Impeller back surface cooling structure and supercharger
11199201 · 2021-12-14
Assignee
Inventors
- Satoshi Makino (Nagasaki, JP)
- Koichi Sugimoto (Tokyo, JP)
- Fumito Hiratani (Tokyo, JP)
- Yukihiro Iwasa (Nagasaki, JP)
- Yoshihisa Ono (Nagasaki, JP)
Cpc classification
F04D29/584
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/5853
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An impeller back surface cooling structure for cooling a back surface of a compressor impeller of a supercharger includes: a first member facing a back surface of a compressor impeller via a gap; and a second member extending in a circumferential direction of the compressor impeller and forming, between the first member and the second member, a cooling passage through which a cooling medium being a liquid flows.
Claims
1. An impeller assembly, comprising: a compressor impeller; and an impeller back surface cooling structure, comprising: a first member facing a back surface of the compressor impeller via a gap; and a second member forming, between the first member and the second member, an annular cooling passage through which a cooling medium being a liquid flows, wherein the annular cooling passage extends from a position on an inner side of an outlet of the compressor impeller to a position on an outer side of the outlet in a radial direction of the compressor impeller, the annular cooling passage having an annular shape in both inner side and outer side regions of the outlet of the compressor impeller.
2. The impeller assembly according to claim 1, wherein the first member comprises at least one fin facing the annular cooling passage.
3. The impeller assembly according to claim 1, wherein the second member comprises at least one fin facing the annular cooling passage.
4. The impeller assembly according to claim 1, wherein the liquid is oil.
5. A supercharger comprising the impeller assembly according to claim 1.
6. An impeller back surface cooling structure, comprising: a first member facing a back surface of a compressor impeller via a gap; and a second member forming, between the first member and the second member, a cooling passage through which a cooling medium being a liquid flows, wherein the second member comprises at least one fin facing the cooling passage, wherein the first member includes a groove portion on a surface opposite to the compressor impeller, wherein the second member includes a lid portion covering the groove portion, wherein the cooling passage is formed by the groove portion and the lid portion, and wherein the at least one fin is disposed on the lid portion.
7. The impeller back surface structure according to claim 6, wherein the first member, the second member, the groove portion, and the at least one fin are each formed to have an annular shape around a rotational axis of the compressor impeller.
8. The impeller back surface structure according to claim 7, wherein the at least one fin includes at least one opening portion penetrating in a radial direction of the compressor impeller.
9. The impeller back surface structure according to claim 8, wherein the at least one fin comprises a plurality of annular fins arranged in the radial direction of the compressor impeller, wherein each of the plurality of annular fins has at least one opening portion penetrating in the radial direction of the compressor impeller, and wherein the respective opening portions of the plurality of annular fins are arranged in a line along the radial direction of the compressor impeller.
10. The impeller back surface structure according to claim 6, wherein the liquid is oil.
11. A supercharger comprising the impeller back surface cooling structure according to claim 6.
12. An impeller back surface cooling structure, comprising: a first member facing a back surface of a compressor impeller via a gap; and a second member forming, between the first member and the second member, a cooling passage through which a cooling medium being a liquid flows, wherein the first member or the second member includes a supply opening for supplying the cooling passage with the liquid, wherein the first member or the second member includes a discharge opening for discharging the liquid from the cooling passage, wherein the supply opening is disposed above a rotational axis of the compressor impeller, and wherein the discharge opening is disposed above the rotational axis of the compressor impeller and opposite to the supply opening across a vertical plane including the rotational axis of the compressor impeller.
13. The impeller back surface structure according to claim 12, wherein the first member or the second member includes, at a position closer to a top portion of the cooling passage than the supply opening and closer to the top portion than the discharge opening in a circumferential direction of the compressor impeller, a partition portion extending along the radial direction of the compressor impeller so as to partition the cooling passage.
14. The impeller back surface structure according to claim 12, wherein the liquid is oil.
15. A supercharger comprising the impeller back surface cooling structure according to claim 12.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(12) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly specified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(13) For instance, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(14) For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(15) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(16) On the other hand, an expression such as “comprise”, “include”, “have”, “contain” and “constitute” are not intended to be exclusive of other components.
(17)
(18) The supercharger 100 is an exhaust turbine type supercharger (turbocharger). The supercharger (turbocharger) 100 includes a turbine rotor 2, a turbine casing 4 housing the turbine rotor 2, a compressor impeller 8 coupled to the turbine rotor 2 via a shaft 6, a compressor casing 10 housing the compressor impeller 8, a bearing device 12 supporting the shaft 6, and a bearing pedestal 14 housing the bearing device 12.
(19) In the following description, the direction of the rotational axis O of the shaft 6 (direction of the rotational axis O of the turbine rotor 2 and the compressor impeller 8) is simply referred to as “axial direction”, and the radial direction of the shaft 6 (radial direction of the turbine rotor 2 and the compressor impeller 8) is simply referred to as “radial direction”.
(20) As shown in
(21)
(22) As shown in at least one of
(23) The bearing pedestal body 15 is fastened to the compressor casing 10 by a bolt 50a at a side in the axial direction, and is fastened to the turbine casing 4 by a bolt 50b at the other side in the axial direction.
(24) The oil labyrinth 23 is formed to have an annular shape around the rotational axis O of the shaft 6 so as to surround a part of the sleeve 30 and the thrust collar 31 fixed to the shaft 6, and suppresses leakage of the lubricant oil toward the air passage 7 inside the compressor casing 10. The oil labyrinth 23 is disposed so as to face the back surface 8a of the compressor impeller 8 via a gap 9.
(25) The inner support 17 is formed into an annular shape around the rotational axis O of the shaft 6 so as to be engaged with the outer peripheral surface of the oil labyrinth 23. The inner support 17 is disposed so as to face the back surface 8a of the compressor impeller 8 via the gap 9. The inner support 17 is fastened to the bearing pedestal body 15 by a bolt 50c. The inner support 17 and the thrust bearing 12c are fastened by a bolt 50d, and the thrust bearing 12c is supported by the inner support 17.
(26) The outer support 18 is formed to have an annular shape around the rotational axis O of the shaft 6 so as to be engaged with the outer peripheral surface of the inner support 17. The outer support 18 includes a back-surface facing portion 46 facing the back surface 8a of the compressor impeller 8 via the gap 9, a diffuser wall portion 44 facing a diffuser flow passage 42 between an outlet 8b of the compressor impeller 8 and the scroll flow passage 40 of the compressor casing 10, and a groove portion 26 having an annular shape and extending around the rotational axis O of the shaft 6, on a surface 19 of the outer support 18, the surface 19 being disposed opposite to the compressor impeller 8 (surface of the outer support 18 opposite to the diffuser flow passage 42 in the axial direction). Furthermore, the outer support 18 includes an outer peripheral wall portion 45 formed to have an annular shape around the rotational axis O of the shaft 6, disposed on the radially outer side of the groove portion 26, an inner peripheral wall portion 47 formed to have an annular shape around the rotational axis O of the shaft 6, disposed on the radially inner side of the groove portion 26, and a protruding portion 51 protruding from a surface 49 of the inner peripheral wall portion 47, the surface 49 being disposed opposite to the compressor impeller 8. The outer support 18 is disposed on the outer side of the thrust bearing 12c with respect to the radial direction, and is fastened to the bearing pedestal body 15 by a bolt 50e on the outer side of the groove portion 26 in the radial direction. According to the above configuration, the outer support 18 and the inner support 17 are formed of separate members, and thus it is possible to remove only the inner support 17 from the bearing pedestal body 15 without removing the outer support 18 from the bearing pedestal body 15, on maintenance of the supercharger 100. Accordingly, it is possible to perform maintenance easily on the thrust bearing 12c or the like supported by the inner support 17.
(27) The lid member 22 is formed to have an annular shape around the rotational axis O of the shaft 6 so as cover the groove portion 26. The lid member 22 has a lid portion 28 forming, between the lid portion 28 and the groove portion 26 of the outer support 18, a cooling passage 20 which has an annular shape and through which the lubricant oil flows. The lid member 22 is fixed to the bearing pedestal body 15 by a pin 48. The outer support 18 and the bearing pedestal body 15 are fastened by the bolt 50e, and thereby the lid member 22 is nipped and supported by the outer support 18 and the bearing pedestal body 15 in the axial direction. In the exemplary embodiment shown in the drawing, the cooling passage 20 is disposed on the outer side of the thrust bearing 12c and the bolt 50c with respect to the radial direction, and extends from a position on the inner side of the outlet 8b of the compressor impeller 8 (outer peripheral edge of the compressor impeller 8) to a position on the outer side of the outlet 8b.
(28) In such a configuration, the outer support 18 is cooled by the lubricant oil flowing through the cooling passage 20, and the cooled outer support 18 cools air in the gap 9 between the back surface 8a of the compressor impeller 8 and the outer support 18. Thus, it is possible to cool the back surface 8a of the compressor impeller 8 with the cooled air in the gap 9.
(29) Thus, it is possible to cool the back surface 8a of the compressor impeller 8 without spraying cooling air to the back surface 8a of the compressor impeller 8, and thus it is possible to suppress an increase in the thrust force of the compressor impeller 8.
(30) Furthermore, since the cooling passage 20 is formed by two members, namely the outer support 18 and the lid member 22, the shape or the like of the cooling passage 20 has less limitation in terms of production, as compared to a typical configuration (e.g. Patent Document 1) in which the cooling passage is formed as a hollow section inside a single member. Thus, it is possible to provide a structure such as a fin or the like in the cooling passage 20 easily, in order to cool the back surface 8a of the compressor impeller 8 efficiently. Accordingly, it is possible to cool the back surface 8a of the compressor impeller 8 efficiently, and to extend the lifetime of the compressor impeller 8.
(31) In the embodiment shown in
(32) In the embodiment shown in
(33)
(34) In an embodiment, as shown in
(35) With the above configuration, the lid member 22 is efficiently cooled through heat exchange between the lid member 22 and the lubricant oil flowing through the cooling passage 20. Accordingly, it is also possible to cool the outer support 18 adjacent to the lid member 22 efficiently, and thus it is possible to cool the back surface 8a of the compressor impeller 8 with the air in the gap 9 cooled by the outer support 18.
(36) Furthermore, the lid member 22 has the fins 24, and thus the fins 24 can be produced more easily than in a case where the fins 24 are disposed on the groove portion 26. For instance, the lid member 22 can be produced easily by joining the fins 24 to a smooth annular portion 25 by welding or the like.
(37) In an embodiment, as shown in
(38) Accordingly, the lid member 22 is cooled efficiently over a wide range in the circumferential direction of the compressor impeller 8, and thus it is possible to cool the outer support 18 via the lid member 22 efficiently. Thus, it is possible to cool the back surface 8a of the compressor impeller 8 with the air in the gap 9 cooled by the outer support 18.
(39) In an embodiment, as shown in
(40) With the above configuration, the lubricant oil flowing through the cooling passage 20 can transfer from the radially inner side to the radially outer side (or in inverse direction) of the annular fins 24 through the opening portions 32, and thereby it is possible to distribute the lubricant oil uniformly to both of the radially inner side and the radially outer side of the annular fins 24. Accordingly, the outer support 18 and the lid member 22 are cooled efficiently, and thus it is possible to cool the back surface 8a of the compressor impeller 8 with the air in the gap 9 cooled by the outer support 18. Furthermore, the plurality of opening portions 32 are arranged in a line in the radial direction, and thus it is possible to enhance the effect to distribute the lubricant oil uniformly to both of the radially inner side and the radially outer side of the annular fins 24.
(41) In an embodiment, as shown in
(42) With the above configuration, the lubricant oil of the cooling passage 20 is discharged from the discharge opening 36 only when the lubricant oil has accumulated to the height position of the discharge opening 36 (above the rotational axis O of the compressor impeller 8). Furthermore, the lubricant oil supplied to the cooling passage 20 from the supply opening 34 basically flows in a single direction along the circumferential direction (direction shown by arrow ‘d1’ in
(43) Thus, in operation of the supercharger 100, it is possible to let the lubricant oil flow smoothly over a wide range in the circumferential direction, from the supply opening 34 to the discharge opening 36 as shown by arrow ‘d1’, in a state where the lubricant oil has accumulated at least to the height position of the discharge opening 36 in the cooling passage 20. Accordingly, the outer support 18 and the lid member 22 are cooled efficiently, and thus it is possible to cool the back surface 8a of the compressor impeller 8 effectively.
(44) In an embodiment, as shown in
(45) With the above configuration, even when the lubricant oil has accumulated to the top portion 20t of the cooling passage, the partition portion 38 can prevent formation of a flow in the direction of arrow ‘d2’ in
(46) Thus, in operation of the supercharger 100, it is possible to let the lubricant oil flow smoothly over a wide range in the circumferential direction, from the supply opening 34 to the discharge opening 36 as shown by arrow ‘d1’, even in a state where the lubricant oil has accumulated to the top portion 20t of the cooling passage. Accordingly, the outer support 18 and the lid member 22 are cooled efficiently, and thus it is possible to cool the back surface 8a of the compressor impeller 8 effectively.
(47) The present invention is not limited to the embodiments described above, and various amendments and modifications may be implemented.
(48) For instance, in the above embodiment, lubricant oil supplied to the bearing device 12 is shown as an example of a cooling medium that flows through the cooling passage 20. However, the cooling medium is not limited to the lubricant oil flowing through the cooling passage 20, and may be another cooling medium in a liquid state such as water. For instance, a part of jacket cooling water for cooling the internal combustion engine may be utilized as the cooling medium.
(49) Furthermore, in the embodiment shown in
(50) Furthermore, in the embodiment shown in
(51) For instance, in the above embodiment, the inner support 17 and the outer support 18 are formed separately (from separate members, i.e. from separate parts). In another embodiment, as shown in
(52) In the embodiment shown in
(53) In the embodiment shown in
(54) In the embodiment shown in
(55) For instance, in the above embodiment shown in
(56) In such an embodiment, the outer support 18 and the bearing pedestal body 15 form the cooling passage 20. Also with such an embodiment, it is possible to cool the back surface 8a of the compressor impeller 8, and extend the lifetime of the compressor impeller 8, similarly to the embodiment shown in
(57) Furthermore, while the lid member 22 has the fins 24 in the embodiment shown in
(58) In such an embodiment, the outer support 18 facing the back surface 8a of the compressor impeller 8 has the fins 24, and thus the outer support 18 facing the back surface 8a of the compressor impeller 8 is cooled effectively through heat exchange between lubricant oil flowing through the cooling passage 20 and the fins 24. Thus, it is possible to cool the back surface 8a of the compressor impeller 8 effectively via the air in the gap 9.
(59) Furthermore, application of the present invention is not limited to the above described exhaust turbine type supercharger (turbocharger). The present invention may be applied to a mechanical supercharger for driving a compressor with power extracted from an output shaft of an internal combustion engine via a belt or the like.
DESCRIPTION OF REFERENCE NUMERALS
(60) 2 Turbine rotor Turbine casing 6 Shaft 8 Compressor impeller 8a Back surface 8b Outlet 9 Gap 10 Compressor casing 12 Bearing device 12a, 12b Journal bearing 12c Thrust bearing 12c1 14 Bearing pedestal 15 Bearing pedestal body 16 Lubricant oil supply passage 16a Inlet 16b Outlet 17 Inner support 18 Outer support 19 Surface 20 Cooling passage 20b Bottom portion 20t Top portion 22 Lid member 23 Oil labyrinth 24 Fin 24p Root end 24t Tip end 25 Annular portion 27 Bottom surface 28 Lid portion 30 Sleeve 31 Thrust collar 32 Opening portion 34 Supply opening 36 Discharge opening 38 Partition portion 40 Scroll flow passage 42 Diffuser flow passage 44 Diffuser wall portion 46 Back-surface facing portion 48 Pin 50a, 50b, 50c, 50d, 50e Bolt 52 Diffuser blade 52a Outer end 60, 60, 62, 62, 64, 66 O ring 100 Supercharger (turbocharger) O Rotational axis V Vertical plane d1, d2 Arrow