ATHERECTOMY DEVICES INCLUDING PRE-SHAPED AND CURVED DISTAL PORTIONS AND METHODS
20210386451 · 2021-12-16
Inventors
- Paul Q ESCUDERO (REDWOOD CITY, CA, US)
- Douglas ROWE (SAN JOSE, CA, US)
- August Christopher POMBO (SACRAMENTO, CA, US)
Cpc classification
A61B2017/320775
HUMAN NECESSITIES
A61B17/320758
HUMAN NECESSITIES
International classification
Abstract
An atherectomy device includes a catheter, and the catheter includes an outer sheath. The outer sheath includes a proximal portion coupled to and extending distally relative to a handle, and the proximal portion defines a longitudinal axis of the catheter. The outer sheath also includes a distal portion coupled to and extending distally relative to the proximal portion, and the distal portion normally has a curved configuration and is offset from the longitudinal axis. The catheter further includes a drive shaft carried within and rotatable relative to the outer sheath. A cutter assembly is coupled to and extends distally relative to the distal portion of the outer sheath. A cutter is coupled to the drive shaft and rotates about a cutter rotation axis upon rotation of the drive shaft relative to the outer sheath. The cutter rotation axis is normally disposed at an acute angle relative to the longitudinal axis.
Claims
1. An atherectomy device, comprising: a handle configured to be manipulated by a user; a catheter comprising: an outer sheath comprising: a proximal portion coupled to and extending distally relative to the handle, the proximal portion defining a longitudinal axis of the catheter; a distal portion coupled to and extending distally relative to the proximal portion, the distal portion normally having a curved configuration and being offset from the longitudinal axis, and the distal portion comprising a pattern of slits and non-slit portions or (b) a pattern of kerfs and non-kerf portions; a drive shaft carried within and rotatable relative to the outer sheath; and a cutter assembly coupled to and extending distally relative to the distal portion of the outer sheath, the cutter assembly including a cutter: being translatably fixed relative to the outer sheath, wherein the cutter coupled to the drive shaft and rotated about a cutter rotation axis upon rotation of the drive shaft relative to the outer sheath, the cutter rotation axis normally being disposed at an acute angle relative to the longitudinal axis.
2. The atherectomy device of claim 1, wherein the curved configuration comprises a proximal curve and distal curve.
3. The atherectomy device of claim 2, wherein the proximal curve bends away from the longitudinal axis and the distal curve bends toward the longitudinal axis.
4. The atherectomy device of claim 1, wherein the catheter is rotatable about a catheter rotation axis relative to the handle.
5. The atherectomy device of claim 4, wherein the catheter rotation axis is collinear with the longitudinal axis.
6. The atherectomy device of claim 1, wherein the distal portion comprises a proximal section bending away from the longitudinal axis, an intermediate section disposed distally of the proximal section and bending towards the longitudinal axis, and a distal section disposed distally of the intermediate section, the distal section extending linearly and disposed at the acute angle relative to the longitudinal axis.
7. The atherectomy device of claim 6, wherein the proximal section has a radius of 0.81 inches±10% and a length projected onto the longitudinal axis of about 31.2 millimeters.
8. The atherectomy device of claim 6, wherein the intermediate section has a radius of 0.48 inches±10%, and a length projected onto the longitudinal axis of 14 millimeters±10%.
9. The atherectomy device of claim 6, wherein the distal section has a length projected onto the longitudinal axis of 4.6 millimeters±10%.
10. The atherectomy device of claim 1, wherein the pattern is a first pattern, and wherein the proximal portion comprises (a) a second pattern, which is (i) a pattern of slits and non-slit portions or (ii) a pattern of kerfs and non-kerf portions, the second pattern being different than the first pattern.
11. The atherectomy device of claim 1, wherein the acute angle is 45 degrees±10%.
12. An atherectomy device, comprising: a handle configured to be manipulated by a user; a catheter comprising: an outer sheath comprising: a proximal portion coupled to and extending distally relative to the handle, the proximal portion defining a longitudinal axis of the catheter; a distal portion coupled to and extending distally relative to the proximal portion, the distal portion normally having a curved configuration and being offset from the longitudinal axis, the curved configuration having a proximal curve and a distal curve, the proximal curve bending away from the longitudinal axis and the distal curve bending toward the longitudinal axis; a drive shaft carried within and rotatable relative to the outer sheath; and a cutter assembly coupled to and extending distally relative to the distal portion of the outer sheath, the cutter assembly including a cutter, the cutter coupled to the drive shaft and rotated about a cutter rotation axis upon rotation of the drive shaft relative to the outer sheath, the cutter rotation axis normally being disposed at an acute angle relative to the longitudinal axis.
13. The atherectomy device of claim 12, wherein the catheter is rotatable about a catheter rotation axis relative to the handle.
14. The atherectomy device of claim 13, wherein the catheter rotation axis is collinear with the longitudinal axis.
15. The atherectomy device of claim 12, wherein the acute angle is about 45 degrees.
16. The atherectomy device of claim 12, wherein the distal portion comprises a pattern of slits and non-slit portions.
17. The atherectomy device of claim 16, wherein the pattern is a first pattern, and wherein the proximal portion comprises a second pattern of slits and non-slit portions, the second pattern being different than the first pattern.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The accompanying drawings are incorporated into and form a part of the specification to illustrate several examples of the present disclosure. These drawings, together with the description, explain the principles of the disclosure. The drawings simply illustrate preferred and alternative examples of how the disclosure may be made and used and are not to be construed as limiting the disclosure to only the illustrated and described examples. Further features and advantages will become apparent from the following, more detailed, description of the various aspects, embodiments, and configurations of the disclosure, as illustrated by the drawings referenced below.
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[0043] It should be understood that the drawings are not necessarily to scale. In certain instances, details that are not necessary for an understanding of the disclosure or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the disclosure is not necessarily limited to the particular embodiments illustrated herein.
DETAILED DESCRIPTION
[0044] Before any embodiments of the disclosure are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The disclosure is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
[0045] The present disclosure relates generally to devices, systems, and methods for mechanical atherectomy. Referring to
[0046] With continued reference to
[0047] With further reference to
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[0049] Referring specifically to
[0050] With continued reference to
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[0052] In some embodiments and as illustrated in
[0053] With continued reference to
TABLE-US-00001 TABLE 1 Angle Distance Radius Section (degrees) (in. [mm]) (in. [mm]) Distal (347) 45 0.18 [4.6] — Intermediate (349) — 0.54 [14] 0.48 [12] Proximal (351) — 1.23 [31.2] 0.81 [21]
[0054] The distal portion 120 of the outer sheath 116 may be relatively stiff to permit the catheter 108 to remove plaque from the vasculature in a curved configuration of the distal portion 120, and the distal portion 120 may be sufficiently flexible to deflect (for example and as shown in
[0055]
[0056] In some embodiments and as illustrated, the proximal portion 118 of the outer sheath 116 includes several sections having different flexibility characteristics. Generally, the proximal portion 118 is relatively stiff near its proximal end 452 to facilitate pushability of the catheter 108, and the proximal portion 118 is relatively flexible near its distal end 454 to facilitate navigating the vasculature of a subject. More specifically, the proximal portion 118 includes a relatively stiff proximal end section 456. In contrast to other sections, as described below, the proximal end section 456 lacks slits or kerfs. The proximal end section 456 may have a length of about 4.0 inches (that is, 4.0 inches±0.03 inches) [about 102 mm (that is, 102 mm±0.8 mm)].
[0057] The proximal portion 118 also includes a first intermediate section 458 that extends distally relative to the proximal end section 456. The first intermediate section 458 may have a length of about 9.9 inches (that is, 9.9 inches±0.03 inches) [about 251 mm (that is, 251 mm±0.8 mm)]. The first intermediate section 458 may be relatively stiff compared to other sections. More specifically, the first intermediate section 458 may include a second pattern of kerfs and non-kerf portions (not shown) over its length. For example, the pattern of alternating kerfs and non-kerf portions may include, at each axial position within the pattern, a first kerf having a longitudinal width of about 0.002 inches [about 0.05 mm] and a circumferential length of about 75 degrees, a first non-kerf portion having a circumferential length of about 15 degrees, a second kerf having a longitudinal width of about 0.002 inches [about 0.05 mm] and a circumferential length of about 75 degrees, a second non-kerf portion having a circumferential length of about 15 degrees, a third kerf having a longitudinal width of about 0.002 inches [about 0.05 mm] and a circumferential length of about 75 degrees, a third non-kerf portion having a circumferential length of about 15 degrees, a fourth kerf having a longitudinal width of about 0.002 inches [about 0.05 mm] and a circumferential length of about 75 degrees, and a fourth non-kerf portion having a circumferential length of about 15 degrees. Sets of kerfs and non-kerf portions in each axial position may be offset from sets of kerfs and non-kerfs portions at one or more adjacent axial positions by (that is, the pattern may have a pitch of) about 0.014 inches (that is, 0.014 inches±0.002 inches) [about 0.36 mm (that is, 0.36 mm±0.05 mm)]. The pitch may be constant or variable. The kerfs may be perpendicular to the longitudinal axis or non-perpendicular to the longitudinal axis. The pattern may have a variable pitch angle.
[0058] The proximal portion 118 also includes a second intermediate section 460 that extends distally relative to the first intermediate section 458. The second intermediate section 460 may have a length of about 25.0 inches (that is, 25.0 inches±0.03 inches) [about 635 mm (that is, 635 mm±0.8 mm)]. The second intermediate section 460 may be relatively flexible compared to the first intermediate section 458. More specifically, the second intermediate section 460 may include a third pattern of kerfs and non-kerf portions (not shown) over its length. For example, the pattern of alternating kerfs and non-kerf portions may include, at each axial position within the pattern, a first kerf having a longitudinal width of about 0.002 inches [about 0.05 mm] and a circumferential length of about 75 degrees, a first non-kerf portion having a circumferential length of about 15 degrees, a second kerf having a longitudinal width of about 0.002 inches [about 0.05 mm] and a circumferential length of about 75 degrees, a second non-kerf portion having a circumferential length of about 15 degrees, a third kerf having a longitudinal width of about 0.002 inches [about 0.05 mm] and a circumferential length of about 75 degrees, a third non-kerf portion having a circumferential length of about 15 degrees, a fourth kerf having a longitudinal width of about 0.002 inches [about 0.05 mm] and a circumferential length of about 75 degrees, and a fourth non-kerf portion having a circumferential length of about 15 degrees. Sets of kerfs and non-kerf portions in each axial position may be offset from sets of kerfs and non-kerfs portions at one or more adjacent axial positions by (that is, the pattern may have a pitch of) about 0.012 inches (that is, 0.012 inches±0.002 inches) [about 0.30 mm (that is, 0.30 mm±0.05 mm)]. The pitch may be constant or variable. The kerfs may be perpendicular to the longitudinal axis or non-perpendicular to the longitudinal axis. The pattern may have a variable pitch angle.
[0059] The proximal portion 118 also includes a third intermediate section 462 that extends distally relative to the second intermediate section 460. The third intermediate section 462 may have a length of about 16.0 inches (that is, 16.0 inches±0.03 inches) [about 406 mm (that is, 406 mm±0.8 mm)]. The third intermediate section 462 may be relatively flexible compared to the second intermediate section 460. More specifically, the third intermediate section 462 may include a fourth pattern of kerfs and non-kerf portions (not shown) over its length. For example, the pattern of alternating kerfs and non-kerf portions may include, at each axial position within the pattern, a first kerf having a longitudinal width of about 0.002 inches [about 0.05 mm] and a circumferential length of about 75 degrees, a first non-kerf portion having a circumferential length of about 15 degrees, a second kerf having a longitudinal width of about 0.002 inches [about 0.05 mm] and a circumferential length of about 75 degrees, a second non-kerf portion having a circumferential length of about 15 degrees, a third kerf having a longitudinal width of about 0.002 inches [about 0.05 mm] and a circumferential length of about 75 degrees, a third non-kerf portion having a circumferential length of about 15 degrees, a fourth kerf having a longitudinal width of about
[0060] 0.002 inches [about 0.05 mm] and a circumferential length of about 75 degrees, and a fourth non-kerf portion having a circumferential length of about 15 degrees. Sets of kerfs and non-kerf portions in each axial position may be offset from sets of kerfs and non-kerfs portions at one or more adjacent axial positions by (that is, the pattern may have a pitch of) about 0.011 inches (that is, 0.011 inches±0.002 inches) [about 0.28 mm (that is, 0.28 mm±0.05 mm)]. The pitch may be constant or variable. The kerfs may be perpendicular to the longitudinal axis or non-perpendicular to the longitudinal axis. The pattern may have a variable pitch angle.
[0061] The proximal portion 118 further includes a relatively stiff distal end section 464. The distal end section 464 lacks slits or kerfs. The distal end section 464 may have a length of about 0.030 inches (that is, 0.030 inches±0.002 inches) [about 0.76 mm (that is, 0.76 mm±0.05 mm)].
[0062] In some embodiments and as illustrated, the atherectomy system 100 lacks any components for actively deflecting or reconfiguring the catheter 108 (for example, pull wires for deflecting or reconfiguring the catheter 108). Stated another way, in some embodiments the catheter 108 is only passively deflected or reconfigured (that is, reconfiguration or defection caused by external contact forces due to, for example, extending through an introducer sheath and/or contact with blood vessel walls). In some embodiments, the lack of components for actively deflecting or reconfiguring the catheter 108 permits the catheter 108 to have a relatively small overall size, such as 6-French. In some embodiments, the catheter 108 may have other overall sizes, such as 7-French, 8-French. 9-French, or the like.
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[0064] Although it is not shown in the drawings, when the distal portion 120 of the outer sheath 116 of the catheter 108 is inserted within a lumen of an introducer sheath, passing through the lumen of the introducer sheath, and/or exiting the introducer sheath, the distal portion 120 and/or the cutter assembly 124 is designed to contact the inner wall of the introducer sheath. That is, the distal portion 120 of the outer sheath 116 is pre-shaped in a curved configuration or normally has a curved configuration to ensure that the distal portion 120 and/or the cutter assembly 124 always contacts the inner wall of the introducer sheath as the distal portion 120 and/or the cutter assembly 124 pass through the lumen formed within the introducer sheath. Similarly, as the distal portion 120 and/or the cutter assembly 124 exits the introducer sheath, the distal portion 120 and/or the cutter assembly 124 contacts vasculature 566 and/or the plaque 668.
[0065] The foregoing discussion has been presented for purposes of illustration and description. The foregoing is not intended to limit the disclosure to the form or forms disclosed herein. In the foregoing Summary for example, various features of the disclosure are grouped together in one or more aspects, embodiments, and/or configurations for the purpose of streamlining the disclosure. The features of the aspects, embodiments, and/or configurations of the disclosure may be combined in alternate aspects, embodiments, and/or configurations other than those discussed above. This method of disclosure is not to be interpreted as reflecting an intention that the claims require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed aspect, embodiment, and/or configuration. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate preferred embodiment of the disclosure.
[0066] Moreover, though the description has included description of one or more aspects, embodiments, and/or configurations and certain variations and modifications, other variations, combinations, and modifications are within the scope of the disclosure, for example, as may be within the skill and knowledge of those in the art, after understanding the present disclosure. It is intended to obtain rights which include alternative aspects, embodiments, and/or configurations to the extent permitted, including alternate, interchangeable and/or equivalent structures, functions, ranges or steps to those claimed, whether or not such alternate, interchangeable and/or equivalent structures, functions, ranges or steps are disclosed herein, and without intending to publicly dedicate any patentable subject matter.