Crosslinked Polymers with Tunable Coefficients of Thermal Expansion
20210387987 · 2021-12-16
Inventors
- Erica Marie Redline (Albuquerque, NM, US)
- Chad Staiger (Albuquerque, NM)
- David R. Wheeler (Albuquerque, NM)
- Leah Appelhans (Tijeras, NM, US)
- Jeffrey C. Foster (Albuquerque, NM, US)
Cpc classification
C07C2602/12
CHEMISTRY; METALLURGY
C07C211/60
CHEMISTRY; METALLURGY
C07C13/547
CHEMISTRY; METALLURGY
International classification
C07C211/60
CHEMISTRY; METALLURGY
Abstract
Curatives and their resulting thermosets and other crosslinked polymers can reduce thermal expansion mismatch between an encapsulant and objects that are encapsulated. This can be accomplished by incorporating a negative CTE moiety into the thermoset resin or polymer backbone. The negative CTE moiety can be a thermal contractile unit that shrinks as a result of thermally induced conversion from a twist-boat to chair or cis/trans isomerization upon heating. Beyond CTE matching, other potential uses for these crosslinked polymers and thermosets include passive energy generation, energy absorption at high strain rates, mechanophores, actuators, and piezoelectric applications.
Claims
1. A curative comprising a disubstituted-dibenzocyclooctane, disubstituted-dibenzocycloheptane, disubstituted-stilbene, or disubstituted-azobenzene.
2. The curative of claim 1, wherein the disubstituted-dibenzocyclooctane, disubstituted-dibenzocycloheptane, disubstituted-stilbene, or disubstituted-azobenzene comprises a diamine, dicarboxylic acid, dialcohol, diisocyanate, dianhydride, diazido, or diepoxide substitution.
3. The curative of claim 1, wherein the disubstituted-dibenzocyclooctane, disubstituted-dibenzocycloheptane, disubstituted-stilbene, or disubstituted-azobenzene comprises a cis isomer.
4. The curative of claim 1, wherein the disubstituted-dibenzocyclooctane comprises diamino-dibenzocyclooctane, diepoxide-dibenzocyclooctane, diazido-dibenzocyclooctane, dihydroxy-dibenzocyclooctane, diisocyanate-dibenzocyclooctane, dicarboxylic acid-substituted-dibenzocyclooctane, or dianhydride-dibenzocyclooctane.
5. The curative of claim 4, wherein the diamino-dibenzocyclooctane comprises cis-diamino-dibenzocyclooctane.
6. A curative having the structure of formula I, IIa, IIb, IIIa, or IIIb: ##STR00001## or another isomer thereof.
7. The curative of claim 6, wherein the tertiary amines of the structure are replaced with a different functional group.
8. The curative of claim 7, wherein the different functional group comprises a carboxylic acid, alcohol, isocyanate, azido, anhydride, or epoxide group.
9. An epoxy thermoset comprising an epoxy resin crosslinked with a disubstituted-dibenzocyclooctane, disubstituted-di benzocycloheptane, disubstituted-stilbene, or disubstituted-azobenzene curative.
10. The epoxy thermoset of claim 9, wherein the disubstituted-dibenzocyclooctane curative comprises a diamino-dibenzocyclooctane, diepoxide-dibenzocyclooctane, diazido-dibenzocyclooctane, dicarboxylic acid-substituted-dibenzocyclooctane, or dianhydride-dibenzocyclooctane curative.
11. The epoxy thermoset of claim 10, wherein the diamino-dibenzocyclooctane comprises cis-diamino-dibenzocyclooctane.
12. A polyurethane thermoset comprising an isocyanate or a polyol crosslinked with a disubstituted-dibenzocyclooctane, disubstituted-dibenzocycloheptane, disubstituted-stilbene, or disubstituted-azobenzene curative.
13. The polyurethane thermoset of claim 12, wherein the isocyanate is crosslinked with a dialcohol-dibenzocyclooctane.
14. The polyurethane thermoset of claim 12, wherein the polyol is crosslinked with a diisocyanate-dibenzocyclooctane.
15. A crosslinked fluoroelastomer comprising a fluoroelastomer containing a cyano-functionalized co-monomer crosslinked with diazido-dibenzocyclooctane.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The detailed description will refer to the following drawings, wherein like elements are referred to by like numbers.
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION OF THE INVENTION
[0023] As illustrated in
[0024] An exemplary embodiment of the present invention uses the DBCO moiety to prepare di-aniline crosslinkers for use in epoxy/amine thermosets. Accordingly, the influence of the amine substitution pattern in the phenyl groups was investigated by both DFT calculations and thermomechanical analysis (TMA). Depending on the regioisomer (or positional isomer) of DADBCO utilized as a crosslinker, epoxy thermosets can be prepared with near-zero, or in some cases negative, CTE values that feature highly reversible thermal expansion and contraction behavior. The resulting thermoset polymers can be important in the preparation of composite materials, especially in applications in which dimensional precision or minimization of thermal stresses is required.
[0025] Epoxy thermosets are typically prepared from low molecular weight, epoxide-functionalized resins and di-functional crosslinkers such as dianhydrides or diamines. Epoxy/amine formulations are attractive as they can be cured at relatively low temperatures (e.g., 150° C.) without additional catalysts or initiators. To prepare a curative based on DBCO, a three-step synthetic approach was adopted, as shown in
[0026] The thermal isomerization of DBCO between the twist-boat and chair isomers has been thoroughly investigated using DFT calculations, X-ray crystallography, variable temperature NMR spectroscopy, and differential scanning calorimetry (DSC). See I. Alkorta and J. Elguero, Struct. Chem. 21(4), 885 (2010); A. Hamza, Struct. Chem. 21(4), 787 (2010); P. Domiano et al., J. Chem. Soc., Perkin Trans. 9, 1609 (1992); M. Luisa Jimeno et al., New J. Chem. 22(10), 1079 (1988); and W. Fu et al., J. Am. Chem. Soc. 142(39), 16651 (2020). However, previous studies have yet to consider the influence of regiochemistry on the isomerization equilibrium. Therefore, of interest is the influence that the amino substitution pattern has on the thermodynamics of the twist-boat to chair transition, as shown for the m,m-cis regioisomer in
TABLE-US-00001 TABLE 1 DFT calculations on twist-boat and chair conformers at different temperatures for the various tetramethylated DADBCO isomers. The energies, equilibrium constants, and volumes below are given in terms of chair relative to twist-boat (e.g., ΔH = H.sub.Chair − H.sub.Boat). ΔH.sub.25°C. ΔG.sub.25°C. ΔG.sub.100°C. ΔV.sup.a Isomer (kcal/ (kcal/ (kcal/ (cm.sup.3/ (kcal/mol) mol) mol) mol) ΔG.sub.200°C. K.sub.eq,200°C. mol) m, m-cis 1.0 0.2 0.0 −0.2 1.2 −4.2 m, m-trans 1.1 0.7 0.6 0.5 0.6 −3.6 o, m-cis 1.6 1.3 1.3 1.2 0.3 −4.9 o m-trans 1.4 1.1 1.1 1.0 0.3 −3.0 o, o-cis 0.8 0.4 0.4 0.3 0.7 −4.3 o, o-trans 1.1 1.1 1.1 1.0 0.3 −1.7 average 1.2 0.8 0.7 0.5 0.6 −3.6 .sup.aMolar volumes calculated from Connolly solvent-excluded molecular volumes using a 1.4 Å probe.
[0027] A wide variety of epoxy resins containing an epoxide functional group can be reacted with the amine curative, including commercially available novolacs, EPONEX 1510, Araldite, DER 732, EPON 826, and EPON 828. As an example, epoxy/amine thermosets were prepared from the DADBCO isomer mixture or the isolated trans- or cis-isomers and the commercial epoxy resin EPON 828 according to the formulations shown in Table 2 (chemical structures for the components are shown in
TABLE-US-00002 TABLE 2 Epoxy formulations. Stoichiometry Amine Epoxy Curative EEW.sup.a AEW.sup.b (epoxide/amine) wt % phr.sup.c Epon 828 EDA 188 53 1:1 22 28 Epon 828 DADBCO 188 60 1:1 24 32 (mixed) Epon 828 trans- 188 60 1:1 24 32 DADBCO Epon 828 cis- 188 60 1:1 24 32 DADBCO .sup.aEpoxide equivalent weight = ratio of MW to the number of epoxide functional groups. .sup.bAmine equivalent weight = ratio of MW to the number of amine functional groups. .sup.cParts per hundred resin
TABLE-US-00003 TABLE 3 Summary of thermal properties of cured epoxies. Cure time Weight ΔH.sub.cure T.sub.g,ramp @ 15° C. T.sub.g,iso T.sub.d loss ID (J/g).sup.a (° C.).sup.b (min).sup.c (° C.).sup.d (° C.).sup.e (%).sup.f EF.sub.control 453 154 26 163 366 84.1 EF.sub.mixed 269 134 21 142 351 80.7 EF.sub.trans 112 130 15 142 355 83.8 EF.sub.cis 114 105 10 131 357 83.3 .sup.aCuring enthalpy calculated from the area under the curve of the temperature ramp cure DSC trace. .sup.bCalculated via DSC from the first heating cycle of the un-cured sample. .sup.cThe curing time represents the time at which the derivative of the heat flow vs time curve reached zero in the DSC isothermal curing experiment. .sup.dCalculated via DSC from the second heating cycle following isothermal curing at 150° C. for 1 h. .sup.eDecomposition temperature represents the onset of the mass loss occurring at ~200° C. for all samples. .sup.fChange in sample mass following water loss (measurement range ~150-600° C.).
[0028] TMA was employed to study the thermal expansion and contraction behavior of the various epoxy samples. Sample length was monitored as a function of either temperature (40-180° C.) or time (at 160° C.). The thermal expansion/contraction ratios as a function of either temperature or time for the various samples are shown in
[0029] The CTEs for each sample were calculated in the range of 50-100° C. (below T.sub.g). As shown in
TABLE-US-00004 TABLE 4 Summary of thermomechanical behavior of cured epoxies. 1.sup.st heating cycle 2.sup.nd heating cycle CTE1.sup.a CTE2.sup.a T.sub.c.sup.b CTE1.sup.a CTE2.sup.a T.sub.c.sup.b Contraction.sup.c Deform.sup.d Curative (ppm/° C.) (ppm/° C.) (° C.) (ppm/° C.) (ppm/° C.) (° C.) (%) (%) EDA 71 ± 2 130 ± 20 162 ± 4 65 ± 1 130 ± 10 158 ± 3 N/A 11.8 ± 0.4 DADBCO 58 ± 4 110 ± 30 157 ± 3 62 ± 3 140 ± 20 158 ± 3 −0.3 13.6 ± 4.1 mixture trans- 64 ± 3 160 ± 120 134 ± 13 59 ± 3 170 ± 60 149 ± 5 −2.1 13.6 ± 2.3 DADBCO cis- −2 ± 5 340 ± 140 139 ± 4 16 ± 5 −250 ± 80 143 ± 1 −9.3 −5.6 ± 3.1 DADBCO .sup.aCTE values calculated from the 1.sup.st (50-100° C.) and 2.sup.nd (150-170° C.) slopes of the various TMA heating curves. .sup.bTemperature at which the slope of the TMA curve changes between the reported CTE values. .sup.cThe maximum contraction of the sample experienced immediately after T.sub.c in the isothermal experiments. .sup.dThe total change in the sample dimension across the complete temperature range (20-180° C.).
[0030] The reversibility of the thermal contraction behavior was examined. The cis-DADBCO sample was subjected to five heating and cooling cycles from 20-180° C. at 10° C./min. As shown in
[0031] Taken together, data from DFT calculations and TMA experiments show that the macroscopic thermal expansion/contraction behavior of the cured epoxy samples depends on the equilibrium of isomerization of the DBCO moieties on the molecular level. In particular, a large shift from positive to negative ΔG with temperature for cis-DADBCO corresponded to reduced CTE below T.sub.g and a large contraction above T.sub.g in the cured epoxy.
[0032] The synthetic approach to reducing CTE can be applied to a variety of thermosetting resins, including but not limited to epoxy resins, acrylates, methacrylates, unsaturated polyesters, vinyl esters, and urethanes, and other crosslinked polymer systems to provide a tunable coefficient of thermal expansion. The curative can comprise any molecule that can undergo a twist boat/chair or cis/trans isomerization which is energetically favored to flip to a secondary conformation at elevated temperatures in which the energetically favorable conformation has a smaller volume than the conformation at room temperature. The curative can be substituted with a variety of reactive groups, including amines, carboxylic acids, alcohols, isocyanates, anhydrides, epoxides, etc.
[0033] Crosslinking of an epoxy resin with diamino-dibenzocyclooctane to form an epoxy thermoset is shown in
[0034]
[0035] The phenyl rings of a disubstituted dibenzocyclooctane can be further substituted with one or more alkyl groups such that the molecule can still undergo reversible twist-boat to chair isomerization.
[0036] In addition, the approach can be also used with other thermally contractile units that undergo a reversible twist-boat to chair isomerization upon heating accompanied by a change in molecular volume.
[0037] Other thermally contractile units that can undergo cis/trans isomerization upon heating include stilbene and azobenzene.
[0038] Still other thermally contractile units that can undergo twist-boat to chair isomerization are shown in
[0039] The synthetic approaches also lend themselves to the creation of DBCO-dialcohol or DBCO-diisocyanate curatives which can reacted into the backbones of polyurethanes. For example, an isocyanate can be crosslinked with dihydroxy-dibenzocyclooctane, as shown in
[0040] The approach also can be used to synthesize other crosslinked polymers, such as crosslinked rubbers and fluoroelastomers. For example, the perfluoroelastomer FFKM containing some amount of crosslinkable monomer, such as a cyano-functionalized co-monomer, can be crosslinked with diazido-dibenzocyclooctane to form a crosslinked fluoroelastomer, as shown in
[0041] The present invention has been described as crosslinked polymers with tunable coefficients of thermal expansion. It will be understood that the above description is merely illustrative of the applications of the principles of the present invention, the scope of which is to be determined by the claims viewed in light of the specification. Other variants and modifications of the invention will be apparent to those of skill in the art.