SHAPED ARTICLE AND METHOD FOR PRODUCING A SHAPED ARTICLE
20210389198 · 2021-12-16
Inventors
Cpc classification
B33Y10/00
PERFORMING OPERATIONS; TRANSPORTING
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
G01L9/00
PHYSICS
Abstract
Shaped body, in particular for a pressure sensor, having a membrane and having a supporting section supporting the membrane, the membrane being produced at least in sections from a ceramic material by means of additive manufacturing, in particular 3D screen printing, and the greatest possible distance between two points lying on the outer circumference of the membrane (12) is less than 20 mm.
Claims
1. A shaped body (10) for a pressure sensor, having a membrane (12) and having a supporting section (14) supporting the membrane (12), the membrane (12) being produced at least in sections from a ceramic material by additive manufacturing, in particular 3D screen printing, and the greatest possible distance between two points lying on the outer circumference of the membrane (12) is less than 20 mm.
2. The shaped body (10) according to claim 1, characterized in that the membrane (12) has, at least in sections, a thickness of less than 0.5 mm, and/or in that the membrane (12) has, at least in sections, a thickness of more than 0.1 mm.
3. The shaped body (10) according to claim 1, characterized in that the supporting section (14) is produced at least in sections from a ceramic material by additive manufacturing, and/or in that the membrane (12) and the supporting section (14) are each produced completely from a ceramic material and/or in that the materials of the membrane (12) and of the supporting section (14) differ from one another and/or in that the materials of the membrane (12) and of the supporting section (14) have an identical base material and/or other auxiliary materials.
4. The shaped body (10) according to claim 1, characterized in that the membrane (12) and the supporting section (14) are produced in one piece and/or form a monolithic body and/or in that the membrane (12) and/or the supporting section (14) are produced entirely by means of 3D screen printing and/or in that the membrane (12) is produced free of mechanical finishing operations, and/or in that the membrane (12) and/or the supporting section (14) is produced exclusively by means of 3D screen printing.
5. The shaped body (10) according to claim 1, characterized in that in that the membrane (12) is produced from a number of at least 3 layers and/or from 15 layers at most.
6. The shaped body (10) according to claim 1, characterized in that the membrane (12) and the supporting section (14) are each generated from a plurality of printed layers and/or that at least one printed layer of the membrane (12) has a smaller thickness than a printed layer of the supporting section (14).
7. The shaped body (10) according to claim 1, characterized in that the supporting section (14) has, in a region (22) adjacent to the membrane (12) in the circumferential direction, layer thicknesses which correspond to the layer thicknesses of the membrane (12), and/or in that the supporting section (14) is produced, in a region adjacent to the membrane (12) in the circumferential direction, from layers which merge into layers of the membrane (12) without interruption.
8. The shaped body (10) according to claim 1, characterized in that the membrane (12) is designed to be fluid-tight, and/or in that the thickness and/or the material of the membrane (12) and/or the number and/or thickness of the layers of the membrane (12) is selected to achieve fluid-tight.
9. The shaped body (10) according to claim 1, characterized in that the membrane (12) has, at least in sections, a rounded outer circumferential shape and/or in that the membrane (12) has an outer circumferential shape with one corner, and/or in that the membrane (12) has a quadrangular, rectangular, square, triangular, pentagonal or hexagonal outer circumferential shape.
10. The shaped body (10) according to claim 1, characterized in that the supporting section (14) has an inner peripheral shape corresponding to the outer peripheral shape of the membrane (12), and/or in that the supporting section (14) has an inner peripheral shape corresponding to the outer peripheral shape of the supporting section (14), and/or in that the inner circumferential shape of the supporting section (14) differs from the outer circumferential shape of the supporting section (14) and/or in that the supporting section (14) has portions with different inner circumferential shapes along a longitudinal extension.
11. The shaped body (10) according to claim 1, characterized in that the greatest possible distance between two points lying on the outer circumference of the membrane (12) is less than 18 mm, and/or in that the greatest possible distance between two points lying on the outer circumference of the membrane (12) is defined by a diameter or by a diagonal of the membrane (12).
12. The shaped body (10) according to claim 1, characterized in that in a cross-section of the supporting section (14), the greatest possible distance between two points lying on the outer circumference of the supporting section (14) is less than 25 mm, and/or in that the greatest possible distance between two points lying on the outer circumference of the supporting section (14) is defined by a diameter or by a diagonal.
13. The shaped body (10) according to claim 1, characterized in that the membrane (12) has a height and/or thickness structuring and/or that the membrane (12) has variations in thickness and/or in extension in the height direction (24) and/or in that the membrane (12) has portions with different thicknesses and/or with different thicknesses and/or extensions in the height direction and/or in that several membranes (12a, 12b) being separated from one another are provided.
14. A pressure sensor for measuring the pressure of fluids, having a shaped body (10) according to claim 1 and having an electrical arrangement by means of which a deformation of the membrane (12) of the shaped body (10) can be detected.
15. A method for producing a shaped body (10 according to claim 1, in which a membrane (12) and a supporting section (14) supporting the membrane (12) are produced in sections by means of 3D screen printing and the greatest possible distance between two points lying on the outer circumference of the membrane (12) is less than 18 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0075] In the following, the invention is described by way of example on the basis of advantageous embodiments with reference to the accompanying drawings. Shown schematically in each case:
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DETAILED DESCRIPTION
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[0111] A shaped body 10 shown in
[0112] As can be seen from
[0113] The membrane 12 can be produced at least in sections by means of additive manufacturing, in particular by means of 3D screen printing. Likewise, the supporting section 14 can be produced by means of additive manufacturing, in particular 3D screen printing. The membrane 12 and the supporting section 14 are preferably formed in one piece and/or form a monolithic body.
[0114] In a preferred manner, the membrane 12 and/or the supporting section 14 are manufactured entirely by means of 3D screen printing. Furthermore, the membrane 12 and/or the supporting section 14 can be produced exclusively by means of 3D screen printing, in particular free of mechanical post-processing.
[0115] The membrane 12 has, at least in sections, a thickness of less than 0.5 mm, more preferably less than 0.4, less than 0.35, less than 0.3, less than 0.25, preferably less than 0.225, and more preferably less than 0.2 mm. Similarly, the membrane may have, at least in sections, a thickness greater than 0.1 mm, preferably greater than 0.15 mm, more preferably greater than 0.175 mm or greater than 0.2 mm. According to the embodiments in
[0116] On an upper side 16 of the shaped body 10, the supporting section 14 is flush with the membrane 12. In contrast, on a lower side 18 of the shaped body 10, the supporting section 14 protrudes with respect to the membrane 12, so that a cavity 20 is formed inside the supporting section 14. The cavity 20 is bounded towards the upper side 16 of the shaped body 10 by the membrane 12. At the bottom side 18 of the shaped body 10, the cavity 20 is open.
[0117] The upper side 16 can be a side facing away from the media. The bottom side 18, on the other hand, can be a media-facing side or a media side of the shaped body 10.
[0118] A receptacle 21 for a sealing ring or O-ring can be formed on the underside 18 facing the medium, as can be seen in the longitudinal sectional view of
[0119] Advantageously, the membrane 12 may comprise at least three layers printed by the 3D screen printing method. Preferably, the membrane 12 may comprise fifteen layers at the most. According to the embodiments in
[0120]
[0121] In
[0122] As mentioned above, the supporting section 14 can surround the membrane 12, in particular surround it all around. The supporting section 14 may be circular in shape, in particular having a circular outer circumferential shape, as shown, for example, in
[0123] The inner circumferential shape of the supporting section 14 can correspond at least in sections to the outer circumferential shape of the membrane 12. When the outer circumferential shape of the membrane 12 is circular, the inner circumferential shape of the supporting section 14 may, at least in sections, also be circular, as shown in
[0124] The membrane 12, when circularly configured as shown in
[0125] In the case of rectangular or square membrane outer circumference shapes according to
[0126] In a cross-section or bottom view from the bottom side 18 onto the support section, as for example shown in
[0127] In the case of rectangular or square outer circumferential shapes of the supporting section 14, as shown in
[0128] In the embodiment shown in
[0129] In the embodiment shown in
[0130] In the embodiment according to
[0131] The embodiment in
[0132] The embodiment in
[0133] However, the boundary of the membrane 12 extending between the corners 34 is curved outwardly according to
[0134] The embodiment in
[0135] However, according to
[0136] Instead of the lateral wave boundary or lateral wave shaping, serrated or jagged boundaries of the membrane 12 can also be provided. In this case, the membrane 12 is defined between the corners 34 by a serrated limitation. Such shaping can ensure application-specific advantageous properties.
[0137] The embodiment in
[0138] Membrane portions with greater thicknesses or greater thicknesses or extensions in height direction 24 can accordingly be produced by a greater number of layers and/or by greater layer thicknesses than membrane portions with smaller thicknesses or smaller thicknesses or extensions in height direction 24.
[0139] It can be seen from
[0140] The outer portions 40 and 42 can be dimensioned in such a way that they themselves exhibit a resilience during operation or ensure a flexibility that can be measured during operation. The outer portions 40 can have a constant thickness. The outer portions 42 may in turn be of stepped design and thus have two different thickness ranges. The regions of the outer portions 42 with greater thickness may each be formed by an extension 44 in the height direction 24. According to
[0141] The embodiment in
[0142] It can be seen from
[0143] The inner portion 48 and/or the central portion 50 can be dimensioned in such a way that they themselves exhibit resilience in operation or ensure a flexibility that can be measured in operation. It is also possible that the central portion 50 forms a local stiffening of the membrane 12 and only the remaining part of the inner portion 48 is dimensioned and/or designed for resilience in operation. The resilience behavior of the membrane 12, in particular the remaining part of the inner portion 48 as well as the outer portion 46, can be influenced in this way.
[0144] Accordingly, the thickness of the membrane 12 according to
[0145] The embodiment in
[0146] It can be seen from
[0147] The embodiment in
[0148] The portion 30 of the supporting section 14 has a circular inner circumferential shape. In contrast, the portion 28 of the supporting section has recesses that define the outer circumferential shapes of the membranes 12a and 12b. The membranes 12a and 12b can thereby have different sizes, in particular in plane extension, and/or different thicknesses, which can be derived from
[0149] The shaped body 10 or the supporting section 14 may—according to all embodiments—have an overall height, in particular in height direction 24 or along a longitudinal extension of the shaped body 10, of less than 15 mm, preferably less than 12 mm, more preferably less than 10 mm, more preferably less than 8 mm, more preferably less than 6 mm, even more preferably less than 4 mm or about 4 mm. Furthermore, the shaped body 10 or the supporting section 14 may have an overall height, in particular in the height direction 24 or along a longitudinal extension of the shaped body 10, of more than 2 mm, more preferably of more than 3 mm.
[0150] The shaped body 10 can—according to all embodiments—preferably be produced from a ceramic material, in particular from an aluminum oxide or from a material containing aluminum oxide. In particular, the membrane 12 and/or the supporting section 14 may be made of such a ceramic material. Thereby, the materials of the membrane 12 as well as of the supporting section 14 may be identical or different from each other. It is possible that the membrane 12 as well as the supporting section 14 have identical basic materials but different additives and thus have a material composition that differs from each other.
[0151] Furthermore, the supporting section 14—according to all embodiments—can consist of different materials or material compositions in different areas. The region 22 of the supporting section 14, which surrounds the membrane 12 in the circumferential direction, can be made of the same material or the same material composition as the membrane 12. In contrast, the supporting section 14 can be made of a different material or a different material composition in a region 26, which projects in the height direction 24 or along the longitudinal extent of the shaped body 10 relative to the membrane 12.
[0152] The shaped body 10 can be manufactured with only minimal effort by means of additive manufacturing, in particular by means of 3D screen printing. Any post-processing, in particular mechanical post-processing, of the membrane 12 can be avoided or reduced to a minimum. In this way, additive manufacturing can be used to achieve the desired thickness or properties of the membrane 12 directly, without the need for mechanical post-processing by means of grinding or lapping.
[0153] The one-piece design of the membrane 12 and the supporting section 14 also makes it possible to avoid subsequent connection steps between the membrane 12 and the supporting section 14. Overall, a molded part 10 can be produced in this way with only minimal manufacturing effort while at the same time meeting high quality requirements.
[0154] In a method for producing the molded article 10, the membrane 12 having a thickness of less than 0.5 mm and the supporting section 14 supporting the membrane 12 can be produced at least in sections by means of 3D screen printing.
[0155] Advantageously, the membrane 12 and the region 22 of the supporting section 14, which surrounds the membrane 12 in the circumferential direction, can first be printed in several layers. Subsequently, further layers of the supporting section 14, which protrude in the height direction 24 or along a longitudinal extension of the shaped body 10 relative to the membrane 12, can be produced by applying further layers. This creates the region 26 of the supporting section 14.
[0156] The layer thicknesses in region 26 can be greater than in region 22 of the supporting section 14. In this way, a membrane 12 or a region 22 of the supporting section 14 surrounding the membrane 12 can be manufactured with high accuracy. On the other hand, the required overall height of the supporting section 14 can be achieved at a high production speed due to the higher layer thicknesses in region 26.