FLUID SUPPLY DEVICES AND FLUID MEMBER FOR FORMING A MOBILE PHASE FOR A SAMPLE SEPARATING DEVICE
20210389285 · 2021-12-16
Inventors
- Clemens Plachetka (Malsch, DE)
- Konstantin Shoykhet (Karlsruhe, DE)
- Tony Ziegler (Steinfeld, DE)
- Joachim-Richard Wagner (Ettlingen, DE)
- Manfred Berndt (Karlsruhe, DE)
Cpc classification
B01D15/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D15/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A fluid supply device for providing a mobile phase for a sample separating device includes, a supply conduit for providing a fluid which forms at least a part of the mobile phase, a fluid valve which is fluidically coupled with the supply conduit and, depending on its switching state, enables or prevents a passing of the fluid from the supply conduit, an elastic buffer unit which is fluidically coupled upstream of the fluid valve with the supply conduit and which is configured for buffering the fluid, and a fluid conveying unit for conveying the fluid which passes the fluid valve.
Claims
1. A fluid supply device for providing a mobile phase for a sample separating device, the fluid supply device comprising: a supply conduit for providing a fluid which forms at least a part of the mobile phase; a fluid valve which is fluidically coupled with the supply conduit and, depending on its switching state, enables or prevents a passing of the fluid from the supply conduit; an elastic buffer unit which is fluidically coupled upstream of the fluid valve with the supply conduit and which is configured for buffering the fluid; and a fluid conveying unit for conveying the fluid which is passing the fluid valve.
2. The fluid supply device according to claim 1, comprising: at least one further supply conduit for providing at least one further fluid which forms at least a further part of the mobile phase; at least one further fluid valve which is fluidically coupled with the at least one further supply conduit and, depending on its switching state, enables or prevents a passing of the at least one further fluid from the at least one further supply conduit; and at least one further elastic buffer unit which is fluidically coupled upstream of the at least one further fluid valve with the at least one further supply conduit and which is configured for buffering the at least one further fluid, wherein the fluid conveying unit is configured for conveying the at least one further fluid which passes the at least one further fluid valve, such that the mobile phase is formed of the fluid and the at least one further fluid.
3. The fluid supply device according to claim 1, wherein the buffer unit comprises a variable buffer volume and an elastic compensating element which is at least partially delimiting the buffer volume, which is configured for elastically compensating pressure fluctuations in the supply conduit.
4. The fluid supply device according to claim 1, wherein the buffer unit comprises one of: a sensor unit for detecting a sensor information which is related to the fluid in the supply conduit; a sensor membrane for detecting a sensor information which is related to the fluid in the supply conduit.
5. The fluid supply device according to claim 4, wherein the sensor information is selected from the group consisting of: a pressure of the fluid in the supply conduit; a flow rate of the fluid in the supply conduit; a density of the fluid in the supply conduit; and a temperature of the fluid in the supply conduit.
6. The fluid supply device according to claim 1, wherein the buffer unit comprises one of: an actor unit for acting of the buffer unit on the fluid; an actor membrane for acting of the buffer unit on the fluid.
7. The fluid supply device according to claim 6, wherein acting on the fluid is selected from the group consisting of: a change of the elasticity of the buffer unit between a more rigid and a more flexible configuration; and a force application.
8. The fluid supply device according to claim 1, wherein the buffer unit comprises a tempering unit for tempering the fluid so as to heat and/or cool the fluid.
9. The fluid supply device according to claim 1, wherein the buffer unit comprises an electroactive polymer configured as at least a part of a sensor unit and/or an actor unit of the buffer unit.
10. The fluid supply device according to claim 1, wherein the buffer unit is actively controllable by a control unit configured to apply an electric signal to the buffer unit.
11. An integrally formed fluid member for combining and mixing fluids for forming a mobile phase in a fluid supply device, the integrally formed fluid member comprising: a plurality of fluid inlets, wherein a respective fluid is suppliable at each of the fluid inlets; a fluid combining unit for combining the fluids which are supplied at the fluid inlets; and a mixing unit for mixing the combined fluids and for providing the mixed fluids as mobile phase at a fluid outlet, wherein the mixing unit is a passive mixing unit without movable parts.
12. The integrally formed fluid member according to claim 11, comprising at least one of the following features: configured as stiff body with fluid channels which extend originating from the fluid inlets via at least one combining position of the fluids and then through the mixing unit up to the fluid outlet; wherein the fluid member is shaped as a plate and/or is configured as an injection molded part or as a laminate; wherein the fluid combining unit comprises inlet channels which are fluidically coupled with the fluid inlets, which are combined to a single outlet channel at a combining position, which leads to the mixing unit; wherein the fluid combining unit comprises inlet channels which are fluidically coupled with the fluid inlets, which are combined to a single outlet channel at a combining position, which leads to the mixing unit, wherein the inlet channels and the combining position form a substantially X-shaped fluidic structure or an array of, in particular substantially X-shaped, introducing structures; wherein the mixing unit is configured for splitting the combined fluids into multiple separate fluid streams in different mixing channels and for recombining the fluid streams from the mixing channels to the mixed mobile phase; wherein the mixing unit is configured for splitting the combined fluids into multiple separate fluid streams in different mixing channels and for recombining the fluid streams from the mixing channels to the mixed mobile phase, wherein the different mixing channels are configured to predetermine different flow times for the different flow streams; wherein the mixing unit is configured as elongated structure; wherein the fluid member comprises a sensor unit for detecting a sensor information which is related to the single fluids and/or the mobile phase, wherein the sensor information is selected from the group consisting of: a pressure of the single fluids and/or the mobile phase; a flow rate of the single fluids and/or the mobile phase; and a temperature of the single fluids and/or the mobile phase; wherein the fluid member comprises a tempering unit for tempering the single fluids and/or the mobile phase so as to heat and/or cool the single fluids and/or the mobile phase; which is made of one material; wherein the fluid combining unit is configured for splitting each fluid which is supplied at a respective one of the fluid inlets into multiple respective partial channels, and is further configured to combine the partial channels which are assigned to different ones of the fluids at each of a plurality of combining positions, to thereby obtain a respective combined flow of the different fluids at each of the combining positions, and wherein the fluid combining unit is further configured to supply the flows which are combined at the combining positions to the mixing unit for mixing.
13. A fluid supply device for providing a mobile phase for a sample separating device, the fluid supply device comprising: a plurality of supply conduits, wherein each supply conduit is configured for providing a respective fluid which commonly form the mobile phase; a plurality of fluid valves, wherein each fluid valve is fluidically coupled with a respective one of the supply conduits, and wherein each fluid valve, depending on its switching state, enables or prevents a passing of the respective fluid from the respective supply conduit; an integrally formed fluid member according to claim 11, whose fluid inlets are coupled with the fluid valves and at whose fluid outlet the mobile phase is provided; and a fluid conveying unit which is fluidically coupled with the fluid outlet for conveying the mobile phase.
14. A fluid supply device for providing a mobile phase for a sample separating device, the fluid supply device comprising: a plurality of supply conduits, wherein each supply conduit is configured for providing a respective fluid which commonly form the mobile phase; a plurality of fluid valves, wherein each fluid valve is fluidically coupled with a respective one of the supply conduits, and wherein each fluid valve, depending on its switching state, enables or prevents a passing of the respective fluid from the respective supply conduit; a fluid combining unit for combining the fluids which are passing the fluid valves at a combining position for forming the mobile phase; and a fluid conveying unit which is fluidically coupled with the combining position for conveying the mobile phase, wherein between the fluid valves and the combining position a such dimensioned compensating volume is formed, that even in the case of a maximum fluid reflow from the fluid conveying unit in the direction of the fluid valves, reaching the fluid valves by the fluid reflow is made impossible due to the compensating volume.
15. The fluid supply device according to claim 14, wherein the fluid combining unit comprises inlet channels between the fluid valves and the combining position, whose common inner volume forms the compensating volume.
16. The fluid supply device according to claim 14, wherein the compensating volume is selected from the group consisting of: at least 5 μL; at least 10 μL; and at least 30 μL.
17. The fluid supply device according to claim 2, comprising at least one of the following features: comprising a plurality of fluid component sources, wherein each fluid component source is fluidically coupled with a respective supply conduit for providing the respective fluid; wherein the fluid valves form a proportioning unit for proportioning fluid packages of the different fluids which are supplied by the supply conduits; wherein the fluid valves form a multichannel gradient valve.
18. The fluid supply device according to claim 1, comprising at least one of the following features: wherein the fluid conveying unit is configured for drawing the mobile phase; wherein the fluid conveying unit is configured for conveying the mobile phase with a pressure of at least 500 bar or at least 1200 bar; wherein the fluid conveying unit comprises a piston pump or a plurality of serial and/or parallel piston pumps; wherein the fluid conveying unit is selected from the group consisting of: a double piston pump; a binary pump; a quaternary pump; and a multichannel pump.
19. A sample separating device for separating a fluidic sample, wherein the sample separating device comprises: a fluid supply device according to claim 1 for providing a mobile phase, wherein the fluidic sample is to be injected into the mobile phase; and a sample separating unit which is configured for separating the fluidic sample which is injected into the mobile phase.
20. The sample separating device according to claim 19, further comprising at least one of the following features: the sample separating unit is configured as chromatographic separating unit; the sample separating device is configured for analyzing at least one physical, chemical and/or biological parameter of at least one fraction of the fluidic sample; the sample separating device comprises at least one of the group consisting of: a device for chemical, biological and/or pharmaceutical analysis; a chromatographic device; a liquid chromatographic device; and an HPLC device; the sample separating device is configured as microfluidic device; the sample separating device is configured as nanofluidic device; the sample separating device comprises a detector for detecting the separated sample; the sample separating device comprises an injector for injecting the fluidic sample into the mobile phase; the sample separating device comprises a sample fractionator for fractionating the separated sample.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
[0064] Other objects and many of the accompanying advantages of embodiments of the present invention are easier to recognize and better to understand with reference to the following detailed description of embodiments in conjunction with the accompanying drawings. Features which are substantially or functionally the same or similar, are provided with the same reference signs.
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[0075] The illustration in the drawing is schematic.
DETAILED DESCRIPTION
[0076] Before referring to the drawing figures exemplary embodiments are described, some basic considerations shall be summarized, based on which exemplary embodiments of the invention have been derived.
[0077] According to a first aspect of an embodiment of the invention, in fluid connection with a supply conduit and still in front of a fluid valve, an elastic buffer unit may be implemented, which, as fluidic capacity, may have a damping and compensating effect, respectively. Such a buffer between a solvent bottle and the inlet valve enables precise inlet volumes. An active buffer, for example configured by an electroactive polymer, enables a precise determination and specification, respectively, of the volume stream. Such a preferably active elastic buffer unit may advantageously comprise a sensor (in particular for capturing the pumping pressure, the density of a mobile phase, etc.) and/or an actor or actuator (in particular for adjusting the stiffness of the buffer unit). Such a sensor may be configured as a sensor membrane, for example. Such an actor may be configured as an actor membrane, for example. By providing a buffer unit with flexible and reliably adjustable, respectively, inner volume per supply conduit, solvent containers may be brought in close vicinity to a pump, such that a distance between the solvent container and the solvent inlet may be shortened. This improves the introducing behavior and prevents an undesired delay in the solvent supply which may conventionally lead to an undesired deviation of an actual composition of a mobile phase from a target composition.
[0078] According to a second aspect of an embodiment of the invention, a fluid member which is configured in an integrally formed manner or made of one piece, may accomplish both, combining multiple fluid flows and mixing. By such a member combination of a manifold with a mixer to a preferably stiff member, undesired missing volumes may be reliably prevented. Thus, in an advantageous manner, a space-saving integration of an entire multichannel gradient valve into a physical unit may be accomplished. In particular, in this respect, a use of a liquid crystal polymer (LCP) may be advantageous. For example, a mixer with an integrated distributor and passive damping may be provided.
[0079] According to a third aspect of an embodiment of the invention, a reflow volume between fluid valves and a fluid conveying unit of a fluid supply device may be provided, to receive mixed solvent which is pushed out of the pump in the backward direction before the inlet valve can close. Descriptively, a sufficiently large compensating volume may be implemented for the protection from a pump reflow.
[0080] Conventionally, a position where a gradient valve combines different solvents may be arranged in a separate member of the gradient valve. This leads to a high complexity and to a construction which is prone to errors and elaborate. Conventionally, the distributor may be integrated in a valve block and separated from the mixer which is a further assembly. In this way, problems in the connection of the different assemblies arise. Such a conventional valve block has to be precisely manufactured with small tolerances, which increases the manufacturing effort and the risks for an erroneous operation. Since a conventional design of a sealing position (in particular a valve) may receive too little volume up to combining the different channels (manifold position), an undesired reflow of the pump may lead to a failure of the valve. The mixed solvent is removed behind a seal position, which may trigger undesired chemical reactions. For example, conventionally, salt crystals may form which block the valve, or a polymerization may occur, whereby the valve may adhere. The mixer has to be connected via fluidic connection elements, which increases both, the effort and the risk for errors. A further problem of conventional fluid supply devices is that the entire liquid from solvent containers has to be accelerated along a long fluidic path up to a mixer, which has an adverse effect on the performance and promotes undesired pressure waves. The latter is disadvantageous for the performance of the valve.
[0081] According to an exemplary embodiment of the invention, the mixer and the element which combines the (for example four) fluid channels may be combined in a common member. This integrally formed member may be a planar structure or micro-processed or structured polymer foils (for example made of liquid crystal polymer), for example. Additionally, for improving the performance, an intelligent damper in form of a fluidic capacity and in form of an elastic buffer element, respectively, may be placed in front of a multichannel gradient valve.
[0082] According to an embodiment of the invention, a simplified assembly may thus be provided and a protection volume for each fluid channel may be provided. Additionally, an active damper may decouple the multichannel gradient valve from a solvent conduit with respect to excitations and mass inertia, which suppresses pressure pulses and improves the performance of the multichannel gradient valve compared to conventional embodiments.
[0083] An integrally formed fluid member for a fluid supply device according to an exemplary embodiment of the invention may provide (for example four) defined inlets from the multichannel gradient valve and a protection volume which may be dimensioned larger than or equal to a maximum reflow of the pump and all actors between a distributor position and the pump inlet. This means that an undefined composition cannot be rinsed beyond the seal position of the valve, whereby an undesired crystallization and a failure of the valve may be reliably avoided. Since the volume of the distributor is fixed and the tubes or fluid ports in the integrally formed member are dispensable, heating devices, cooling devices, temperature sensors, sensors (for example flow sensors and/or pressure sensors) for measuring defined solvent attributes may be utilized.
[0084] Since exemplary embodiments of the invention enable large diameters of the hydraulic conduits, tolerances or roughness have less impact on the pump performance. In order to accelerate a suction operation of the mobile phase through a fluid conveying unit and to decouple from the solvent conduit of the solvent containers, advantageously elastic buffer units which are configured as hydraulic capacities decouple the solvent containers and their fluid conduits from the rest of the system. During a fast reception, the liquid is mainly delivered from the capacity. Thus, it is dispensable to accelerate the rest of the fluid conduit. An elastic buffer unit which is configured as fluidic capacity may be made of a fluid reception volume which may be sealed with an elastic membrane (for example made of a perfluoro-elastomer or perfluorinated rubber (FFKM) or silicone) with a sensor layer. A sensor layer of such an elastic buffer unit may be manufactured as strain gauge or from a dielectric silicone or polymer, for example. This enables a measurement of the pressure drop, when a defined fluid reception is performed by the pump, for example. When the elasticity of the membrane and the bending are known, a pressure drop, pressure peaks, pressure waves or even a blocking of filters may be avoided. When using an electroactive polymer, for example made of silicone, the sensor element may also be configured as an actor. In particular, thereby, a bias of the damper may be dynamically adjusted.
[0085] Exemplary embodiments of the invention may provide fluid supply devices for a multichannel gradient valve which may be an inlet valve arrangement in front of a chromatographic pump for generating a solvent mixture. In particular, in each fluid channel from a respective solvent bottle to a switching valve for this fluid channel, a fluidic buffer unit may be implemented. Such a buffer volume may serve for overcoming limitations which are resulting from the fact that fluidic restrictions are unavoidable in the supply conduit from the solvent container to the valve. In operation, such restrictions may lead to the fact that the solvent cannot be accelerated in an arbitrarily fast manner, which may lead to a certain delay and thus in particular at small volumes to an erroneous dosing or metering. According to an exemplary embodiment of the invention, this may be avoided by a respective buffer volume in a respective fluid conduit. Such a fluid-elastic buffer unit thus leads to an improvement of the accuracy of the solvent composition. In particular, the buffer unit may be an active buffer in front of a respective switching valve.
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[0087] While a liquid path between the fluid conveying unit 20 and the sample separating unit 30 is typically under high pressure, the sample liquid under normal pressure is at first introduced in a region which is separated from the liquid path, a so-called sample loop of the sample application unit 40 or of the injector, which in turn introduces the sample liquid into the liquid path under high pressure. While connecting the sample liquid which is at first under normal pressure in the sample loop into the liquid path under high pressure, the content of the sample loop is brought to the system pressure of the sample separating device 10 which is configured as HPLC. A control unit 70 controls the single members 20, 30, 40, 50, 60, 90 and the fluid valves 106, 107 which are described in more detail below, and active elastic buffer units 110 of the sample separating device 10.
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[0089] The fluid supply device 100 according to
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[0091] The integrally formed fluid member 130 which is illustrated in
[0092] The fluid member 130 may be configured as a compact stiff body 142 with fluid channels 144 to 147, 150, 152 (see
[0093] Despite not being shown for the fluid member 130 in the drawing figures, the fluid member 130 may comprise one or more sensor units for detecting a sensor information related to the single fluids and/or the still unmixed or already mixed mobile phase, in a respective one of the inlet channels 144 to 147 and/or at channels (see reference sign 152 in
[0094] The fluid member 130 which is illustrated in
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[0096] A fluid inlet of the mixing unit 138 corresponds to an outlet channel 150 of the fluid combining unit 136 and/or is fluidically coupled with it. The mixing unit 138 which is illustrated in
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[0098] The fluid supply device 100 according to
[0099] Advantageously, between the fluid valves 106 to 109 and the mixing unit 138, a such dimensioned compensating volume 112 in form of the inner volume of the inlet channels 144 to 147 is formed, that even in the case of a maximum fluid reflow from the fluid conveying unit 20 in the direction of the fluid valves 106 to 109, reaching the fluid valves 106 to 109 by the fluid reflow is fluidically made impossible due to the compensating volume 112. In other words, the inner volume of the inlet channels 144 to 146 is selected to be sufficiently large, that even under worst circumstances, a reflow of the mobile phase from the fluid conveying unit 20 into the inlet channels 144 to 147 can never reach up into the fluid valves 106 to 109 due to the described dimensional configuration. Undesired crystallizing of the mobile phase under damage of the seals of the fluid valves 106 to 109 is thereby avoided. More precisely, the fluid combining unit 136 between the fluid valves 106 to 109 and the combining position 148 has elongated inlet channels 144 to 147 whose common inner volume forms the compensating volume 112. Advantageously, the compensating volume 112 is at least 10 μL. Descriptively, the compensating volume 112 is formed by the leg length and the inner diameter of the inlet channels 144 to 147 in the substantially X-shaped structure according to
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[0103] In
[0104] In particular, it is possible to implement a tempering unit in the buffer units 110 which is configured for tempering (i.e. heating or cooling) the single solvent components. Alternatively or additionally, it is possible to implement a tempering unit which is configured for tempering (i.e. heating or cooling) the solvent mixture in the fluid member 130, in particular in its mixing unit 138. Thus, tempering the mobile phase and its solvent components, respectively, before and/or after mixing is possible. Also by this measure, the correctness of the composition of a mobile phase which is provided from the fluid conveying unit 20 may be improved.
[0105] Exemplary embodiments of buffer units 110 according to embodiments of the invention are illustrated in
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[0107] According to
[0108] Furthermore, in the buffer unit 110 according to
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[0110] In addition to the members according to
[0111] Alternatively to the configuration according to
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[0113] The embodiment according to
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[0115] The fluid combining unit 136 which is illustrated in
[0116] Thus, according to
[0117] It should be noted that the term “comprise” does not exclude other elements and that the term “a” does not exclude a plurality. Also elements which are described in connection with different embodiments may be combined. It should also be noted that reference signs in the claims shall not be construed as limiting the scope of protection of the claims.