102); wherein the at least one bar (102) is telescopable between a retracted and an extended configuration.
22. The robot (2) according to claim 16, wherein the pick up unit (10) further comprises a pick up unit housing (120) that houses the pick up device (110).
23. A method to pick up and transport items, the method using a robot (2) configured to pick up and transport items; wherein the robot (2) comprises a pick up unit (10), wherein the pick up unit (10) comprises a pick up device (110) configured to pick up and release items, wherein the robot (2) is configured to move the pick up device (110) along a first direction, rotate the pick up device (110) around a first axis, and extend and retract the pick up device (110) along a second direction different from the first direction; wherein the robot (2) further comprises a shelf unit (8) configured to temporarily store items, wherein the shelf unit (8) comprises a rotatable portion (80) and a support structure (84), wherein the rotatable portion (80) is rotatable with respect to the support structure (84); wherein the rotatable portion (80) of the shelf unit (8) is rotatable around a shelf unit rotation axis that is parallel to the first axis, wherein the connection between the first axis and the shelf unit rotation axis defines a connection line; wherein the rotatable portion (80) comprises a plurality of case boards (82) for supporting the items; the method comprising the robot (2) travelling to a first shelf; the robot (2) picking up a first item by means of the pick up unit (10); the robot (2) transferring the first item to the shelf unit (8) after the robot (2) picking up the first item; the robot (2) picking up a second item by means of the pick up unit (10); and the robot (2) transferring the second item to the shelf unit (8) after the robot (2) picking up the second item; wherein in the step of the robot (2) transferring the first item to the shelf unit (8), the first item is placed on a case board (82), and in the step of the robot transferring the second item to the shelf unit (8), the second item is placed on said case board (82), while the first item is located on said shelf board (82) wherein in the step of the robot (2) transferring the first item to the shelf unit (8), the pick up device (110) assumes a first pick up device angle configuration with respect to the connection line and the rotatable portion (80) assumes a first shelf angle configuration with respect to the connection line, and in the step of the robot (2) transferring the second item to the shelf unit (8), the pick up device (110) assumes a second pick up device angle configuration with respect to the connection line and the rotatable portion (80) assumes a second shelf angle configuration with respect to the connection line, wherein the second pick up device angle configuration differs from the first pick up device angle configuration by a pick up device difference angle, the second shelf angle configuration differs from the first shelf angle configuration by a shelf difference angle, and wherein the pick up device difference angle equals the shelf difference angle.
24. The method according to claim 23, wherein the method comprises the pick up device (110) being rotated around the first axis after the robot (2) picking up the first item and before the robot (2) transferring the first item to the shelf unit (8).
25. The method according to claim 23, wherein the robot (2) comprises the features of claim 17 and wherein the connection between the first axis and the shelf unit rotation axis defines a connection line; wherein in the step of the robot (2) transferring the first item to the shelf unit (8), the pick up device (110) extends along the second direction, wherein, in this step, the second direction is different from the connection line by a rotation angle, and further wherein in the step of the robot (2) transferring the first item to the shelf unit (8), the rotatable portion (80) of the shelf unit (8) is rotated from a rest position of the rotatable portion (80) by the rotation angle.
26. The method according to claim 25, wherein the first item and the second item are regularly shaped objects and wherein the second item is placed on said case board (82) parallel to the first item.
27. The method according to claim 24, wherein the method further comprises the robot (2) picking up a third item by means of the pick up unit (10); and the robot (2) transferring the third item to the shelf unit (8) after the robot (2) picking up the second item; wherein in the step of the robot transferring the third item to the shelf unit (8), the third item is placed on said case board (82), while the first item and the second item are located on said shelf board (82).
28. The method according to claim 27, wherein the third item is a regularly shaped object and wherein the third item is placed on said case board (82) parallel to the first item and to the second item.
Description
[0120] Embodiments of the present invention will now be described with reference to the accompanying drawings, which are intended to exemplify, but not to limit, the scope of the present invention.
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[0133] The robot 2 may comprise an energy storage unit (such as a battery unit), a drive unit 6, as well as one or more wheels 46.
[0134] The robot 2 may be configured to pick up and transport objects or items. In general terms, the robot 2 may comprise different units. In particular, the robot 2 may comprise a pick up unit 10 and a shelf unit 8. The pick up unit 10 is configured to pick up items and the shelf unit 8 may be configured to intermediately store items. That is, the robot 2 may pick up an item by means of the pick up unit 10 and may store the item in shelf unit 8, which shelf unit 8 may therefore also be referred to as intermediate storage unit. In particular, the shelf unit 8 may comprise a plurality of case boards 82 positioned in different vertical positions. Whenever reference herein is made to terms like vertical and horizontal (or top and bottom), these terms are understood in an in-use configuration, where the robot 2 is in its intended configuration having its, e.g., wheels contacting the ground.
[0135] The pick up unit 10 is configured to pick up items. Further details of an exemplary pick up unit 10 are depicted in
[0136] The pick up unit 10 may also comprise a housing 120. This housing is only partially depicted in
[0137] Again with primary reference to
[0138] As regards the rotation around a vertical axis, the pick up unit 10 comprises a pick up unit support plate 124, which is rotatable with respect to a base plate 4 of the robot 2. The at least one bar 102 is supported by the pick up unit support plate 124. Thus, rotation of the pick up unit support plate 124 also leads to rotation of the pick up device 110. By means of such a mechanism, the pick up device 110 may be rotatable with respect to a vertical axis.
[0139] Further details of the pick up device 110 will now be described with reference to
[0140] It will be understood that the pick up device 110 may be used in a similar way to pick up objects from the shelf unit 8 of the robot 2. Furthermore, it will also be understood that the objects may be placed from the pick up device 110 to the shelf unit 8 of the robot 2 (or to an external shelf) by an essentially correspondingly reversed method.
[0141] Further features of the robot 2, and particularly the pick up unit 10 and the exact pick up mechanism are also described in EP16151220, filed 14, Jan. 2016, which is incorporated herein by reference in its entirety.
[0142] By the described features, it is possible that the robot 2 travels to an external shelf unit, and picks up an object 1002. To do so, the robot 2 is positioned at the correct location, the pick up device 110 of the pick up unit 100 travels along the bar(s) 102 to the correct height, and the object 1002 to be picked up is picked up by the pick up device 110. To do so, the pick up device 110 extends, picks up the object 1002 and retracts back into the remainder of the robot 2. The object 1002 is then located at the pick up device 110. As long as the object 1002 is located at the pick up device 110, it may be impossible for the robot 2 to pick up another object.
[0143] If only one object 1002 is to be picked up and to be transported to a destiny location, this may be sufficient. In such a case, the robot 2 may simply travel to the destiny location while the object 1002 is located at the pick up device 110. However, in other scenarios, it may be desirable that the robot 2 transports more than one object 1002 at once. For example, when used in a fulfillment center, it may be more efficient for the robot to pick up a plurality of objects and to transport them to the destiny location (e.g., for shipping). In such scenarios, the robot 2 may put objects into the shelf unit 8, and pick up a plurality of objects.
[0144] In that regard, it is desirable that the robot 2 makes efficient usage of the storage space, i.e., of its shelf unit 8. E.g., to improve the storage efficiency, the shelf unit 8 of the robot 2 comprises at least a section or portion 80 that is rotatable. More particularly, the section 80 may be rotatable around a vertical axis.
[0145] A rationale for a rotatable portion of the shelf unit 8 is provided with reference to
[0146] In the described embodiment, in addition to the pick up device 110, also a portion of the shelf unit 8, and in particular the case boards 82, are rotatable, as depicted in
[0147] Having a section of the shelf unit 8 being rotatable thus significantly increases the storage capacity and storage efficiency of the robot 2. The robot 2 of this embodiment is therefore able to simultaneously transport much more objects 1002 than would have been possible with prior art solutions. Thus, the transport efficiency is increased, and the overall energy consumption per transported object reduced—as the robot 2 has to travel less often than would be necessary in case the shelf unit 8 did not have a rotatable portion 80.
[0148] In certain embodiments, the rotation of the pick up unit 10 and the rotatable portion 80 of the shelf unit 8 is the same, i.e., both entities are rotated by the same angle. This is also depicted in
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[0150] Further details of the robot 2 and the shelf unit 8 will now be described with primary reference to
[0151] Further details of a rotation mechanism for rotating the portion 80 are depicted in
[0152] The rotatable portion 80 of the shelf unit 8 is mounted (i.e., fixed) to the outer ring 864, and is thus rotatable with respect to the inner ring 862 and with respect to the bottom support structure 842. The connection between the rotatable portion 80 of the shelf unit 8 and the inner ring 862 may be provided by means of a drive pin. Furthermore, there may be provided a rotation delimiter limiting the movement of the drive pin (and thus, also the rotation range of the rotation mechanism and thus the rotatable portion). The rotation delimiter may comprise abutment structures to which the drive pin abuts. As an example, the rotation delimiter may be realized as a circular structure having an opening allowing the drive pin to move in the opening. Thus, the drive pin, and hence the rotatable portion 80, may be delimited in their rotation. As also depicted in
[0153] In the above figure description, the present invention has been described with reference to an embodiment of a robot 2 having an exemplary pick up unit 10. However, it should be understood that the hitherto described pick up unit 10 is merely exemplary and that other embodiments of the present invention are also possible. This is further illustrated in
[0154] While the shelf unit 80 in the embodiment depicted in
[0155] To the contrary, the pick up unit 10 of the embodiment of
[0156] It will therefore be understood that the suspended pick up unit 10 of
[0157] Furthermore, by means of the rotation between top plate 104 and pick up section 105, the pick up device 110 is also rotatable. As discussed above, the pick up device is also extendible and retractable in a horizontal direction. Thus, the pick up unit 10 of
[0158] Also in the embodiment depicted in
[0159] One further advantage of the robot 2 depicted in
[0160] Further features of the robot 2 depicted in
[0161] Whenever a relative term, such as “about”, “substantially” or “approximately” is used in this specification, such a term should also be construed to also include the exact term. That is, e.g., “substantially straight” should be construed to also include “(exactly) straight”.
[0162] Whenever steps were recited in the above or also in the appended claims, it should be noted that the order in which the steps are recited in this text may be accidental. That is, unless otherwise specified or unless clear to the skilled person, the order in which steps are recited may be accidental. That is, when the present document states, e.g., that a method comprises steps (A) and (B), this does not necessarily mean that step (A) precedes step (B), but it is also possible that step (A) is performed (at least partly) simultaneously with step (B) or that step (B) precedes step (A). Furthermore, when a step (X) is said to precede another step (Z), this does not imply that there is no step between steps (X) and (Z). That is, step (X) preceding step (Z) encompasses the situation that step (X) is performed directly before step (Z), but also the situation that (X) is performed before one or more steps (Y1), . . . , followed by step (Z). Corresponding considerations apply when terms like “after” or “before” are used.
[0163] While in the above, a preferred embodiment has been described with reference to the accompanying drawings, the skilled person will understand that this embodiment was provided for illustrative purpose only and should by no means be construed to limit the scope of the present invention, which is defined by the claims.