ELECTROCHEMICAL CELLS FOR HYDROGEN GAS PRODUCTION AND ELECTRICITY GENERATION, AND RELATED STRUCTURES, APPARATUSES, SYSTEMS, AND METHODS
20210388515 · 2021-12-16
Inventors
- Dong Ding (Idaho Falls, ID, US)
- Hanping Ding (Idaho Falls, ID, US)
- Wei Wu (Idaho Falls, ID, US)
- Chao Jiang (Ammon, ID, US)
Cpc classification
C25B11/091
CHEMISTRY; METALLURGY
H01M4/9033
ELECTRICITY
H01M8/04074
ELECTRICITY
C04B2235/3244
CHEMISTRY; METALLURGY
C25B11/053
CHEMISTRY; METALLURGY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C25B15/023
CHEMISTRY; METALLURGY
C04B2235/3215
CHEMISTRY; METALLURGY
H01M4/9066
ELECTRICITY
C04B2235/3213
CHEMISTRY; METALLURGY
C04B2235/3225
CHEMISTRY; METALLURGY
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C04B2235/3275
CHEMISTRY; METALLURGY
C04B2235/3229
CHEMISTRY; METALLURGY
C04B2235/3272
CHEMISTRY; METALLURGY
C25B9/23
CHEMISTRY; METALLURGY
C04B2235/3227
CHEMISTRY; METALLURGY
C04B2235/3279
CHEMISTRY; METALLURGY
C04B2235/3224
CHEMISTRY; METALLURGY
International classification
C25B11/053
CHEMISTRY; METALLURGY
C25B11/091
CHEMISTRY; METALLURGY
C25B15/023
CHEMISTRY; METALLURGY
Abstract
An electrochemical cell comprises a first electrode, a second electrode, and a proton-conducting membrane between the first electrode and the second electrode. The first electrode comprises a layered perovskite having the general formula: DAB.sub.2O.sub.5+δ, wherein D consists of two or more lanthanide elements; A consists of one or more of Sr and Ba; B consists of one or more of Co, Fe, Ni, Cu, Zn, Mn, Cr, and Nd; and δ is an oxygen deficit. The second electrode comprises a cermet material including at least one metal and at least one perovskite. Related structures, apparatuses, systems, and methods are also described.
Claims
1. An electrochemical cell, comprising: a first electrode comprising a layered perovskite having a general formula:
DAB.sub.2O.sub.5+δ, wherein: D consists of two or more lanthanide elements; A consists of one or more of Sr and Ba; B consists of one or more of Co, Fe, Ni, Cu, Zn, Mn, Cr, and Nd; and δ is an oxygen deficit; a second electrode comprising a cermet material including at least one metal and at least one perovskite; and a proton-conducting membrane between the first electrode and the second electrode.
2. The electrochemical cell of claim 1, wherein the first electrode comprises (Pr.sub.1−xLn.sub.x)(Ba.sub.y,Sr.sub.1−y)(Co.sub.z,Tn.sub.1−z)O.sub.5+δ, wherein Ln is selected from La, Nd, Ce, Pm, Sm, Er, Gd, Dy, Ho, and Yb; Tn is selected from Fe, Ni, Cu, Zn, Mn, Cr, and Nd; 0≤x≤1; 0≤y≤1; and 0≤z≤1.
3. The electrochemical cell of claim 1, wherein the first electrode comprises Pr.sub.0.5La.sub.0.5BaCo.sub.2O.sub.5+δ.
4. The electrochemical cell of claim 1, wherein the layered perovskite of the first electrode comprises: a first BaO layer; a first CoO.sub.2 layer on the first BaO layer; a first DO.sub.z layer on the first CoO.sub.2 layer, wherein z<1; a second CoO.sub.2 layer on the first DO.sub.z layer; and a first second BaO layer on the second CoO.sub.2 layer.
5. The electrochemical cell of claim 1, wherein the second electrode comprises a nickel/perovskite cermet.
6. The electrochemical cell of claim 1, wherein the second electrode comprises a Ni-BCZYYb.
7. The electrochemical cell of claim 1, wherein the proton-conducting membrane comprises one or more of a BCZYYb, a BSNYYb, a doped BaCeO.sub.3, a doped BaZrO.sub.3, Ba.sub.2(YSn)O.sub.5.5, and Ba.sub.3(CaNb.sub.2)O.sub.9.
8. The electrochemical cell of claim 1, wherein the proton-conducting membrane comprises a BCZYYb.
9. A system for H.sub.2 gas production and electricity generation, comprising: a source of steam; and an electrochemical apparatus in fluid communication with the source of steam, and comprising: a housing structure configured and positioned to receive a steam stream from the source of steam; and an electrochemical cell within an internal chamber of the housing structure, and comprising: an electrode positioned to interact with the steam stream and comprising (Pr.sub.1−xLn.sub.x)(Ba.sub.y,Sr.sub.1−y)(Co.sub.z,Tn.sub.1−z)O.sub.5+δ, wherein Ln is selected from La, Nd, Ce, Pm, Sm, Er, Gd, Dy, Ho, and Yb; Tn is selected from Fe, Ni, Cu, Zn, Mn, Cr, and Nd; 0≤x≤1; 0≤y≤1; 0≤z≤1; and δ is an oxygen deficit; another electrode comprising a metal/perovskite cermet; and a proton-conducting membrane between the electrode and the another electrode and comprising a perovskite having an ionic conductivity greater than or equal to about 10.sup.−2 S/cm at one or more temperatures within a range of from about 400° C. to about 700° C.
10. The system of claim 9, wherein the electrochemical cell is configured to switch between an electrolysis mode for producing H.sub.2 gas from the steam stream and a fuel cell mode for generating electricity from the produced H.sub.2 gas at the one or more temperatures within the range of from about 400° C. to about 700° C.
11. The system of claim 9, further comprising at least one heating apparatus operatively associated with the electrochemical apparatus and configured to heat the steam stream to the one or more temperatures within the range of from about 400° C. to about 700° C.
12. The system of claim 9, wherein the proton-conducting membrane comprises a BCZYYb selected from BaCe.sub.0.4Zr.sub.0.4Y.sub.0.1Yb.sub.0.1O.sub.3−δ, BaCe.sub.0.5Zr.sub.0.3Y.sub.0.1Yb.sub.0.1O.sub.3−δ, and BaCe.sub.0.7Zr.sub.0.1Y.sub.0.1Yb.sub.0.1O.sub.3−δ.
13. A method of generating electricity, comprising: introducing steam to an electrochemical cell comprising: a first electrode comprising (Pr.sub.1−xLn.sub.x)(Ba.sub.y,Sr.sub.1−y)(Co.sub.z,Tn.sub.1−z)O.sub.5+δ, wherein Ln is selected from La, Nd, Ce, Pm, Sm, Er, Gd, Dy, Ho, and Yb; Tn is selected from Fe, Ni, Cu, Zn, Mn, Cr, and Nd; 0≤x≤1; 0≤y≤1; 0≤z≤1; and δ is an oxygen deficit; a second electrode comprising a metal/perovskite cermet; and a proton-conducting membrane between the first electrode and the second electrode; applying a first potential difference between the first electrode and the second electrode of the electrochemical cell to produce H.sub.2 gas from the steam; and applying a second potential difference between the first electrode and the second electrode of the electrochemical cell to generate electricity using the produced H.sub.2 gas as a fuel.
14. The method of claim 13, wherein applying a first potential difference between the first electrode and the second electrode comprises operating the electrochemical cell in electrolysis mode to decompose the steam at the first electrode and produce the H.sub.2 gas at the second electrode.
15. The method of claim 13, wherein applying a second potential difference between the first electrode and the second electrode comprises operating the electrochemical cell in fuel cell mode to decompose the produced H.sub.2 gas at the second electrode and produce H.sub.2O at the first electrode.
16. The method of claim 13, wherein: applying a first potential difference between the first electrode and the second electrode comprises applying the first potential difference at a temperature within a range of from about 400° C. to about 700° C.; and applying a second potential difference between the first electrode and the second electrode comprises applying the first potential difference at the temperature within the range of from about 400° C. to about 700° C.
17. A structure, comprising at least one layered perovskite having a general formula:
DAB.sub.2O.sub.5+δ, wherein D consists of two or more of La, Ce, Pr, Nd, Pm, Sm, Er, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu; A consists of one or more of Sr and Ba; B consists of one or more of Co, Fe, Ni, Cu, Zn, Mn, Cr, and Nd; and δ is an oxygen deficit.
18. The structure of claim 17, wherein: D consists of Pr and one of La, Ce, Nd, Pm, Sm, Er, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu; and B consists of Co and one of Fe, Ni, Cu, Zn, Mn, Cr, and Nd.
19. The structure of claim 17, wherein: D consists of Pr and La; A consists of Ba; and B consists of Co.
20. An apparatus, comprising at least one structure comprising Pr.sub.0.5La.sub.0.5BaCo.sub.2O.sub.5+δ, wherein δ is an oxygen deficit.
21. The apparatus of claim 20, wherein the at least one structure consists of Pr.sub.0.5La.sub.0.5BaCo.sub.2O.sub.5+δ.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
[0014]
[0015]
[0016]
[0017]
DETAILED DESCRIPTION
[0018] The following description provides specific details, such as material compositions and processing conditions (e.g., temperatures, pressures, flow rates, etc.) in order to provide a thorough description of embodiments of the disclosure. However, a person of ordinary skill in the art will understand that the embodiments of the disclosure may be practiced without necessarily employing these specific details. Indeed, the embodiments of the disclosure may be practiced in conjunction with conventional systems and methods employed in the industry. In addition, only those process components and acts necessary to understand the embodiments of the present disclosure are described in detail below. A person of ordinary skill in the art will understand that some process components (e.g., pipelines, line filters, valves, temperature detectors, flow detectors, pressure detectors, and the like) are inherently disclosed herein and that adding various conventional process components and acts would be in accord with the disclosure. In addition, the drawings accompanying the application are for illustrative purposes only, and are not meant to be actual views of any particular material, device, or system.
[0019] As used herein, the term “negative electrode” means and includes an electrode having a relatively lower electrode potential in an electrochemical cell (i.e., lower than the electrode potential in a positive electrode therein). Conversely, as used herein, the term “positive electrode” means and includes an electrode having a relatively higher electrode potential in an electrochemical cell (i.e., higher than the electrode potential in a negative electrode therein).
[0020] As used herein, the term “electrolyte” means and includes an ionic conductor, which can be in a solid state, a liquid state, or a gas state (e.g., plasma).
[0021] As used herein, the term “compatible” means that a material does not undesirably react, decompose, or absorb another material, and also that the material does not undesirably impair the chemical and/or mechanical properties of the another material.
[0022] As used herein, spatially relative terms, such as “beneath,” “below,” “lower,” “bottom,” “above,” “upper,” “top,” “front,” “rear,” “left,” “right,” and the like, may be used for ease of description to describe one element's or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Unless otherwise specified, the spatially relative terms are intended to encompass different orientations of the materials in addition to the orientation depicted in the figures. For example, if materials in the figures are inverted, elements described as “below” or “beneath” or “under” or “on bottom of” other elements or features would then be oriented “above” or “on top of” the other elements or features. Thus, the term “below” can encompass both an orientation of above and below, depending on the context in which the term is used, which will be evident to one of ordinary skill in the art. The materials may be otherwise oriented (e.g., rotated 90 degrees, inverted, flipped) and the spatially relative descriptors used herein interpreted accordingly.
[0023] As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
[0024] As used herein, “and/or” includes any and all combinations of one or more of the associated listed items.
[0025] As used herein, the term “configured” refers to a size, shape, material composition, material distribution, orientation, and arrangement of one or more of at least one structure and at least one apparatus facilitating operation of one or more of the structure and the apparatus in a pre-determined way.
[0026] As used herein, the term “substantially” in reference to a given parameter, property, or condition means and includes to a degree that one of ordinary skill in the art would understand that the given parameter, property, or condition is met with a degree of variance, such as within acceptable manufacturing tolerances. By way of example, depending on the particular parameter, property, or condition that is substantially met, the parameter, property, or condition may be at least 90.0% met, at least 95.0% met, at least 99.0% met, at least 99.9% met, or even 100.0% met.
[0027] As used herein, “about” or “approximately” in reference to a numerical value for a particular parameter is inclusive of the numerical value and a degree of variance from the numerical value that one of ordinary skill in the art would understand is within acceptable tolerances for the particular parameter. For example, “about” or “approximately” in reference to a numerical value may include additional numerical values within a range of from 90.0 percent to 110.0 percent of the numerical value, such as within a range of from 95.0 percent to 105.0 percent of the numerical value, within a range of from 97.5 percent to 102.5 percent of the numerical value, within a range of from 99.0 percent to 101.0 percent of the numerical value, within a range of from 99.5 percent to 100.5 percent of the numerical value, or within a range of from 99.9 percent to 100.1 percent of the numerical value.
[0028] An embodiment of the disclosure will now be described with reference to
[0029] The first electrode 102 (e.g., steam side electrode) may be formed of and include a triple conducting layered perovskite compatible with the material compositions of the proton-conducting membrane 104 and the second electrode 106 and the operating conditions (e.g., temperature, pressure, current density, etc.) of the electrochemical cell 100. As used herein the term “triple conducting layered perovskite” means and includes a layered perovskite formulated to conduct hydrogen ions (H.sup.+)(i.e., protons), oxygen ions (O.sup.2−), and electrons (e.sup.−). The triple conducting layered perovskite of the first electrode 102 may facilitate the production of H.sub.2 gas from steam (e.g., through water splitting reaction (WSR)) when the electrochemical cell 100 is operated in electrolysis mode at a temperature within the range of from about 400° C. to about 700° C., and may also facilitate electricity generation from H.sub.2 gas (e.g., the oxygen reduction reaction (ORR)) when the electrochemical cell 100 is operated in fuel cell mode at a temperature within the range of from about 400° C. to about 700° C. (e.g., from about 400° C. to about 600° C.).
[0030] The triple conducting layered perovskite of the first electrode 102 may exhibit a lattice structure having the general formula:
DAB.sub.2O.sub.5+δ (1)
wherein two or more lanthanide elements (e.g., lanthanum (La), cerium (Ce), praseodymium (Pr), neodymium (Nd), promethium (Pm), samarium (Sm), europium (Er), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), ytterbium (Yb), lutetium (Lu)) occupy “D” sites in the lattice structure; one or more of strontium (Sr) and barium (Ba) occupy “A” sites in the lattice structure; and one or more of cobalt (Co), iron (Fe), nickel (Ni), copper (Cu), zinc (Zn), manganese (Mn), chromium (Cr), and neodymium (Nd) occupy “B” sites in the lattice structure; and δ is the oxygen deficiency. By way of non-limiting example, the triple conducting layered perovskite of the first electrode 102 may comprise (Pr.sub.1−xLn.sub.x)(Ba.sub.y,Sr.sub.1−y)(Co.sub.z,Tn.sub.1−z)O.sub.5+δ, wherein Ln is selected from La, Nd, Ce, Pm, Sm, Er, Gd, Dy, Ho, and Yb; Tn is selected from Fe, Ni, Cu, Zn, Mn, Cr, and Nd; 0≤x≤1; 0≤y≤1; and 0≤z≤1. In some embodiments, the triple conducting perovskite of the first electrode 102 comprises Pr.sub.0.5La.sub.0.5BaCo.sub.2O.sub.5+δ (hereinafter also referred to as “PLBC”).
[0031]
[0032] With returned reference to
[0033] By way of non-limiting example, the proton-conducting membrane 104 may comprise one or more a yttrium- and ytterbium-doped barium-cerate-zirconate (BCZYYb), such as BaCe.sub.yZr.sub.0.8−yY.sub.0.2−xYb.sub.xO.sub.3−δ, wherein x and y are dopant levels and δ is the oxygen deficit (e.g., BaCe.sub.0.4Zr.sub.0.4Y.sub.0.1Yb.sub.0.1O.sub.3−δ; BaCe.sub.0.5Zr.sub.0.3Y.sub.0.1Yb.sub.0.1O.sub.3−δ; BaCe.sub.0.7Zr.sub.0.1Y.sub.0.1Yb.sub.0.1O.sub.3−δ; etc.); a yttrium- and ytterbium-doped barium-strontium-niobate (BSNYYb), such as Ba.sub.3(Sr.sub.1−xNb.sub.2−yY.sub.xYb.sub.y)O.sub.9−δ, wherein x and y are dopant levels and δ is the oxygen deficit; doped barium-cerate (BaCeO.sub.3) (e.g., yttrium-doped BaCeO.sub.3 (BCY)); doped barium-zirconate (BaZrO.sub.3) (e.g., yttrium-doped BaCeO.sub.3 (BZY)); barium-yttrium-stannate (Ba.sub.2(YSn)O.sub.5.5); and barium-calcium-niobate (Ba.sub.3(CaNb.sub.2)O.sub.9). In some embodiments, the proton-conducting membrane 104 comprises a BCZYYb.
[0034] The second electrode 106 (e.g., H.sub.2 gas side electrode) of the electrochemical cell 100 may be formed of and include material compatible with the material compositions of the first electrode 102 and the proton-conducting membrane 104 under the operating conditions (e.g., temperature, pressure, current density, etc.) of the electrochemical cell 100. The material composition of the second electrode 106 may permit the production of H.sub.2 gas from steam when the electrochemical cell 100 is operated in electrolysis mode at an operational temperature within the range of from about 400° C. to about 700° C. (e.g., from about 400° C. to about 600° C.), and may also permit electricity generation from H.sub.2 gas when the electrochemical cell 100 is operated in fuel cell mode at an operational temperature within the range of from about 400° C. to about 700° C. (e.g., from about 400° C. to about 600° C.).
[0035] By way of non-limiting example, the second electrode 106 may comprise a cermet material including at least one metal (e.g., Ni) and at least one perovskite, such as a nickel/perovskite cermet (Ni-perovskite) material (e.g., a Ni-BCZYYb, such as Ni—BaCe.sub.0.4Zr.sub.0.4Y.sub.0.1Yb.sub.0.1O.sub.3−δ, Ni—BaCe.sub.0.5Zr.sub.0.3Y.sub.0.1Yb.sub.0.1O.sub.3−δ, or Ni—BaCe.sub.0.7Zr.sub.0.1Y.sub.0.1Yb.sub.0.1O.sub.3−δ; a Ni- BSNYYb; Ni—BaCeO.sub.3; Ni—BaZrO.sub.3; Ni—Ba.sub.2(YSn)O.sub.5.5; Ni—Ba.sub.3(CaNb.sub.2)O.sub.9). In some embodiments, the second electrode 106 comprises a Ni-BCZYYb.
[0036] The first electrode 102, the second electrode 106, and the proton-conducting membrane 104 may each individually exhibit any desired dimensions (e.g., length, width, thickness) and any desired shape (e.g., a cubic shape, cuboidal shape, a tubular shape, a tubular spiral shape, a spherical shape, a semi-spherical shape, a cylindrical shape, a semi-cylindrical shape, a conical shape, a triangular prismatic shape, a truncated version of one or more of the foregoing, and irregular shape). The dimensions and the shapes of the first electrode 102, the second electrode 106, and the proton-conducting membrane 104 may be selected relative to one another such that the proton-conducting membrane 104 substantially intervenes between opposing surfaces of the first electrode 102 and the second electrode 106. In some embodiments, the first electrode 102 and the second electrode 106 each individually exhibit a thickness within a range of from about 10 micrometers (μm) to about 1000 μm; and the proton-conducting membrane 104 exhibit a thickness within a range of from about 5 μm to about 1000 μm.
[0037] The electrochemical cell 100, including the first electrode 102, the proton-conducting membrane 104, and the second electrode 106 thereof, may be formed using conventional processes (e.g., rolling process, milling processes, shaping processes, pressing processes, consolidation processes, etc.), which are not described in detail herein. The electrochemical cell 100 may be mono-faced or bi-faced, and may have a prismatic, folded, wound, cylindrical, or jelly rolled configuration.
[0038] Electrochemical cells (e.g., the electrochemical cell 100) in accordance with embodiments of the disclosure may be used in embodiments of H.sub.2 gas production and electricity generation systems of the disclosure. For example,
[0039] The steam source 302 comprises at least one apparatus configured and operated to produce a steam stream 314 including steam (e.g., gaseous H.sub.2O). The steam stream 314 may be directed into the electrochemical apparatus 304 from the steam source 302 to interact with the first electrode 102 of the electrochemical cell 100 therein when the electrochemical cell 100 is operated in electrolysis mode, as described in further detail below. The steam source 302 may also receive an H.sub.2O stream 316 containing one or more phases of H.sub.2O (e.g., steam) exiting the electrochemical apparatus 304 when the electrochemical cell 100 is operated in fuel cell mode, as also described in detail herein. By way of non-limiting example, the steam source 302 may comprise a boiler apparatus configured and operated to heat liquid H.sub.2O to a temperature greater than or equal to 100° C. In some embodiments, the steam source 302 is configured and operated to convert the liquid H.sub.2O to steam having a temperature within a range of an operating temperature of the electrochemical cell 100 of the electrochemical apparatus 304, such as a temperature within a range of from about 400° C. to about 700° C. (e.g., from about 400° C. to about 600° C.). In some embodiments, the steam source 302 is configured and operated to convert the liquid H.sub.2O into steam having a temperature below the operating temperature of the electrochemical cell 100. In such embodiments, the heating apparatus 312 may be employed to further heat the steam stream 314 to the operational temperature of the electrochemical cell 100, as described in further detail below.
[0040] The electrochemical apparatus 304, including the housing structure 306 and the electrochemical cell 100 thereof, is configured and operated to facilitate the production of H.sub.2 gas from steam (e.g., steam of the steam stream 314) when the electrochemical cell 100 is operated in electrolysis mode, and to facilitate the electricity generation from H.sub.2 gas (e.g., the H.sub.2 gas produced when the electrochemical cell 100 is operated in electrolysis mode) when the electrochemical cell 100 is operated in fuel cell mode. The housing structure 306 may exhibit any shape (e.g., a tubular shape, a quadrilateral shape, a spherical shape, a semi-spherical shape, a cylindrical shape, a semi-cylindrical shape, truncated versions thereof, or an irregular shape) and size able to contain (e.g., hold) the electrochemical cell 100 therein. In addition, the housing structure 306 is configured, such that when the electrochemical cell 100 is operated in electrolysis mode, the housing structure 306 may receive and directs the steam stream 314 to the first electrode 102 of the electrochemical cell 100, may direct O.sub.2 gas produced at the first electrode 102 of the electrochemical cell 100 away from the electrochemical apparatus 304 as an O.sub.2 gas stream 318, and may optionally direct H.sub.2 gas produced at the second electrode 106 of the electrochemical cell 100 away from the electrochemical apparatus 304 as an H.sub.2 gas stream 322. The housing structure 306 may also be configured, such that when the electrochemical cell 100 is operated in fuel cell mode, the housing structure 306 may receive and direct a H.sub.2 gas-containing stream 324 to the second electrode 106 of the electrochemical cell 100, may receive and direct a O.sub.2 gas-containing stream 320 to the first electrode 102 of the electrochemical cell 100, and may direct H.sub.2O produced at the first electrode 102 of the electrochemical cell 100 away from the electrochemical apparatus 304 as an H.sub.2O stream 316. The housing structure 306 may be formed of and include any material (e.g., glass, metal, alloy, polymer, ceramic, composite, combination thereof, etc.) compatible with the operating conditions (e.g., temperatures, pressures, etc.) of the electrochemical apparatus 304.
[0041] The housing structure 306 of the electrochemical apparatus 304 may at least partially define at least one internal chamber 326 at least partially surrounding the electrochemical cell 100. The electrochemical cell 100 may serve as a boundary between a first region 328 (e.g., a steam region) of the internal chamber 326 configured and positioned to temporarily contain steam, and a second region 330 (e.g., an H.sub.2 gas region) of the internal chamber 326 configured and positioned to temporarily contain H.sub.2 gas. H.sub.2O (e.g., steam) may be substantially limited to the first region 328 of the internal chamber 326 by the configurations and positions of the housing structure 306 and the electrochemical cell 100. Keeping the second region 330 of the internal chamber 326 substantially free of the H.sub.2O circumvents additional processing of produced H.sub.2 gas (e.g., to separate the produced H.sub.2 gas from steam) that may otherwise be necessary if the H.sub.2O (e.g., steam) was provided within the second region 330 of the internal chamber 326. In addition, protecting the second electrode 106 of the electrochemical cell 100 from exposure to H.sub.2O may enhance the operational life (e.g., durability) of the electrochemical cell 100 as compared to conventional electrochemical cells by preventing undesirable oxidation of the second electrode 106 that may otherwise occur in the presence of H.sub.2O.
[0042] Although the electrochemical apparatus 304 is depicted as including a single (i.e., only one) electrochemical cell 100 in
[0043] Although the system 300 is depicted as including a single (i.e., only one) electrochemical apparatus 304 in
[0044] The power source 308 may comprise one or more of a device, structure, and apparatus able to apply a potential difference (e.g., voltage) between the first electrode 102 of the electrochemical cell 100 and the second electrode 106 of the electrochemical cell 100 to facilitate desired operation (e.g., electrolysis mode operation, fuel cell mode operation) of the electrochemical cell 100. During electrolysis mode operation of the electrochemical cell 100, the potential difference applied between the first electrode 102 and the second electrode 106 permits the first electrode 102 to serve as the positive electrode (e.g., anode) and the second electrode 106 to serve as the negative electrode (e.g., cathode) to facilitate water splitting reaction (WSR) and the production of H.sub.2 gas from steam, as described in further detail below. During fuel cell mode operation of the electrochemical cell 100, the potential difference applied between the first electrode 102 and the second electrode 106 permits the second electrode 106 to serve as the positive electrode (e.g., anode) and the first electrode 102 to serve as the negative electrode (e.g., cathode) to facilitate oxygen reduction reaction (ORR) and the electricity generation using H.sub.2 gas as a fuel, as also described in further detail below. The power source 308 may, for example, comprise one or more of a device, structure, or apparatus configured and operated to exploit one or more of solar energy, wind (e.g., wind turbine) energy, hydropower energy, geothermal energy, nuclear energy, combustion-based energy, and waste heat (e.g., heat generated from one or more of an engine, a chemical process, and a phase change process) to apply a potential difference between the first electrode 102 and the second electrode 106 of the electrochemical cell 100.
[0045] The heating apparatus 312, if present, may comprise at least one apparatus (e.g., one or more of a combustion heater, an electrical resistance heater, an inductive heater, and an electromagnetic heater) configured and operated to heat one or more of at least a portion of the electrochemical apparatus 304 and one or more of the streams (e.g., one or more of the steam stream 314, the H.sub.2 gas-containing stream 324, and the O.sub.2 gas-containing stream 320) directed into the electrochemical apparatus 304 during desired operation (e.g., electrolysis mode operation, fuel cell mode operation) of the electrochemical cell 100 to an operating temperature of the electrochemical apparatus 304. The operating temperature of the electrochemical apparatus 304 may at least partially depend on the material compositions of the first electrode 102, the proton-conducting membrane 104, and the second electrode 106 thereof. In some embodiments, the heating apparatus 312 heats one or more of at least a portion of the electrochemical apparatus 304 and one or more of the streams directed into the electrochemical apparatus 304 to a temperature within a range of from about 400° C. to about 700° C. (e.g., from about 400° C. to about 600° C.). In additional embodiments, such as in embodiments wherein a temperature of the streams directed is already within the operating temperature range of the electrochemical cell 100 of the electrochemical apparatus 304, the heating apparatus 312 may be omitted (e.g., absent) from the system 300.
[0046] H.sub.2 gas source 310, if present, may comprise one or more of a device, structure, and apparatus configured and operated to produce an H.sub.2 gas-containing stream 324 including H.sub.2 gas. The H.sub.2 gas-containing stream 324 may be directed into the electrochemical apparatus 304 from the H.sub.2 gas source 310 to interact with the second electrode 106 of the electrochemical cell 100 therein when the electrochemical cell 100 is operated in fuel cell mode, as described in further detail below. The H.sub.2 gas source 310 may also receive and temporarily store (e.g., contain) one or more portions of the H.sub.2 gas stream 322 including H.sub.2 gas exiting the electrochemical apparatus 304 when the electrochemical cell 100 is operated in electrolysis mode, as also described in detail herein. The H.sub.2 gas exiting the electrochemical apparatus 304 in the H.sub.2 gas stream 322 during electrolysis mode operation of the electrochemical cell 100 may be employed as at least a portion of the H.sub.2 gas of the H.sub.2 gas-containing stream 324 being directed into the electrochemical apparatus 304 when the electrochemical cell 100 is operated in fuel cell mode. In additional embodiments, such as in embodiments wherein the electrochemical cell 100 is rapidly switched (e.g., in under five (5) minutes, such as in under two (2) minutes, or in under one (1) minute) between electrolysis mode operation and fuel cell mode operation, the H.sub.2 gas source 310 may be omitted. In such embodiments, the at least a portion (e.g., substantially all) of the H.sub.2 gas produced during electrolysis mode operation of the electrochemical cell 100 may be employed as fuel during fuel cell mode operation of the electrochemical cell 100 before the H.sub.2 gas produced H.sub.2 gas can exit the second region 330 of the internal chamber 326 of the housing structure 306.
[0047] O.sub.2 gas source 332, if present, may comprise one or more of a device, structure, and apparatus configured and operated to produce an O.sub.2 gas-containing stream 320 including O.sub.2 gas. The O.sub.2 gas-containing stream 320 may be directed into the electrochemical apparatus 304 from the O.sub.2 gas source 332 to interact with the first electrode 102 of the electrochemical cell 100 therein when the electrochemical cell 100 is operated in fuel cell mode, as described in further detail below. The O.sub.2 gas source 332 may also receive and temporarily store (e.g., contain) one or more portions of the O.sub.2 gas stream 318 including O.sub.2 gas exiting the electrochemical apparatus 304 when the electrochemical cell 100 is operated in electrolysis mode, as also described in detail herein. The O.sub.2 gas exiting the electrochemical apparatus 304 in the O.sub.2 gas stream 318 during electrolysis mode operation of the electrochemical cell 100 may be employed as at least a portion of the O.sub.2 gas of the O.sub.2 gas-containing stream 320 being directed into the electrochemical apparatus 304 when the electrochemical cell 100 is operated in fuel cell mode.
[0048] When the electrochemical cell 100 of the electrochemical apparatus 304 (and, hence, the electrochemical apparatus 304 itself) is operated in electrolysis mode, the system 300 directs the steam stream 314 from the steam source 302 and into the electrochemical apparatus 304 to interact with the first electrode 102 (e.g., steam side electrode) of the electrochemical cell 100 contained therein. A potential difference (e.g., voltage) is applied between the first electrode 102 (serving as an anode) and the second electrode 106 (serving as a cathode) by the power source 308 so that as steam interacts with the first electrode 102, H atoms of the steam release their electrons (e.sup.−) to generate oxygen gas (O.sub.2(g)), hydrogen ions (H.sup.+) (i.e., protons), and electrons (e.sup.−) according to the following equation:
2H.sub.2O.sub.(g).fwdarw.O.sub.2(g)+4H.sup.++4e.sup.− (2)
[0049] The generated H.sup.+ permeate (e.g., diffuse) across the proton-conducting membrane 104 to the second electrode 106, and the generated e.sup.− are directed to the power source 308 through external circuitry. The produced O.sub.2 gas may exit the electrochemical apparatus 304 as an O.sub.2 gas stream 318. At the second electrode 106, the generated H.sup.+ exiting the proton-conducting membrane 104 reacts with e.sup.− received from the power source 308 to form H atoms, which then combine to form H.sub.2 gas (H.sub.2(g)), according to the following equation:
4H.sup.++4e.sup.−.fwdarw.2H.sub.2(g) (3)
[0050] The produced H.sub.2 gas may exit the electrochemical apparatus 304 as the H.sub.2 gas stream 322.
[0051] When the electrochemical cell 100 of the electrochemical apparatus 304 (and, hence, the electrochemical apparatus 304 itself) is operated in fuel cell mode, the system 300 employs H.sub.2 gas previously produced by the electrochemical cell 100 when operated in electrolysis mode and/or directed into electrochemical apparatus 304 (e.g., into the second region 330 thereof) from the H.sub.2 gas containment vessel 310 as a H.sub.2 gas-containing stream 324 to interact with the second electrode 106 (e.g., H.sub.2 gas side electrode) of the electrochemical cell 100. A potential difference (e.g., voltage) is applied between the second electrode 106 (serving as an anode) and the first electrode 102 (serving as a cathode) by the power source 308 so that as H.sub.2 gas interacts with the second electrode 106, H atoms of the H.sub.2 gas release their electrons (e.sup.−) to generate hydrogen ions (H.sup.+) (i.e., protons) and electrons (e.sup.−) according to the following equation (the reverse reaction of Equation (2) above):
2H.sub.2(g).fwdarw.4H.sup.++4e.sup.− (4)
[0052] The generated H.sup.+ permeate (e.g., diffuse) across the proton-conducting membrane 104 to the first electrode 102, and the generated e.sup.− are directed to the power source 308 through external circuitry. At the first electrode 102, the generated H.sup.+ exiting the proton-conducting membrane 104 react with e.sup.− received from the power source 308 and O.sub.2 gas previously produced by the electrochemical cell 100 when operated in electrolysis mode and/or directed into electrochemical apparatus 304 (e.g., into the first region 328 thereof) from the O.sub.2 gas source 332 as an O.sub.2 gas-containing stream 320 to generate electricity and produce H.sub.2O, according to the following equation (the reverse reaction of Equation (1) above):
O.sub.2(g)+4H.sup.++4e.sup.−.fwdarw.4H.sub.2O (5)
[0053] The produced H.sub.2O may exit the electrochemical apparatus 304 as the H.sub.2O stream 316 and may be directed into the steam source 302, and/or may be employed to produce additional H.sub.2 gas when the electrochemical cell 100 of the electrochemical apparatus 304 (and, hence, the electrochemical apparatus 304 itself) is operated in electrolysis mode.
[0054] Switching between electrolysis mode operation and fuel cell mode operation of the electrochemical cell 100 may be rapid (e.g., electrolysis and fuel cell operation modes may alternate between one another using relatively short time periods for each operation, such as time periods less than or equal to five (5) minutes, less than or equal to two (2) minutes, or less than or equal to one (1) minute), or may be delayed (e.g., the electrolysis and fuel cell operation modes may not alternate between one another using relatively short time periods). In some embodiments, such as embodiments wherein the electrochemical cell 100 is rapidly switched (e.g., cyclically alternated) between electrolysis mode operation and fuel cell mode operation, at least a portion (e.g., substantially all) of the H.sub.2 gas produced during electrolysis mode operation of the electrochemical cell 100 is consumed as fuel during fuel cell mode operation of the electrochemical cell 100 before the produced H.sub.2 gas can exit the electrochemical apparatus 304 as the H.sub.2 gas stream 322. In additional embodiments, such as embodiments wherein the electrochemical cell 100 is not rapidly switched between electrolysis mode operation and fuel cell mode operation, at least a portion (e.g., substantially all) of the H.sub.2 gas produced during electrolysis mode operation of the electrochemical cell 100 may exit the electrochemical apparatus 304 as the H.sub.2 gas stream 322 and may be stored (e.g., at the H.sub.2 gas source 310, if any) for subsequent use (e.g., for subsequent use as fuel during relatively delayed fuel cell mode operation of the electrochemical cell 100), as desired.
[0055] Still referring to
[0056] Thermal energy input into (e.g., through the heating apparatus 312 (if present)) and/or generated by the electrochemical apparatus 304 may also be used to heat one or more other components and/or streams of the system 300. As a non-limiting example, during electrolysis mode operation of the electrochemical cell 100 of the electrochemical apparatus 304, one or more of the H.sub.2 gas stream 322 and the O.sub.2 gas stream 318 exiting the electrochemical apparatus 304 may be directed into a heat exchanger configured and operated to facilitate heat exchange between the H.sub.2 gas stream 322 and/or the O.sub.2 gas stream 318 of the system 300 and one or more other relatively cooler streams (e.g., in some embodiments, the steam stream 314) of the system 300 to transfer heat from the H.sub.2 gas stream 322 and/or the O.sub.2 gas stream 318 to the relatively cooler stream(s) to facilitate the recovery of the thermal energy input into and generated within the electrochemical apparatus 304. The recovered thermal energy may increase process efficiency and/or reduce operational costs without having to react (e.g., combust) the H.sub.2 gas stream 322 and/or the O.sub.2 gas stream 318. As another non-limiting example, during fuel cell mode operation of the electrochemical cell 100 of the electrochemical apparatus 304, the H.sub.2O stream 316 exiting the electrochemical apparatus 304 may be directed into a heat exchanger configured and operated to facilitate heat exchange between the H.sub.2O stream 316 of the system 300 and one or more other relatively cooler streams (e.g., in some embodiments, one or more of the O.sub.2 gas-containing stream 320 and the H.sub.2 gas-containing stream 324) of the system 300 to transfer heat from H.sub.2O stream 316 to the relatively cooler stream(s) to facilitate the recovery of the thermal energy input into and generated within the electrochemical apparatus 304. The recovered thermal energy may increase process efficiency and/or reduce operational costs without having to react (e.g., combust) one or more of the streams employed in the system 300.
[0057] The electrochemical cells (e.g., the electrochemical cell 100), structures (e.g., the first electrode 102), apparatuses (e.g., the electrochemical apparatus 304), systems (e.g., the system 300), and methods of the disclosure facilitate the simple and efficient H.sub.2 gas production and electricity generation at intermediate temperatures, such as temperatures within a range of from about 400° to about 700° C. (e.g., from about 400° to about 600° C.). The electrochemical cells, structures, apparatuses, systems, and methods of the disclosure may reduce one or more of the time (e.g., processing steps), costs (e.g., material costs), and energy (e.g., thermal energy, electrical energy, etc.) required to produce H.sub.2 gas and/or generate electricity relative to conventional electrochemical cells, structures, apparatuses, systems, and methods. The electrochemical cells, structures, apparatuses, systems, and methods of the disclosure may be more efficient, durable, and reliable that conventional electrochemical cells, conventional structures, conventional apparatuses, conventional systems, and conventional methods of H.sub.2 gas production and electricity generation.
[0058] The following examples serve to explain embodiments of the disclosure in more detail. These examples are not to be construed as being exhaustive, exclusive, or otherwise limiting as to the scope of the disclosure.
EXAMPLES
Example 1
Electrolysis Mode Performance of an Electrochemical Cell
[0059] An electrochemical cell exhibiting the general configuration of the electrochemical cell 100 shown in
[0060]
Example 2
Comparison of Electrolysis Mode Performance
[0061] The electrolysis mode performance of an electrochemical cell exhibiting the general configuration of the electrochemical cell 100 shown in
[0062]
[0063] While the disclosure is susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, the disclosure is not limited to the particular forms disclosed. Rather, the disclosure is to cover all modifications, equivalents, and alternatives falling within the scope of the accompanying claims and their legal equivalent. For example, elements and features disclosed in relation to one embodiment may be combined with elements and features disclosed in relation to other embodiments of the disclosure.