Cutting blade overlaod protection
11197425 · 2021-12-14
Assignee
Inventors
Cpc classification
A01F2015/107
HUMAN NECESSITIES
A01F15/10
HUMAN NECESSITIES
International classification
Abstract
A cutting blade overload protection device for a cutting mechanism of a harvester for leaf and stalk material, having a cutting blade pivotable about a cutting blade rotational axis and which is connected to a toggle lever mechanism. The toggle lever mechanism includes two coupled toggle levers pivotable about a toggle lever rotational axis and which move the cutting blade from an operating position to a resting position when a predefined force is exceeded. To protect the cutting blade better when contacting foreign objects, the device has a toggle lever mechanism which comprises a stop limit and a spring element, with the spring element and limit stop interacting such that when a predefined force is exceeded, the toggle lever rotational axis is moved past a dead center point, with the position of the toggle levers shifting from a first buckling position through a straight position into a second buckling position.
Claims
1. A toggle lever mechanism (14) comprising: two toggle levers (16, 17) that are coupled to one another and pivotable about a toggle lever rotational axis (15) and which are movable from an operating position (P1) to a resting position (P2) when a predefined force (F1) acting on the toggle lever mechanism (14) has been exceeded; a limit stop (24); and a spring element (19), wherein the limit stop (24) forms a guide element (18) which is in contact with a toggle lever (16, 17) and the toggle lever (16, 17) contacting the limit stop (24) includes a guide track in the form of an inclined plane (28) along which the limit stop (24) can slide or roll, with the spring element (19) and the limit stop (24) interacting such that when the predefined force (F1) is exceeded, the toggle lever rotational axis (15) is moved past a dead center point (20) and the position of the toggle lever (16, 17) shifts from a first buckling position (21) to a second buckling position (23).
2. A cutting blade overload protection device (10) for a cutting mechanism (11) of a harvester (100) for leaf and stalk material, comprising: at least one cutting blade (13) that is pivotable about a cutting blade rotational axis (12); and a toggle lever mechanism (14) as claimed in claim 1 with which the cutting blade (13) is movable from an operating position (P1) to a resting position (P2) when a predefined force (F1) has been exceeded.
3. The cutting blade overload protection device (10) as claimed in claim 2, wherein a force (FR) acting on the toggle lever mechanism comprises a buckle force component (FN) and a compression force component (FK) and: when the cutting blade (13) is in operating position (P1), the buckle force component (FN) presses the toggle lever mechanism (14) against the limit stop (24) in direction (R3); as force (FR) increases, the buckle force component (FN) oriented in direction (R3) is reduced; upon attaining the predefined value (F1), force (FR) moves the toggle lever mechanism into the dead center position (20) in which a force (FDY) or (FN) acting in toggle lever swivel joint (49) measures zero Newtons; and when force (FR) exceeds the predefined value (F1), said force (FR) moves the toggle lever swivel joint (49) away from the limit stop in direction (R2), with the result that the dead center position (20) is passed and the cutting blade overload protection device (10) triggered by the passing of the dead center position (20) moves the cutting blade (13) into resting position (P2).
4. The cutting blade overload protection device (10) as claimed in claim 2, wherein when changing from the operating position (P1) into the resting position (P2), the toggle lever mechanism (14) passes out of the first buckling position (21) through a straight position (22) and into the second buckling position (23).
5. The cutting blade overload protection device (10) as claimed in claim 2, wherein the position of the limit stop (24) is adjustable with respect to the toggle lever (16).
6. The cutting blade overload protection device (10) as claimed in claim 2, wherein the toggle lever (16) includes a contact area (27) that is configured as an inclined plane (28).
7. The cutting blade overload protection device (10) as claimed in claim 2, wherein the toggle lever (16, 17) comprises individual components (29, 30) which are coupled to one another by means of the spring element (19) such that the length (L1; L2) of the toggle lever (17) is dependent on the magnitude of force (FR) and thus on the magnitude of the force (FK) acting on the spring element (19).
8. The cutting blade overload protection device (10) as claimed in claim 2, wherein the spring element (19) is arranged between the cutting blade (13) and the toggle lever (16) or between a supporting frame (31) connected to the toggle lever (17) and the toggle lever (17).
9. The cutting blade overload protection device (10) as claimed in claim 2, wherein: a first of the two toggle levers (16) comprises at an end opposite the toggle lever rotational axis (15) a first swivel joint (57) with a first pivot axis (157); and a second of the two toggle levers (17) comprises at an end opposite the toggle lever rotational axis (15) a second swivel joint (58) with a second pivot axis (158); the two toggle levers (16, 17) include a common swivel joint (49) with the toggle lever rotational axis (15); and at least one of the swivel joints (49, 57, 58) includes the spring element (19), which is elastically deformed when a force (FR) acts on the toggle lever mechanism (14).
10. The cutting blade overload protection device (10) as claimed in claim 2, wherein an elastic plastic block (32) is provided as the spring element (19).
11. The cutting blade overload protection device (10) as claimed in claim 2, wherein the spring element (19) includes at least two individual springs (33, 34).
12. The cutting blade overload protection device (10) as claimed in claim 2, further comprising a tensioning device (35) for preloading the spring element (19).
13. The cutting blade overload protection device (10) as claimed in claim 2, wherein the spring element (19) is coupled to a guide means (36) in order to prevent the spring element (19) from breaking out laterally when subjected to a load.
14. The cutting blade overload protection device (10) as claimed in claim 2, further comprising a restoring means (37) for moving the cutting blade from the resting position (P2) into the operating position (P1).
15. A harvester (100) for leaf and stalk material, comprising at least one of: at least one cutting blade overload protection device (10) as claimed in 2; and a toggle lever mechanism as claimed in claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is described in more detail in an exemplary embodiment and accompanying figures, where:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(15) Identical or similar elements in the following figures can be provided with identical or similar reference numbers. Furthermore, the figures of the drawing, its description as well as the claims contain numerous features in combination. Here it is clear to the person skilled in the art that these features can also be regarded individually, or they can be brought together in further combinations.
(16)
(17) The harvester 100 has a reel 51 for picking up harvested material, for example grass. The harvested material (not shown) is fed by the reel 51 to a feed rotor 40 which comprises a supporting tube 41 and feed tines 42 attached thereto. In the shown exemplary embodiment, eight feed tines 42 form a feed tine star. The feed rotor 40 includes a plurality of such feed tine stars arranged next to each other axially to the rotational axis of the feed rotor 40. The feed tines 42, or feed tine stars, do not abut each other in the axial direction but instead are spaced apart, thus forming gaps though which the cutting blade 13 is guided during operation.
(18) The feed tines 42 have tine tips 52 which define an external cylinder 43 of the feed rotor 40. A conveyor trough 44 extends around one part of the external cylinder 43. A conveyor channel 45 is thus formed between the supporting tube 41 of the feed rotor 40 and the conveyor trough 44. The harvested material fed during operations by the rotating reel 51 to the likewise rotating feed rotor 40 is fed by the feed tines 42 through the conveyor channel 45 to a loading space 53 of the harvester 100 following the conveyor channel 45.
(19) The conveyor trough 44 has slit-like openings (not shown) arranged adjacent to one another and through which the cutting blades 13 extend into the conveyor channel 45 and project there into the gaps located between the feed tines. When the feed rotor 40 rotates, the feed tines 42 are thus guided along the cutting blades 13, with the feed tines 42 functioning as shear blades for the fixed cutting blades 13. The harvested material passing through the conveyor channel 45 is cut by the cutting blades 13, with the cutting length of the harvested material being defined by the spacing distance of the cutting blades 13.
(20) The cutting blades 13 are coupled via blade holders 54 to a supporting structure 55 or support frame 31 and together form a cutting mechanism 11 that is pivotable about a rotational axis 56. When the cutting mechanism 11 is swung out, all cutting blades 13 are located outside of the conveyor channel 45.
(21) The cutting blades 13 can not only be swung in and out of the conveyor channel 45 together by means of the cutting mechanism 11, but can also be swung in and out of the conveyor channel 45 individually about a cutting blade rotational axis 12. The swing-out motion is made in the direction R2 as shown in
(22) The swinging-out movement of a cutting blade 13 about the cutting blade rotational axis 12 is controlled by a toggle lever mechanism 14. This toggle lever mechanism 14 comprises the cutting blade overload protection device 10 according to the invention. The operating modes of the overload protection device 10 are illustrated in three “snapshots” of a first exemplary embodiment as shown in
(23)
(24) In
(25) Toggle lever 16 rests against a limit stop 24 situated on the supporting structure 55. The limit stop 24 has a rounded contour 25 and forms a guide element 18 for the movement of the toggle lever 16. The two toggle levers 16 and 17 form an angle β1, which in the first exemplary embodiment shown in
(26) At the moment of contact between the foreign object 50 and the cutting blade 13, a torque M arises about the rotational axis 12 of the cutting blade 13 due to the rotation of the feed rotor 40. The force exerted on the blade is transferred to the components of the toggle lever mechanism. Torque M thus transfers the force acting on the cutting blade 13 to a contact point P01 of the cutting blade and toggle lever 16 or the toggle lever mechanism 14. The cutting blade rotational axis 12 is fixed in a permanent position, the contact point P01 represents a kind of satellite with respect to the stationary rotational axis 12. When force is transferred to point P01, any existing play between the components, particularly in the region of the joints, is overcome and the components are pressed against one another at their respective contact points. Resulting from the torque about the rotational axis 12 is thus a force vector FR, which is transferred via the swivel joint 57 to the toggle lever mechanism 14.
(27) Since the toggle lever swivel joint 49 in the exemplary embodiment shown in
(28) A spiral spring 38, which may be provided for retrieving the cutting blade from its resting position P2 to its operating position P1, has no load effect here. The blade protection device also functions without this spiral spring 38. Although the spiral spring 38 is preloaded when the cutting blade 13 is released from the operating position P1 into the resting position P2, the restoring force exerted by the spiral spring 38 is so small that it has no significant influence on the buckling force FN and the force required for triggering the cutting blade overload protection device 10
(29) The toggle lever mechanism 14 also has a spring element 19, which in the shown exemplary embodiments is integrated in the toggle lever 17. The two toggle levers 16 and 17 as well as the related components are shown in
(30) In the shown exemplary embodiments, two cylindrical plastic blocks 32 are provided for each of the two spring retaining bolts 59 and can be attached to the spring retaining bolts 59 by means of a bore hole in the blocks. Two plastic blocks 32 form an individual spring 33 and two further plastic blocks 32 form an individual spring 34. Three spacer disks 61 can also be attached.
(31) The shown embodiment with a plurality of spring retaining bolts 60 and respectively two plastic blocks 32 attachable thereto has the advantage that when the spring element 19 is compressed, not a single bulge is formed that would otherwise take up more installation space. Instead, the compression is uniformly transmitted to all plastic blocks 32 and each individual plastic block 32 bulges on its own, with the individual bulges of the four plastic blocks 32 provided in the exemplary embodiment being significantly smaller that the bulging of a larger single block—as an alternative to the four individual plastic blocks 32. In order to achieve a controlled bulging of the plastic blocks 32 in the central region, the spacer disks 61 have depressions 63 adapted to the ends of the plastic blocks 32. In their assembled state, the plastic blocks 32 are inserted in the depressions 63 and are thereby supported at their marginal regions. The depressions 63 can, for example, be screwed or embossed into the spacer disks 61.
(32) The toggle lever 17 is held together in that the guide bolt 60 provided with a screw thread 62 is inserted in a bore hole provided in the toggle lever piece 29 and, after the insertion of a washer 48, is screwed on with a nut 47. Guide bolt 60 and nut 47 thus form a tensioning device 35. Depending on how far the nut 47 is screwed on the thread 62 of the guide bolt 60, the plastic blocks 32 are prestressed to a greater or lesser extent. By prestressing the plastic blocks 32, it is possible to compensate for the greater or lesser plastic setting behavior characteristic of the selected plastic. Furthermore, the prestressing represses bothersome rattling noises during transport of the harvester 100.
(33) The washer 48 can in addition be configured as a damping element in order to reduce the noise and system stresses which occur when the spring element 19 springs back from a loaded position into its initial position.
(34) The toggle lever 17 is thus an assembly in which the spring element 19 is integrated. Analogous to toggle lever 16, the toggle lever 17 has two swivel joints, namely a swivel joint 58 and—in common with toggle lever 16—the toggle lever swivel joint 49. The toggle lever swivel joints 49 of toggle levers 16 and 17 are coupled to one another by a hinge bolt 46 and share the toggle lever rotational axis 15.
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(36) As shown in
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(38) The inclined plane 28 is thus sufficient for the toggle lever 16, and with it the toggle lever rotational axis 15, with the slightest additional application of force in the dead center position 20 to be guided beyond the dead center point. The triggering of the blade protection device is thus caused by a change of direction of the force component FN: In the case of a force acting on the cutting blade and causing a torque M, which causes a force FR to be exerted on the toggle lever mechanism 14 that is smaller than the predefined force F1, the resultant force FR acting on the toggle lever mechanism 14 has a force component FN acting in the pressure buckling direction R3. As the applied force increases, the magnitude of force FN decreases.
(39) If the force FR acting on the toggle lever mechanism 14 achieves the predefined value F1, the buckling force acting in the direction R2 or R3 measures zero Newtons. A further increase in the force acting on the cutting blade 13, and thus an accompanying increase in the torque M as well as in the force FR acting on the toggle lever mechanism 14, causes the force component FN to reverse its effective direction from the pressure buckling direction R3 to the deflection buckling direction R2 and the cutting blade 13 is swung out of the operating position P1 into the resting position P2.
(40) In the exemplary embodiment shown in
(41) Also shown in
(42) In order to swing the cutting blade 13 counter to the direction R1 from its resting position P2 back into the conveyor channel 45 and thus into its operating position P1, the spring element 19 does not have to be compressed so long as no counterforce presses against the cutting blade 13. It is sufficient to introduce a slight force to the toggle lever mechanism 14 oriented in the direction R3 and the toggle lever swivel joint 49 is drawn by this force through the straight position 22 and back into the first buckling position 21. In the shown exemplary embodiment, this restoring force is supplied by a spiral spring 38 as the restoring means 37. The spiral spring 38 is coupled at one of its ends to the toggle lever mechanism 14 in the region of the toggle lever swivel joint 49 and at its other end to the supporting structure 55. As an alternative to a spiral spring, it is possible to provide a roller spring, a rubber band or an elastic band.
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(44) Thus, the angle β1 in the first buckling position 21 can be greater than 180°.
(45) The toggle lever mechanism 14 is guided out of a first buckling position 21 provided in operating position P1, through a dead center position and into the resting position P2, and thus into a second buckling position 23. The dead center position 20 is located in a straight position of the two toggle levers 16 and 17. The dead center position 20 is defined such that the buckling force at the dead center position measures zero Newtons. The rotational axis 15 of the toggle lever swivel joint 49 lies in the dead center position on the straight line 39.
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(48) Inasmuch as a restoring means 37 is provided in the form of a return spring (indicated in
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LIST OF REFERENCE NUMBERS
(52) 10 cutting blade overload protection device
(53) 11 cutting mechanism
(54) 12 cutting blade rotational axis
(55) 13 cutting blade
(56) 14 toggle lever mechanism
(57) 15 toggle lever rotational axis
(58) 16 toggle lever
(59) 17 toggle lever
(60) 18 guide element
(61) 19 spring element
(62) 20 dead center position
(63) 21 first buckling position
(64) 22 straight position
(65) 23 second buckling position
(66) 24 limit stop
(67) 25 contour
(68) 26 -
(69) 27 contact area
(70) 28 inclined plane
(71) 29 individual component
(72) 30 individual component
(73) 31 supporting frame
(74) 32 plastic block
(75) 33 individual spring
(76) 34 individual spring
(77) 35 tensioning device
(78) 36 guide means
(79) 37 restoring means
(80) 38 spiral spring
(81) 39 straight line
(82) 40 feed rotor
(83) 41 supporting tube
(84) 42 feed tine
(85) 43 external cylinder
(86) 44 conveyor trough
(87) 45 conveyor channel
(88) 46 hinge bolt
(89) 47 nut
(90) 48 washer
(91) 49 toggle lever swivel joint
(92) 50 foreign object
(93) 51 reel
(94) 52 tine tip
(95) 53 loading space
(96) 54 blade holder
(97) 55 supporting structure
(98) 56 rotational axis (of 11)
(99) 57 swivel joint (of 16)
(100) 58 swivel joint (of 17)
(101) 59 spring retaining bolt
(102) 60 guide bolt
(103) 61 spacer disk
(104) 62 screw thread
(105) 63 depression (in 61)
(106) 100 harvester
(107) 157 pivot axis (of 57)
(108) 158 pivot axis (of 58)
(109) P1 operating position
(110) P2 resting position
(111) P01 contact point (of 13 and 16)
(112) P02 contact point (of 24 and 16)
(113) P03 contact point (of 16 and 17)
(114) F force (acting on 14)
(115) F1 force (triggering force)
(116) FE force (exerted by harvested material)
(117) FN force (buckling force)
(118) FK force (compression force)
(119) FFK force (exerted by foreign object 50)
(120) FDY force (applied in 49)
(121) FR force (resultant force in P01)
(122) FR′ force (resultant force in point P02)
(123) FR″ force (resultant force in point P03)
(124) L1 length
(125) L2 length
(126) M torque (about 12)
(127) R1 direction
(128) R2 direction
(129) R3 direction
(130) β1 angle in first buckling position 21
(131) β2 angle in straight position 22
(132) β3 angle in second buckling position 23