Air conditioner
11199342 · 2021-12-14
Assignee
Inventors
Cpc classification
F24F11/89
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/195
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/1933
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/2513
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/21152
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/21174
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B1/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/1931
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/2106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/21171
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/39
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/197
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2313/02741
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B40/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/21163
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/21151
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B40/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/39
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An air conditioner includes a liquid pressure adjusting expansion valve that is located in an outdoor liquid refrigerant pipe at a part thereof closer to a liquid refrigerant communication pipe than to a refrigerant cooler and configured to reduce a pressure of a refrigerant so that a refrigerant flows through the liquid refrigerant communication pipe in a gas-liquid two-phase state and so that the refrigerant flows through an outlet of a refrigerant cooler in a liquid state.
Claims
1. An air conditioner comprising: a refrigerant circuit configured by connecting, via a liquid refrigerant communication pipe and a gas refrigerant communication pipe, an outdoor unit having a compressor and an outdoor heat exchanger, and a plurality of indoor units each having an indoor expansion valve and an indoor heat exchanger, with a refrigerant filled into the refrigerant circuit being circulated through in the sequence of the compressor, the outdoor heat exchanger, the liquid refrigerant communication pipe, the indoor expansion valve, the indoor heat exchanger, the gas refrigerant communication pipe, and the compressor, wherein an outdoor liquid refrigerant pipe connecting a liquid-side end of the outdoor heat exchanger and the liquid refrigerant communication pipe is connected to a refrigerant returning pipe that branches off a portion of the refrigerant flowing through the outdoor liquid refrigerant pipe and returns the portion of the refrigerant to the compressor, and the outdoor liquid refrigerant pipe is provided with a refrigerant cooler configured to cool the refrigerant flowing through the outdoor liquid refrigerant pipe using the refrigerant flowing through the refrigerant returning pipe, wherein a liquid pressure adjusting expansion valve configured to reduce a pressure of the refrigerant is located in the outdoor liquid refrigerant pipe at a part thereof between the liquid refrigerant communication pipe and the refrigerant cooler so that the refrigerant flows through the liquid refrigerant communication pipe in a gas-liquid two-phase state and so that the refrigerant flows through an outlet of the refrigerant cooler in a liquid state, wherein the refrigerant becomes a liquid state in the outdoor heat exchanger by releasing its heat through heat exchange with outside air during a cooling operation, wherein an outdoor expansion valve configured to reduce the pressure of the refrigerant is located in the outdoor liquid refrigerant pipe at a part thereof between the outdoor heat exchanger and the refrigerant cooler, wherein a liquid-side outdoor heat exchange sensor configured to detect a temperature of the refrigerant at the liquid-side end of the outdoor heat exchanger is located in the outdoor liquid refrigerant pipe at a part thereof between the outdoor heat exchanger and the outdoor expansion valve, wherein the outdoor unit and/or the plurality of indoor units have a controller that is configured to control the liquid pressure adjusting expansion valve, wherein the controller is configured to obtain a subcooling degree of the refrigerant at the liquid-side end of the outdoor heat exchanger from the temperature of the refrigerant detected by the liquid-side outdoor heat exchange sensor, and adjust the outdoor expansion valve to reduce the pressure of the refrigerant so that the subcooling degree of the refrigerant at the liquid-side end of the outdoor heat exchanger reaches a target subcooling degree during the cooling operation, and wherein the controller is further configured to adjust the liquid pressure adjusting expansion valve to reduce the pressure of the refrigerant so that the refrigerant flows through the liquid refrigerant communication pipe in the gas-liquid two-phase state and so that the refrigerant flows through the outlet of the refrigerant cooler in the liquid state during the cooling operation.
2. The air conditioner according to claim 1, further comprising: a refrigerant cooling-side sensor that is located in the outdoor liquid refrigerant pipe at a part thereof between the outdoor heat exchanger and the liquid pressure adjusting expansion valve.
3. The air conditioner according to claim 2, wherein the refrigerant cooling-side sensor is configured to detect a pressure of the refrigerant or a state quantity equivalent to the pressure, and the controller is further configured to obtain the pressure of the refrigerant in the outdoor liquid refrigerant pipe at the part thereof provided with the refrigerant cooler from the pressure of the refrigerant or the state quantity equivalent to the pressure detected by the refrigerant cooling-side sensor.
4. The air conditioner according to claim 1, wherein when the controller controls the opening degree of the liquid pressure adjusting expansion valve such that the pressure of the refrigerant in the outdoor liquid refrigerant pipe at the part thereof provided with the refrigerant cooler reaches a target liquid pressure, the controller controls the liquid pressure adjusting expansion valve in a range of a lower limit opening degree or higher, and revises the lower limit opening degree according to the opening degree of the outdoor expansion valve.
5. The air conditioner according to claim 1, wherein the refrigerant returning pipe is a refrigerant pipe that sends the refrigerant branched off from the outdoor liquid refrigerant pipe to a suction side of the compressor.
6. The air conditioner according to claim 1, wherein the refrigerant returning pipe is a refrigerant pipe that sends the refrigerant branched off from the outdoor liquid refrigerant pipe into a middle of a compression process in the compressor.
7. The air conditioner according to claim 2, wherein the outdoor expansion valve is located in the outdoor liquid refrigerant pipe at a part thereof closer to the outdoor heat exchanger than to the refrigerant cooler, the controller is further configured to adjust the opening degree of the liquid pressure adjusting expansion valve such that the pressure of the refrigerant in the outdoor liquid refrigerant pipe at the part thereof provided with the refrigerant cooler reaches a target liquid pressure.
8. The air conditioner according to claim 2, wherein the refrigerant returning pipe is a refrigerant pipe that sends the refrigerant branched off from the outdoor liquid refrigerant pipe to a suction side of the compressor.
9. The air conditioner according to claim 2, wherein the refrigerant returning pipe is a refrigerant pipe that sends the refrigerant branched off from the outdoor liquid refrigerant pipe into a middle of a compression process in the compressor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF EMBODIMENTS
(9) Below, an embodiment of an air conditioner according to the present invention will be described based on the drawings. Note that the specific configuration of an embodiment of the air conditioner according to the present invention is not limited by the following embodiment and modified examples, and modifications are possible without departing from the scope of the invention.
(1) Configuration of Air Conditioner
(10)
(11) <Indoor Units>
(12) The indoor units 5a and 5b are disposed inside of a building or the like. As described above, the indoor units 5a and 5b are connected to the outdoor unit 2 via the liquid refrigerant communication pipe 6 and the gas refrigerant communication pipe 7, and constitute a part of the refrigerant circuit 10.
(13) Next, the configuration of the indoor units 5a and 5b will be described. Note that the indoor unit 5a and the indoor unit 5b have the same configuration, and therefore, only the configuration of the indoor unit 5a will be described here, and the suffix “b” will be added with regard to the configuration of the indoor unit 5b instead of the suffix “a” indicating elements of the indoor unit 5a, and the description of each of the elements of the indoor unit 5b will be omitted.
(14) The indoor unit 5a mainly includes an indoor expansion valve 51a and an indoor heat exchanger 52a. The indoor unit 5a further includes an indoor liquid refrigerant pipe 53a connecting the liquid-side end of the indoor heat exchanger 52a and the liquid refrigerant communication pipe 6, and an indoor gas refrigerant pipe 54a connecting the gas-side end of the indoor heat exchanger 52a and the gas refrigerant communication pipe 7.
(15) The indoor expansion valve 51a is an electric expansion valve for adjusting the flow rate of a refrigerant flowing through the indoor heat exchanger 52a while reducing the pressure of the refrigerant to a low pressure of the refrigeration cycle, and is located in the indoor liquid refrigerant pipe 53a.
(16) The indoor heat exchanger 52a is a heat exchanger that functions as an evaporator of the refrigerant at the low pressure of the refrigeration cycle, to cool indoor air. Here, the indoor unit 5a has an indoor fan 55a that suctions the indoor air into the indoor unit 5a for heat exchange of the air with the refrigerant in the indoor heat exchanger 52a to supply it as supply air to the indoor. That is, the indoor unit 5a has the indoor fan 55a as a fan for supplying the indoor air that serves as a cooling source for the refrigerant flowing through the indoor heat exchanger 52a to the indoor heat exchanger 52a. Here, a centrifugal fan, a multi-blade fan, or the like driven by an indoor fan motor 56a may be used as the indoor fan 55a. In addition, here, the number of rotations of the indoor fan motor 56a is controllable by an inverter or the like, which makes the air volume of the indoor fan 55a controllable.
(17) The indoor unit 5a is provided with various types of sensors. More specifically, the indoor unit 5a is provided with a liquid-side indoor heat exchange sensor 57a for detecting a temperature Trl of the refrigerant at the liquid-side end of the indoor heat exchanger 52a, a gas-side indoor heat exchange sensor 58a for detecting a temperature Trg of the refrigerant at the gas-side end of the indoor heat exchanger 52a, and an indoor air sensor 59a for detecting a temperature Tra of the indoor air suctioned into the indoor unit 5a.
(18) The indoor unit 5a includes an indoor-side controller 50a for controlling the operations of each of components that constitute the indoor unit 5a. The indoor-side controller 50a includes a microcomputer, a memory, and the like that are provided to perform individual control of the indoor unit 5a, such that exchanging of control signals and the like is enabled with a remote control (not shown) for individually manipulating the indoor unit 5a, and exchanging of control signals and the like is enabled with the outdoor unit 2 via a communication line.
(19) <Outdoor Unit>
(20) The outdoor unit 2 is disposed externally on a building or the like. As described above, the outdoor unit 2 is connected to the indoor unit 5a and 5b via the liquid refrigerant communication pipe 6 and the gas refrigerant communication pipe 7 and constitutes a part of the refrigerant circuit 10.
(21) Next, the configuration of the outdoor unit 2 will be described.
(22) The outdoor unit 2 mainly includes a compressor 21 and an outdoor heat exchanger 24. The outdoor unit 2 further includes an outdoor liquid refrigerant pipe 25 connecting the liquid-side end of the outdoor heat exchanger 24 and the liquid refrigerant communication pipe 6, and an outdoor gas refrigerant pipe 26 connecting the suction side of the compressor 21 and the gas refrigerant communication pipe 7. A liquid-side shutoff valve 27 is located at the connecting part of the outdoor liquid refrigerant pipe 25 with the liquid refrigerant communication pipe 6, and a gas side shutoff valve 28 is located at the connecting part of the outdoor gas refrigerant pipe 26 with the gas refrigerant communication pipe 7. The liquid side shutoff valve 27 and the gas side shutoff valve 28 are valves that are manually opened and closed.
(23) The compressor 21 is a device for compressing the refrigerant in the refrigeration cycle to increase a low pressure thereof to a high pressure. Here, as the compressor 21, a compressor with a tightly sealed structure, where a positive-displacement compressor element of a rotary type, a scrolling type, or the like (not shown) is rotationally driven by a compressor motor 22 is used. In addition, here, the number of rotations of the compressor motor 22 is controllable by an inverter or the like, which makes the capacity of the compressor 21 controllable.
(24) The outdoor heat exchanger 24 is a heat exchanger that functions as a radiator for the refrigerant at a high pressure in the refrigeration cycle. Here, the outdoor unit 2 includes an outdoor fan 29 for suctioning outside air into the outdoor unit 2 and discharging the outside air to the outside after heat exchange of the outside air with the refrigerant has been carried out in the outdoor heat exchanger 24. That is, the outdoor unit 2 has the outdoor fan 29 as a fan for supplying the outside air to the outdoor heat exchanger 24, the air being to serve as the cooling source for the refrigerant flowing through the outdoor heat exchanger 24. Here, as the outdoor fan 29, a propeller fan or the like that is driven by an outdoor fan motor 30 is used. In addition, here, the number of rotations of the outdoor fan motor 30 is controllable by an inverter or the like, which makes the air volume of the outdoor fan 29 is controllable.
(25) The refrigerant filled into the refrigerant circuit 10 is to be circulated through in the sequence of the compressor 21, the outdoor heat exchanger 24, the liquid refrigerant communication pipe 6, the indoor expansion valves 51a and 51b, the indoor heat exchangers 52a and 52b, the gas refrigerant communication pipe 7, and the compressor 21.
(26) In addition, here, the outdoor liquid refrigerant pipe 25 is connected to a refrigerant returning pipe 31, and is provided with a refrigerant cooler 35 and an outdoor expansion valve 36. The refrigerant returning pipe 31 is a refrigerant pipe for branching off a portion of the refrigerant flowing through the outdoor liquid refrigerant pipe 25 and returning this portion of the refrigerant to the compressor 21. The refrigerant cooler 35 is a heat exchanger for cooling the refrigerant flowing through the outdoor liquid refrigerant pipe 25 using the refrigerant flowing through the refrigerant returning pipe 31. The outdoor expansion valve 36 is an electric expansion valve located in the outdoor liquid refrigerant pipe 25 at a part thereof between the outdoor heat exchanger 24 and the refrigerant cooler 35. Moreover, here, a liquid pressure adjusting expansion valve 37 for reducing the pressure of the refrigerant is located in the outdoor liquid refrigerant pipe 25 at a part thereof between the liquid refrigerant communication pipe 6 and the refrigerant cooler 35 (here, at a part thereof between the refrigerant cooler 35 and the liquid side shutoff valve 27) so that the refrigerant flows through the liquid refrigerant communication pipe 6 in a gas-liquid two-phase state and so that the refrigerant flows through the outlet of the refrigerant cooler 35 in a liquid state. Here, the liquid pressure adjusting expansion valve 37 is comprised of an electric expansion valve.
(27) The refrigerant returning pipe 31 is a refrigerant pipe for sending the refrigerant branched off from the outdoor liquid refrigerant pipe 25 to the suction side of the compressor 21. The refrigerant returning pipe 31 mainly includes a refrigerant returning inlet pipe 32 and a refrigerant returning outlet pipe 33. The refrigerant returning inlet pipe 32 is a refrigerant pipe for branching a portion of the refrigerant flowing through the outdoor liquid refrigerant pipe 25 off from a part between the liquid-side end of the outdoor heat exchanger 24 and the liquid pressure adjusting expansion valve 37 (here, a part between the outdoor expansion valve 36 and the refrigerant cooler 35) and sending to the inlet of the refrigerant cooler 35 on the refrigerant returning pipe 31 side. The refrigerant returning inlet pipe 32 is provided with a refrigerant returning expansion valve 34 for adjusting the flow rate of the refrigerant flowing through the refrigerant cooler 35 while reducing the pressure of the refrigerant that flows through the refrigerant returning pipe 31 to the low pressure of the refrigeration cycle. Here, the refrigerant returning expansion valve 34 is comprised of an electric expansion valve. The refrigerant returning outlet pipe 33 is a refrigerant pipe for sending refrigerant from the outlet of the refrigerant cooler 35 on the refrigerant returning pipe 31 side to the outdoor gas refrigerant pipe 26 connected to the suction side of the compressor 21. The refrigerant cooler 35 is configured to cool the refrigerant flowing through the outdoor liquid refrigerant pipe 25 using the refrigerant flowing through the refrigerant returning pipe 31 at the low pressure in the refrigeration cycle.
(28) The outdoor unit 2 is provided with various types of sensors. More specifically, the outdoor unit 2 is provided with, in the vicinity of the compressor 21, a suction pressure sensor 38 for detecting a suction pressure Ps of the compressor 21, a suction temperature sensor 39 for detecting a suction temperature Ts of the compressor 21, a discharge pressure sensor 40 for detecting a discharge pressure Pd of the compressor 21, and a discharge temperature sensor 41 for detecting a discharge temperature Td of the compressor 21. In addition, a liquid-side outdoor heat exchange sensor 42 for detecting a temperature Tol of the refrigerant at the liquid-side end of the outdoor heat exchanger 24 is located in the outdoor liquid refrigerant pipe 25 at a part thereof between the outdoor heat exchanger 24 and the refrigerant cooler 35 (here, at a part thereof between the outdoor heat exchanger 24 and the outdoor expansion valve 36). Furthermore, an outside air sensor 43 for detecting a temperature Toa of the outside air suctioned into the outdoor unit 2 is located in the vicinity of the outdoor heat exchanger 24 or the outdoor fan 29. A refrigerant cooling-side sensor 44 for detecting a pressure Pol of the refrigerant in the outdoor liquid refrigerant pipe 25 at a part thereof provided with the refrigerant cooler 35 is located in the outdoor liquid refrigerant pipe 25 at a part thereof between the outdoor heat exchanger 24 and the liquid pressure adjusting expansion valve 37 (here, at a part thereof between the outdoor expansion valve 36 and the liquid pressure adjusting expansion valve 37). Furthermore, the refrigerant returning outlet pipe 33 is provided with a refrigerant returning-side sensor 45 for detecting a temperature Tor of the refrigerant flowing through the outlet of the refrigerant cooler 35 on the refrigerant returning pipe 31 side.
(29) The outdoor unit 2 includes an outdoor-side controller 20 for controlling the operations of each of components that constitute the outdoor unit 2. The outdoor-side controller 20 has a microcomputer, a memory, and the like provided in order to perform control of the outdoor unit 2, so that control signals and the like can be exchanged between the outdoor-side controller 20 and the indoor-side controllers 50a and 50b of the indoor units 5a and 5b via a communication line. That is, a controller 8 for performing control of the operations of the entire air conditioner 1 is configured by connecting the indoor-side controllers 50a and 50b and the outdoor-side controller 20 via the communication line. As shown in
(2) Operations and Features of Air Conditioner
(30) Next, the operations and features of the air conditioner 1 will be described with reference to
(31) <Operations>
(32) The air conditioner 1 mainly performs a cooling operation in which the refrigerant filled into the refrigerant circuit 10 is circulated through in the sequence of the compressor 21, the outdoor heat exchanger 24, the liquid refrigerant communication pipe 6, the indoor expansion valves 51a and 51b, the indoor heat exchangers 52a and 52b, the gas refrigerant communication pipe 7, and the compressor 21. In addition, in the cooling operation, an operation of cooling the refrigerant flowing through the outdoor liquid refrigerant pipe 25 is also performed using the refrigerant cooler 35 located in the outdoor liquid refrigerant pipe 25 as well as the refrigerant returning pipe 31 connected to the outdoor liquid refrigerant pipe 25 that connects the liquid-side end of the outdoor heat exchanger 24 and the liquid refrigerant communication pipe 6. Furthermore, in the cooling operation, an operation of reducing the pressure of the refrigerant is also performed using the liquid pressure adjusting expansion valve 37 located in the outdoor liquid refrigerant pipe 25 at a part thereof between the liquid refrigerant communication pipe 6 and the refrigerant cooler 35 so that the refrigerant flows through the liquid refrigerant communication pipe 6 in a gas-liquid two-phase state and so that the refrigerant flows through the outlet of the refrigerant cooler 35 in a liquid state. Note that the operations of the air conditioner 1 described below are performed by the controller 8 that controls the constituent components of the air conditioner 1.
(33) The refrigerant filled into the refrigerant circuit 10 is first suctioned into the compressor 21 and compressed to increase the pressure from low to high in the refrigerant cycle, to be discharged therefrom (see the points A and B in
(34) The refrigerant flowing into the gas-side end of the outdoor heat exchanger 24 becomes a refrigerant in a liquid state in the outdoor heat exchanger 24 by releasing its heat through heat exchange with the outside air supplied through the outdoor fan 29, and flows out from the liquid-side end of the outdoor heat exchanger 24 (see the point C in
(35) The refrigerant flowing out from the liquid-side end of the outdoor heat exchanger 24 flows through the outdoor liquid refrigerant pipe 25 and is reduced in pressure by the outdoor expansion valve 36 (see the point D in
(36) The refrigerant flowing into the inlet of the refrigerant cooler 35 on the outdoor liquid refrigerant pipe 25 side becomes a refrigerant in a subcooled state (that is, a liquid state) by further being cooled through heat exchange in the refrigerant cooler 35 with the refrigerant flowing through the refrigerant returning pipe 31 (see the point E in
(37) The refrigerant sent to the liquid pressure adjusting expansion valve 37 is reduced in pressure by the liquid pressure adjusting expansion valve 37 so that the refrigerant flows through the liquid refrigerant communication pipe 6 in a gas-liquid two-phase state and so that the refrigerant flows through the outlet of the refrigerant cooler 35 in a liquid state (see the points E and F in
(38) The refrigerant reduced in pressure by the liquid pressure adjusting expansion valve 37 is sent to the liquid refrigerant communication pipe 6 via the liquid side shutoff valve 27. At this point of time, because the refrigerant flowing through the liquid refrigerant communication pipe 6 is in a gas-liquid two-phase state, as compared to a case where the refrigerant flowing through the liquid refrigerant communication pipe 6 is in a liquid state (that is, a case where the configuration of PTL 3 is employed), the liquid refrigerant communication pipe 6 is filled with a reduced amount of a refrigerant in a liquid state, and thereby the amount of the refrigerant in the liquid refrigerant communication pipe 6 can be reduced by the reduced amount. The refrigerant sent to the liquid refrigerant communication pipe 6 is sent to the indoor units 5a and 5b after being reduced in pressure due to a loss in pressure that is caused corresponding to the length and diameter of the pipe (see the point G in
(39) The refrigerant sent to the indoor units 5a and 5b is reduced in pressure until it reaches a pressure close to the low pressure of the refrigerant cycle by the indoor expansion valves 51a and 51b (see the point H in
(40) The refrigerant flowing out from the gas-side ends of the indoor heat exchangers 52a and 52b is sent to the gas refrigerant communication pipe 7. The refrigerant sent to the gas refrigerant communication pipe 7 is then sent to the outdoor unit 2 after being reduced in pressure due to the loss in pressure that is caused corresponding to the length and diameter of the pipe, and is suctioned again into the compressor 21 along with the refrigerant from the refrigerant returning pipe 31 via the gas side shutoff valve 28 and the outdoor gas refrigerant pipe 26 (see the point A in
(41) In this manner, a cooling operation is performed in the air conditioner 1.
(42) <Features>
(43) Here, as described above, in a configuration including the refrigerant circuit 10 configured by connecting, via the liquid refrigerant communication pipe 6 and the gas refrigerant communication pipe 7, the outdoor unit 2 having the compressor 21 and the outdoor heat exchanger 24, and the plurality of indoor units 5a and 5b having the indoor expansion valves 51a and 51b and the indoor heat exchangers 52a and 52b, first, the refrigerant returning pipe 31 and the refrigerant cooler 35 are located in the outdoor liquid refrigerant pipe 25 that connects the liquid-side end of the outdoor heat exchanger 24 and the liquid refrigerant communication pipe 6. Here, the refrigerant returning pipe 31 is a refrigerant pipe for sending the refrigerant branched off from the outdoor liquid refrigerant pipe 25 to the suction side of the compressor 21, which thereby provides the refrigerant cooler 35 with a cooling function that is obtained by utilizing a difference in pressure between the pressure of the refrigerant flowing through the outdoor liquid refrigerant pipe 25 and the low pressure of the refrigeration cycle. Furthermore, by providing the liquid pressure adjusting expansion valve 37 in the outdoor liquid refrigerant pipe 25 at a part thereof between the liquid refrigerant communication pipe 6 and the refrigerant cooler 35 as described above, the refrigerant flowing through the outdoor liquid refrigerant pipe 25 is reduced in pressure (see ΔPef in
(44) For these reasons, here, the pressure of the refrigerant flowing through the refrigerant cooler 35 is unlikely to fall, and the refrigerant can flow through the refrigerant cooler 35 with a high level of wetness, and also a difference in pressure (see ΔPad in
(45) In this manner, here, in the air conditioner 1 including the refrigerant circuit 10 configured by connecting, via the liquid refrigerant communication pipe 6 and the gas refrigerant communication pipe 7, the outdoor unit 2 having the compressor 21 and the outdoor heat exchanger 24, and the plurality of indoor units 5a and 5b having the indoor expansion valves 51a and 51b and the indoor heat exchangers 52a and 52b, the amount of the refrigerant to be filled into the refrigerant circuit 10 can be reduced while the refrigeration capacity and operating efficiency using the refrigerant returning pipe 31 and the refrigerant cooler 35 are improved.
(46) Moreover, here, the controller 8 controls the opening degree MVop of the liquid pressure adjusting expansion valve 37 such that the pressure Pol of the refrigerant in the outdoor liquid refrigerant pipe 25 at a part thereof provided with the refrigerant cooler 35 reaches the target liquid pressure Polt, in order to achieve the operation of reducing pressure in the outdoor liquid refrigerant pipe 25 as described above.
(47) For this reason, here, the pressure Pol of the refrigerant flowing through the refrigerant cooler 35 can be maintained to be high, which enables the refrigerant with a high level of wetness to reliably flow through the refrigerant cooler 35. Note that it is possible to accurately obtain the pressure Pol of the refrigerant in the outdoor liquid refrigerant pipe 25 at a part thereof provided with the refrigerant cooler 35 using the refrigerant cooling-side sensor 44 provided in the outdoor liquid refrigerant pipe 25 at a part thereof between the outdoor heat exchanger 24 and the refrigerant cooler 35 (here, a part between the outdoor expansion valve 36 and the liquid pressure adjusting expansion valve 37), and therefore, the liquid pressure adjusting expansion valve 37 can be controlled in a precise manner.
(48) In addition, here, by providing the outdoor expansion valve 36 in the outdoor liquid refrigerant pipe 25 at a part thereof between the outdoor heat exchanger 24 and the refrigerant cooler 35, the opening degree MVoo of the outdoor expansion valve 36 is controlled such that the subcooling degree SCo of the refrigerant at the liquid-side end of the outdoor heat exchanger 24 (see the point C in
(49) For this reason, here, although the outdoor expansion valve 36 reduces the pressure of the refrigerant flowing through the outdoor liquid refrigerant pipe 25 at a part thereof between the outdoor heat exchanger 24 and the refrigerant cooler 35, the pressure Pol of the refrigerant flowing through the refrigerant cooler 35 can be maintained to be high, which enables the refrigerant with a high level of wetness to reliably flow through the refrigerant cooler 35. Note that it is possible to correctly obtain the subcooling degree SCo of the refrigerant at the liquid-side end of the outdoor heat exchanger 24 using the liquid-side outdoor heat exchange sensor 42 located in the outdoor liquid refrigerant pipe 25 at a part thereof between the outdoor heat exchanger 24 and the outdoor expansion valve 36, and therefore, the outdoor expansion valve 36 can be controlled in a precise manner.
(50) In contrast to this, a case is assumed where, in a configuration having the refrigerant returning pipe 31 and the refrigerant cooler 35, an amount of the refrigerant to be filled is reduced without the liquid pressure adjusting expansion valve 37 in the outdoor liquid refrigerant pipe 25 at a part thereof between the liquid refrigerant communication pipe 6 and the refrigerant cooler 35. That is, a case is assumed where only reduction in amount of the refrigerant to be filled is performed in the same configuration as PTL 3. In this case, unlike the refrigeration cycle illustrated by the two-dot chain line (that is, the refrigeration cycle of
(51) To address such a changing of the refrigerant into a gas-liquid two-phase state at the liquid-side end of the outdoor heat exchanger 24 that is caused by reduction in amount of the refrigerant to be filled, the pressure in the refrigerant can be significantly reduced by the outdoor expansion valve 36 connected to the liquid-side end of the outdoor heat exchanger 24. That is, in a configuration similar to that of PTL 3, the pressure in the refrigerant can be reduced by the outdoor expansion valve 36 connected to the liquid-side end of the outdoor heat exchanger 24 such that the refrigerant flows through the liquid refrigerant communication pipe 6 in a gas-liquid two-phase state, as in PTL 1 and 2. However, in this case, unlike the refrigeration cycle illustrated by the two-dot chain line (that is, the refrigeration cycle of
(52) As described above, in the case (see
(3) Modified Examples
(53) <A>
(54) In the embodiment described above, in order to flow the refrigerant through the liquid refrigerant communication pipe 6 in a gas-liquid two-phase state and to flow the refrigerant through the outlet of the refrigerant cooler 35 in a liquid state, the opening degree MVoo of the outdoor expansion valve 36 is controlled such that the subcooling degree SCo of the refrigerant at the liquid-side end of the outdoor heat exchanger 24 reaches the target subcooling degree SCot, and the opening degree MVop of the liquid pressure adjusting, expansion valve 37 is controlled such that the pressure Pol of the refrigerant in the outdoor liquid refrigerant pipe 25 at a part thereof provided with the refrigerant cooler 35 reaches the target liquid pressure Polt.
(55) However, the controls of the two expansion valves 36 and 37 are likely to affect each other, and this tends to make the opening degrees MVoo and MVop of both of the expansion valves 36 and 37 unstable. For example, in a state where the outdoor expansion valve 36 and the liquid pressure adjusting expansion valve 37 are stabilized at certain opening degrees (that is, a state of being stabilized at the target subcooling degree SCot and at the target liquid pressure Polt), when the opening degree MVoo of the outdoor expansion valve 36 is controlled to be increased, the pressure Pol of the refrigerant on the downstream side of the outdoor expansion valve 36 (that is, in the outdoor liquid refrigerant pipe 25 at a part thereof between the outdoor expansion valve 36 and the liquid pressure adjusting expansion valve 37) is changed for increasing. The change in pressure of the refrigerant caused by the change in the opening degree MVoo of the outdoor expansion valve 36 occurs considerably suddenly, and therefore, swift control of the opening degree MVop of the liquid pressure adjusting expansion valve 37 is required, but if the control sensitivity is excessively raised, the stability is impaired. As a result, the opening degree MVop of the liquid pressure adjusting expansion valve 37 and furthermore the opening degrees MVoo and MVop of both of the expansion valves 36 and 37 are likely to be unstable.
(56) Therefore, here, in controlling the liquid pressure adjusting expansion valve 37, the changeable range of opening degrees is restricted to the lower limit opening degree MVopm or higher, and the lower limit opening degree MVopm is revised according to the opening degree MVoo of the outdoor expansion valve 36, so as not to excessively raise the control sensitivity, but to swiftly follow the change in pressure of the refrigerant on the downstream side of the outdoor expansion valve 36 (that is, in the outdoor liquid refrigerant pipe 25 at a part thereof between the outdoor expansion valve 36 and the liquid pressure adjusting expansion valve 37) caused by controlling the opening degree of the outdoor expansion valve 36. Here, to revise the lower limit opening degree MVopm of the liquid pressure adjusting expansion valve 37, a function is set such that the lower limit opening degree MVopm of the liquid pressure adjusting expansion valve 37 increases as the opening degree MVoo of the outdoor expansion valve 36 increases, and thereby it is possible to revise the lower limit opening degree MVopm according to the function.
(57) As a result, here, although the controlling of the opening degree of the outdoor expansion valve 36 and the controlling of the opening degree of the liquid pressure adjusting expansion valve 37 are likely to affect each other, both of the expansion valves 36 and 37 can be controlled with good stability and follow-up performance.
(58) <B>
(59) In the embodiment and Modified Example A described above, controlling of the opening degree of the liquid pressure adjusting expansion valve 37 is performed by obtaining the pressure Pol of the refrigerant in the outdoor liquid refrigerant pipe 25 at a part thereof provided with the refrigerant cooler 35 from the pressure value of the refrigerant detected by the refrigerant cooling-side sensor 44 located in the outdoor liquid refrigerant pipe 25 at a part thereof between the outdoor expansion valve 36 and the liquid pressure adjusting expansion valve 37, as shown in
(60) However, the pressure Pol of the refrigerant need not be obtained from the pressure of the refrigerant detected by the refrigerant cooling-side sensor 44 that is comprised of a pressure sensor, but may be obtained from a state quantity equivalent to the pressure of the refrigerant. For example, the refrigerant at the liquid-side end of the outdoor heat exchanger 24 including the downstream side of the outdoor expansion valve 36 is almost in the state of a saturation liquid (see the points C and D in
(61) <C>
(62) In the embodiment and Modified Examples A and B described above, in order to flow the refrigerant through the liquid refrigerant communication pipe 6 in a gas-liquid two-phase state and in order to flow the refrigerant through the outlet of the refrigerant cooler 35 in a liquid state, the opening degree MVoo of the outdoor expansion valve 36 is controlled such that the subcooling degree SCo of the refrigerant at the liquid-side end of the outdoor heat exchanger 24 reaches the target subcooling degree SCot, and the opening degree MVop of the liquid pressure adjusting expansion valve 37 is controlled such that the pressure Pol of the refrigerant in the outdoor liquid refrigerant pipe 25 at a part thereof provided with the refrigerant cooler 35 reaches the target liquid pressure Polt.
(63) However, the control to achieve the refrigerant that flows through the liquid refrigerant communication pipe 6 in a gas-liquid two-phase state and the refrigerant that flows through the outlet of the refrigerant cooler 35 in a liquid state is not limited to the one described above, and other control may be used. For example, although in the embodiment and Modified Examples A and B described above, the opening degree of the outdoor expansion valve 36 is controlled such that the subcooling degree SCo of the refrigerant at the liquid-side end of the outdoor heat exchanger 24 reaches the target subcooling degree SCot, the outdoor expansion valve 36 may be fully opened and then the controller 8 may control the opening degree MVop of the liquid pressure adjusting expansion valve 37 such that the subcooling degree SCo of the refrigerant reaches the target subcooling degree SCot. Note that the outdoor expansion valve 36 is fully open in the above control, but the control is not limited thereto, and the outdoor expansion valve 36 may be omitted.
(64) In this case, the opening degree of the liquid pressure adjusting expansion valve 37 is controlled to make the subcooling degree SCo of the refrigerant reach the target subcooling degree SCot, which facilitates the maintenance of the refrigerant in a liquid state that flows in the outdoor liquid refrigerant pipe 25 at a part thereof between the outdoor heat exchanger 24 and the liquid pressure adjusting expansion valve 37. As a result, as in the embodiment and Modified Examples A and B described above, the pressure of the refrigerant flowing through the refrigerant cooler 35 is unlikely to drop, and this enables to flow the refrigerant with a high level of wetness through the refrigerant cooler 35, and makes it easy to secure a difference in pressure (see ΔPad in
(65) In this manner, even with the control configuration of this Modified Example, in the air conditioner 1 including the refrigerant circuit 10 configured by connecting, via the liquid refrigerant communication pipe 6 and the gas refrigerant communication pipe 7, the outdoor unit 2 having the compressor 21 and the outdoor heat exchanger 24, and the plurality of indoor units 5a and 5b having the indoor expansion valves 51a and 51b and the indoor heat exchangers 52a and 52b, reduction in the amount of the refrigerant to be filled into the refrigerant circuit 10 can be achieved while the refrigeration capacity and operating efficiency are improved using the refrigerant returning pipe 31 and the refrigerant cooler 35.
(66) <D>
(67) In the embodiment and Modified Examples A to C described above, the refrigerant returning pipe 31 is used as a refrigerant pipe for sending the refrigerant branched off from the outdoor liquid refrigerant pipe 25 to the suction side of the compressor 21, and a difference in pressure between the pressure of the refrigerant flowing through the outdoor liquid refrigerant pipe 25 and the low pressure of the refrigeration cycle is utilized to obtain the cooling function in the refrigerant cooler 35.
(68) However, the refrigerant returning pipe 31 is not limited thereto, and for example, as shown in
(69) In this case, unlike the embodiment and Modified Examples A to C described above, a portion of the refrigerant reduced in pressure by the outdoor expansion valve 36 and branched off by the refrigerant returning pipe 31 is reduced in pressure until it reaches a pressure close to the intermediate pressure of the refrigeration cycle by the refrigerant returning expansion valve 34. The refrigerant flowing through the refrigerant returning pipe 31 after being reduced in pressure by the refrigerant returning expansion valve 34 flows into the inlet of the refrigerant cooler 35 on the refrigerant returning pipe 31 side. The refrigerant flowing into the inlet of the refrigerant cooler 35 on the refrigerant returning pipe 31 side becomes a refrigerant in a gas state by being heated through heat exchange in the refrigerant cooler 35 with the refrigerant flowing through the outdoor liquid refrigerant pipe 25, flows out from the outlet of the refrigerant cooler 35 on the refrigerant returning pipe 31 side, and is returned into the middle of the compression process in the compressor 21. However, even in this case, as shown in
(70) For this reason, here, the pressure of the refrigerant flowing through the refrigerant cooler 35 is unlikely to fall, and the refrigerant can flow with a high level of wetness through the refrigerant cooler 35, and also a difference in pressure (see ΔPdj in
(71) In this manner, even with the configuration of this modified example, in the air conditioner 1 including the refrigerant circuit 10 configured by connecting, via the liquid refrigerant communication pipe 6 and the gas refrigerant communication pipe 7, the outdoor unit 2 having the compressor 21 and the outdoor heat exchanger 24, and the plurality of indoor units 5a and 5b having the indoor expansion valves 51a and 51b and the indoor heat exchangers 52a and 52b, reduction in the amount of the refrigerant to be filled into the refrigerant circuit 10 can be achieved while the refrigeration capacity and operating efficiency are improved by the refrigerant returning pipe 31 and the refrigerant cooler 35.
(72) <E>
(73) In the embodiment and Modified examples A to D described above, the present invention is applied to the configuration having the refrigerant circuit 10 for performing a cooling operation as an example, but the present invention is not limited thereto, and it is possible to apply the present invention to any configuration for performing at least a cooling operation, including a configuration that includes a four-path switching valve in the outdoor unit 2 and has a refrigerant circuit so as to enable switching between a cooling operation and a heating operation. In addition, here, an air heat source type outdoor unit that has the outdoor fan 29 for supplying outside air as a heat source to be used in heat exchange with the refrigerant to the outdoor heat exchanger 24 is adopted as the outdoor unit 2, but the outdoor unit 2 is not limited thereto, and a water heat source type outdoor unit may be used as the outdoor unit 2 which does not have the outdoor fan 29 and uses water as a heat source to be used in heat exchange with the refrigerant in the outdoor heat exchanger 24.
INDUSTRIAL APPLICABILITY
(74) The present invention is widely applicable to an air conditioner that includes a refrigerant circuit configured by connecting, via a liquid refrigerant communication pipe and a gas refrigerant communication pipe, an outdoor unit having a compressor and an outdoor heat exchanger and a plurality of indoor units each having an indoor expansion valve and an indoor heat exchanger, and a refrigerant filled into the refrigerant circuit is circulated through in the sequence of the compressor, the outdoor heat exchanger, the liquid refrigerant communication pipe, the indoor expansion valve, the indoor heat exchanger, the gas refrigerant communication pipe, and the compressor.
REFERENCE SIGNS LIST
(75) 1 Air conditioner 2 Outdoor unit 5a, 5b Indoor unit 6 Liquid refrigerant communication pipe 7 Gas refrigerant communication pipe 8 Controller 10 Refrigerant circuit 21 Compressor 24 Outdoor heat exchanger 25 Outdoor liquid refrigerant pipe 31 Refrigerant returning pipe 35 Refrigerant cooler 36 Outdoor expansion valve 37 Liquid pressure adjusting expansion valve 42 Liquid-side outdoor heat exchange sensor 44 Refrigerant cooling-side sensor 51a, 51b Indoor expansion valve 52a, 52b Indoor heat exchanger
CITATION LIST
Patent Literature
(76) [Patent Literature 1 (PLT 1)]
(77) Japanese Unexamined Patent Application Publication No. S63-197853
[Patent Literature 2 (PLT 2)] Japanese Unexamined Patent Application Publication No. H5-332630
[Patent Literature 3 (PLT 3)] Japanese Unexamined Patent Application Publication No. 2010-236834