HYDRAULIC TENSIONING AND RELEASE TOOL FOR EXPANSION FASTENERS
20210387298 · 2021-12-16
Inventors
Cpc classification
F16B5/0258
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B23P19/06
PERFORMING OPERATIONS; TRANSPORTING
F16B31/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydraulic tensioning and release tool for an expansion fastener of a type having an elongate member with a tapered portion for fastening a workpiece. The tool includes a sleeve for placement about the tapered portion; a cylinder(s) including a cylinder for generating compressive force against the workpiece; a release piston for displacing the sleeve and a tension piston for coupling to elongate member. The tension piston and the cylinder(s) defining a tension chamber and the release piston. One of cylinder(s) defines at least one release chamber. Hydraulic ports are in fluid communication with the tension chamber and the release chamber for application of hydraulic pressure to displace the tension piston and the release piston for respectively tensioning the elongate member and for releasing the sleeve from the tapered portion. A tension retaining arrangement retains the elongate member in tension subsequent to removal of hydraulic pressure from the tensioning chamber.
Claims
1.-34. (canceled)
35. A hydraulic tensioning and release tool for an expansion fastener of a type having an elongate member with a tapered portion for fastening a workpiece, the hydraulic tensioning and release tool comprising: a sleeve for placement about the tapered portion; one or more cylinders including at least one cylinder for generating compressive force against the workpiece; a release piston for displacing the sleeve and a tension piston for coupling to an end of the elongate member, the tension piston and at least one of the one or more cylinders defining at least one tension chamber and the release piston and at least one of the one or more cylinders defining at least one release chamber; hydraulic ports in fluid communication with said tension chamber and said release chamber for application of hydraulic pressure thereto to displace the tension piston and the release piston for respectively tensioning the elongate member and for releasing the sleeve from the tapered portion; and a tension retaining arrangement for retaining the end of the elongate member in tension subsequent to removal of hydraulic pressure from the tensioning chamber.
36. The hydraulic tensioning and release tool of claim 35, wherein the tension piston includes a passage for an end of said elongate member.
37. The hydraulic tensioning and release tool of claim 36, wherein the tension piston is configured to be threaded onto the end of the elongate member.
38. The hydraulic tensioning and release tool of claim 36, wherein the tension piston is configured to be coupled to the end of the elongate member via an intermediate member, the intermediate member comprising a nut that is threaded on the end of the elongate member, wherein the piston is threadedly fastened to the nut.
39. The hydraulic tensioning and release tool of claim 38, wherein the nut includes inner and outer coaxial walls defining a coaxial trough therebetween for receiving a lower end of an annular tension piston rod of the tension piston, wherein an inner side of the inner wall is threaded for engaging a corresponding thread of the end of the elongate member.
40. The hydraulic tensioning and release tool of claim 39, wherein an outer side of the inner coaxial wall is threaded for engaging a correspondingly threaded portion of an inner wall of the annular tension piston.
41. The hydraulic tensioning and release tool of claim 39, wherein the tension retaining arrangement comprises a locking ring.
42. The hydraulic tensioning and release tool of claim 41, wherein an outer side of the outer wall of the nut is threaded for engaging a corresponding thread of an inner side of the locking ring and wherein the tension piston includes first and second tension piston heads and wherein the one or more cylinders include first and second tension cylinders respectively receiving the first and second tension piston heads.
43. The hydraulic tensioning and release tool of claim 42, wherein the first and second tension piston heads are axially displaced and in series and wherein the first and second tension piston heads radially extend about the annular tension piston rod.
44. The hydraulic tensioning and release tool of claim 43, wherein the first tension piston head is threadedly engaged with the annular tension piston rod and wherein the second tension piston head is integrally formed with the annular tension piston rod.
45. The hydraulic tensioning and release tool of claim 44, wherein the hydraulic ports include a port through the first piston head and a port through the second tension cylinder.
46. The hydraulic tensioning and release tool of claim 45, wherein the release piston includes an annular piston head located about the first annular piston rod.
47. The hydraulic tensioning and release tool of claim 46, including a second annular piston rod for coupling to the sleeve.
48. The hydraulic tensioning and release tool of claim 47, wherein the release piston is integrally formed with the sleeve.
49. The hydraulic tensioning and release tool of claim 41, wherein the one or more hydraulic cylinders includes a release cylinder for applying compressive force to the workpiece.
50. The hydraulic tensioning and release tool of claim 49 including a bridge between the workpiece and the at least one cylinder for conveying the compressive force against workpiece.
51. The hydraulic tensioning and release tool of claim 50, wherein the release cylinder is located within the bridge.
52. The hydraulic tensioning and release tool of claim 50, wherein the bridge includes a worm drive meshed with teeth of an outer side of the locking ring for rotation thereof.
53. The hydraulic tensioning and release tool of claim 35, in combination with an expansion fastener comprising an elongate member with a tapered portion and a sleeve thereabout.
54. A method for tensioning an expansion fastener of a type having an elongate member with a tapered portion and a sleeve thereabout for fastening a workpiece, said method comprising: locating the tapered portion with the sleeve thereabout through the workpiece; capturing a first end of the elongate member on a first side of the workpiece with a first capture arrangement, for example a MJT; capturing a second end of the elongate member on a second side of the workpiece with a second capture arrangement, for example a nut; removably fastening a hydraulic tensioning assembly to the second capture arrangement; operating the hydraulic tensioning assembly to stretch the elongate member; applying a tension retaining member to the second capture arrangement; and removing the hydraulic tensioning assembly from the second capture arrangement thereby leaving the elongate member under tension.
55. An expansion bolt assembly comprising: an elongate member with a tapered portion and a sleeve thereabout for fastening a workpiece, one or more cylinders including at least one cylinder for generating compressive force against the workpiece; a release piston for displacing the sleeve and a tension piston for coupling to an end of the elongate member, the tension piston and at least one of the one or more cylinders defining at least one tension chamber and the release piston and at least one of the one or more cylinders defining at least one release chamber; hydraulic ports in fluid communication with said tension chamber and said release chamber for application of hydraulic pressure thereto to displace the tension piston and the release piston for respectively tensioning the elongate member and for releasing the sleeve from the tapered portion; and a tension retaining arrangement for retaining the end of the elongate member in tension subsequent to removal of hydraulic pressure from the tensioning chamber.
Description
DESCRIPTION OF FIGURES
[0069] Preferred features, embodiments and variations of the invention may be discerned from the following Detailed Description which provides sufficient information for those skilled in the art to perform the invention. The Detailed Description is not to be regarded as limiting the scope of the preceding Summary of the Invention in any way. The embodiments described herein may be better understood by reference to the accompanying figures, in which:
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DETAILED DESCRIPTION
[0091]
[0092] The hydraulic tool 50 is threaded, by a central axial threaded bore 62 of tension piston 57, onto the upper end 7 of the stud 3. The stud 3 is shown inserted through bores of adjacent workpieces in the form of flanges 33 and 35 with the sleeve 5 located around the tapered portion 11 of stud 3. A lower threaded end 9 of stud 3 extends out through the bottom of flange 35 and is captured by washer 29 and MJT 31.
[0093] The hydraulic tensioning and release tool 50 is comprised of a hydraulic cylinder 51, a base 53 of which is seated against an outer side 55 of flange 33 for imparting compressive force thereto in use. A tension piston 57 is provided that has a stepped portion 59 that is received in hydraulic cylinder 51 so that the tension piston 57 is axially displaceable along the hydraulic cylinder 51. The tension piston 57 includes an annular tension piston head 61 which includes a central axial threaded bore 62 so that it acts as a nut into which the upper threaded end 7 of the stud 3 is threadedly engaged.
[0094] The tension piston 57 also includes a first annular tension piston rod 63 which extends coaxially from the tension piston head 61 and which provides a passage for the upper end 7 of stud 3 to pass through for threaded connection to the tension piston head 61.
[0095] The hydraulic tool 50 also includes a release piston 69 that is displaceable along the cylinder 51. The release piston 69 includes an annular release piston head 71 that locates about the annular tension piston rod 63 and also an annular release piston rod 73 that is coaxial with the release piston head 71. The lower end of the annular release piston rod 73 is formed with a thread for making a threaded attachment to a complementary threaded portion 4 of sleeve 5.
[0096] A tension hydraulic chamber 75 is formed between the cylinder 51, the tension piston 57 and a top side 77 of the annular piston head 71 of the release piston 69.
[0097] A release hydraulic chamber 79 (best seen in
[0098] The tension hydraulic chamber 75 is in fluid communication with a first hydraulic fluid inlet port 83 located on an upper end of the tension piston 57 via a fluid bore 85 that extends through the tension piston 57. A hose adapter 87 is shown in
[0099] The second hydraulic chamber in the form of release hydraulic chamber 79 is in fluid communication with a second hydraulic fluid inlet port 89 that is formed on an upper end of the cylinder 51. A bore 91 is formed through the outer end of the tension piston 57 for passage of a fluid conduit 92 therethrough to the second port 89 that is accessible from the outer end of the tension piston 57. The fluid conduit extends through the cylinder 51. A hose adapter 88 is located at the remote end of the fluid conduit 92. A threaded plug 82 is provided to seal off a lateral outlet made during machining of the fluid conduit 92.
[0100] Application of hydraulic pressure to the tension hydraulic chamber 75 urges the tension piston 57 and the release piston 69 apart thereby causing relative movement between the stud 3 and the sleeve 5 for radial expansion of the sleeve 5 and for applying axial tension along the stud. Conversely application of hydraulic pressure to the release hydraulic chamber 79 urges the release piston 69 toward the tension piston head 61 for disengaging the sleeve 5 from the tapered elongate member, i.e. the tapered portion 11 of stud 3.
[0101] As illustrated in
[0102] In the presently described example, the retaining arrangement comprises a locking ring 93 that is threaded about the outside of the first piston head, which is the tension piston head 61, above the cylinder 51. Consequently, upon hydraulically displacing the tension piston 57 from the cylinder 51 to produce gap 54 the locking ring 93 may then be rotated so that it screws down to seat against the cylinder 51 as shown in
[0103] In order to release the sleeve 5 and stud 3 from the bores of flanges 33, 35, hydraulic pressure, indicated by arrow 74 (in
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[0105] A further and preferred embodiment of the invention and a method for its use will now be described with reference to
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[0107] Tension cylinder 105 includes a central circular opening 183 which locates over lower portion 108 of the upper end of the tension piston rod 107 and seals thereabouts by means of seals, shown in the drawings throughout as entirely black squares and rectangles.
[0108] The tension piston rod 107 includes a second tension piston head 116, which is integrally formed with annular tension piston rod 107 and which extends radially thereabout. A second tension cylinder 109 includes a central circular opening 110 which locates sealingly around the outside of the lower portion 161 of the tension piston rod 107. The second tension cylinder 109 is formed with a radially extending hydraulic port 123 for introducing hydraulic fluid into a second tension chamber 127 (
[0109] The second tension cylinder 109 is supported upon an annular bridge assembly 111, which includes a locking ring worm drive 112 that meshes with teeth 126 (visible in
[0110] A nut 113 is provided that includes an annular base 151 from which axially extend inner and outer coaxial walls 153 and 157 defining a coaxial void 159 therebetween for receiving the lower end 161 of the annular tension piston rod 107. An inner side of the inner cylinder 153 bears a thread 152 for engaging a corresponding thread 165 of the upper end 167 of the elongate member 3. An outer side 169 of the inner cylinder 153 is threaded for engaging a correspondingly threaded portion of an inner wall 171 of the annular tension piston 107.
[0111] An outer side of the outer cylinder 157 bears a thread 158 for engaging a corresponding thread 150 of an inner side 173 of locking ring 114. An expansion sleeve 115 (for example having a longitudinally extending longitudinal split, as described previously) is provided which surrounds the tapered portion 11 of the stud 3 and which includes an integral release piston 117. The release piston 117 seats in an annular release cylinder 119 that locates beneath the locking ring 114 and which encircles the sleeve 115 and stud 3. The stud 3 comprises an elongate member that has a tapered portion 11 for imparting radial force to the sleeve 115 when tensioned.
[0112] Referring now to
[0113] The release cylinder 119 is located over the upper end of stud 3 and brought down against the outer side of flange 33 as shown in
[0114] Referring now to
[0115] Locking ring 114 is then threaded over the outside of nut 113 and turned down to abut the upper end of release piston 119 as shown in
[0116] The bridge assembly 111 is then located over the locking ring 114 and release cylinder 119 as shown in
[0117] Tensioning assembly 101 is arranged as shown in
[0118] The tensioning assembly 101 is then coupled to the nut 113 and thus via nut 113 to the upper end of stud 3 by threading the lower inside wall 171 (
[0119] Referring now to
[0120] The tensioning assembly 101 and bridge 111 can then be removed so that the stud 3 remains in tension due to the locking ring 114 as shown in
[0121] If it is subsequently desired to remove the stud 3 then the bridge assembly 111 and tensioning assembly are put back in place as shown in
[0122] With reference to
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[0124] Consequently, the second and preferred embodiment includes some additional advantages over the first embodiment of the invention. A major advantage is that the tensioning hydraulics are all incorporated into the tensioning assembly 101 which can be entirely removed once the stud has been tensioned and the locking ring has been brought down to maintain the stud in the tensioned state. Similarly the bridge can also be removed so that the only the nut, locking ring, stud, sleeve with release piston and release cylinder need be left to maintain tension in the stud.
[0125] Any documents cited herein are incorporated herein by reference, but only to the extent that the incorporated material does not conflict with existing definitions, statements, or other documents set forth herein. To the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern. The citation of any document is not to be construed as an admission that it is prior art with respect to this application.
[0126] While particular embodiments have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, numerous equivalents to the specific apparatuses and methods described herein, including alternatives, variants, additions, deletions, modifications and substitutions.
[0127] This application including the appended claims is therefore intended to cover all such changes and modifications that are within the scope of this application.
[0128] Features, integers, characteristics, compounds, chemical moieties or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith.