Heat exchange unit and refrigeration cycle apparatus
11199345 · 2021-12-14
Assignee
Inventors
Cpc classification
F25B39/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A heat exchange unit includes a heat exchanger including a plurality of heat transfer tubes and a plurality of refrigerant distributors. Each of the plurality of refrigerant distributors includes an inlet pipe through which refrigerant flows into the refrigerant distributor and a plurality of distribution pipes through which the refrigerant flows out of the refrigerant distributor. Each of the plurality of distribution pipes is connected to a corresponding one of the plurality of heat transfer tubes. The inlet pipe of the refrigerant distributor having a relatively low average value of levels of the plurality of distribution pipes connected to the plurality of heat transfer tubes has a smaller inside diameter than the inlet pipe of the refrigerant distributor having a relatively high average value of levels of the plurality of distribution pipes connected to the plurality of heat transfer tubes.
Claims
1. A heat exchange unit comprising: a heat exchanger including a plurality of heat transfer tubes; and a plurality of refrigerant distributors, wherein each of the plurality of refrigerant distributors includes an inlet pipe through which refrigerant flows into a respective refrigerant distributor, and a plurality of distribution pipes through which the refrigerant flows out of the plurality of refrigerant distributors, each of the plurality of distribution pipes being connected to a respective heat transfer tube, and wherein among any two refrigerant distributors, the inlet pipe of the refrigerant distributor having a lower average value of levels of respective distribution pipes connected to respective heat transfer tubes has a smaller inside diameter than an inside diameter of the inlet pipe of the refrigerant distributor having a higher average value of levels of respective distribution pipes connected to respective heat transfer tubes.
2. The heat exchange unit of claim 1, wherein in each of the plurality of refrigerant distributors, among any two distribution pipes, the distribution pipe that is connected at a lower level to a respective heat transfer tube has a smaller inside diameter than an inside diameter of the distribution pipe that is connected at a higher level to a respective heat transfer tube.
3. The heat exchange unit of claim 1, wherein among any two refrigerant distributors, the level of the distribution pipe that is included in the plurality of distribution pipes of the refrigerant distributor having a lower average value of the levels of respective distribution pipes connected to respective heat transfer tubes and that is connected at the highest level to a respective heat transfer tube is higher than the level of the distribution pipe that is included in the plurality of distribution pipes of the refrigerant distributor having a higher average value of the levels of respective distribution pipes connected to respective heat transfer tubes and that is connected at the lowest level to a respective heat transfer tube.
4. A refrigeration cycle apparatus comprising: a refrigerant circuit in which a compressor, a condenser, a pressure reducing valve, and an evaporator are sequentially connected by a refrigerant pipe; and a plurality of refrigerant distributors, wherein the evaporator includes a plurality of heat transfer tubes, wherein each of the plurality of refrigerant distributors includes an inlet pipe through which refrigerant in the refrigerant circuit flows into a respective refrigerant distributor, and a plurality of distribution pipes through which the refrigerant flows out of the plurality of refrigerant distributors, each of the plurality of distribution pipes being connected to a respective heat transfer tube, and wherein among any two refrigerant distributors, the inlet pipe of the refrigerant distributor having a lower average value of levels of respective distribution pipes connected to respective heat transfer tubes has a smaller inside diameter than an inside diameter of the inlet pipe of the refrigerant distributor having a higher average value of levels of respective distribution pipes connected to respective heat transfer tubes.
5. The refrigeration cycle apparatus of claim 4, wherein the plurality of refrigerant distributors is connected between the pressure reducing valve and the evaporator.
6. The refrigeration cycle apparatus of claim 4, wherein the plurality of refrigerant distributors is disposed inside the evaporator.
7. A refrigeration cycle apparatus comprising: a refrigerant circuit in which a compressor, a condenser, a pressure reducing valve, and an evaporator are sequentially connected by a refrigerant pipe; and a plurality of refrigerant distributors, wherein the evaporator includes a plurality of heat transfer tubes, wherein each of the plurality of refrigerant distributors includes an inlet pipe through which refrigerant in the refrigerant circuit flows into a respective refrigerant distributor, and a plurality of distribution pipes through which the refrigerant flows out of the plurality of refrigerant distributors, each of the plurality of distribution pipes being connected to a respective heat transfer tube, and wherein among any two refrigerant distributors, the inlet pipe of the refrigerant distributor having a lower average value of levels of respective distribution pipes connected to respective heat transfer tubes has a smaller inside diameter than an inside diameter of the inlet pipe of the refrigerant distributor having a higher average value of levels of respective distribution pipes connected to respective heat transfer tubes, and wherein among any two refrigerant distributors, the level of the distribution pipe that is included in the plurality of distribution pipes of the refrigerant distributor having a lower average value of the levels of respective distribution pipes connected to respective heat transfer tubes and that is connected at the highest level to a respective heat transfer tube is higher than the level of the distribution pipe that is included in the plurality of distribution pipes of the refrigerant distributor having a higher average value of the levels of respective distribution pipes connected to respective heat transfer tubes and that is connected at the lowest level to a respective heat transfer tube.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(15) Embodiments of heat exchange units and refrigeration cycle apparatuses according to the present invention will be described in detail below with reference to the drawings. The following embodiments should not be construed as limiting the present invention. Note that the relative sizes of components illustrated in the following figures may differ from those in actual apparatuses.
Embodiment 1
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(17) The fan chamber 14 accommodates a heat exchanger 20 and a fan 17, which supplies outdoor air to the heat exchanger 20. The machine chamber 15 accommodates in its lower part a compressor 30 and a refrigerant pipe 40, which are included in a refrigeration cycle apparatus. The refrigeration cycle apparatus will be described later. The machine chamber 15 accommodates in its upper part an electric component 18.
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(20) The level H12 of the distribution pipe 73B connected to the heat transfer tube 21B is lower than the level H11 of the distribution pipe 73A connected to the heat transfer tube 21A. The distribution pipe 73B has an inside diameter D12, which is smaller than an inside diameter D11 of the distribution pipe 73A. The level H13 of the distribution pipe 73C connected to the heat transfer tube 21C is lower than the level H12 of the distribution pipe 73B connected to the heat transfer tube 21B. The distribution pipe 73C has an inside diameter D13, which is smaller than the inside diameter D12 of the distribution pipe 73B. The level H14 of the distribution pipe 73D connected to the heat transfer tube 21D is lower than the level H13 of the distribution pipe 73C connected to the heat transfer tube 21C. The distribution pipe 73D has an inside diameter D14, which is smaller than the inside diameter D13 of the distribution pipe 73C. In other words, the inside diameter of the distribution pipe 73 connected at a relatively low level to the heat transfer tube 21 is smaller than the inside diameter of the distribution pipe 73 connected at a relatively high level to the heat transfer tube 21.
(21) Gravity causes the flow rate of the refrigerant through the distribution pipe 73 connected at a relatively low level to the heat transfer tube 21 to be greater than that through the distribution pipe 73 connected at a relatively high level to the heat transfer tube 21. In Embodiment 1, however, the inside diameter of the distribution pipe 73 connected at a relatively low level to the heat transfer tube 21 is smaller than that of the distribution pipe 73 connected at a relatively high level to the heat transfer tube 21. This arrangement eliminates imbalance in the flow rate of the refrigerant between the distribution pipes 73, thus preventing a deterioration in pass balance in the heat exchanger 20 operating as an evaporator and a reduction in heat exchange efficiency.
(22) Furthermore, in Embodiment 1, the deterioration in pass balance in the heat exchanger 20 is prevented only by appropriately setting the inside diameters of the distribution pipes 73 connected to the distributor body 71. In other words, the heat exchange efficiency in the outdoor unit 10 and the refrigeration cycle apparatus 100 can be increased by disposing the refrigerant distributor 70, which has a simple configuration and is easy to fabricate, adjacent to the heat exchanger 20.
Embodiment 2
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(24) According to Embodiment 2, the inside diameter of the distribution pipe 73 connected at a relatively low level to the heat transfer tube 21 is smaller than that of the distribution pipe 73 connected at a relatively high level to the heat transfer tube 21. As in Embodiment 1, therefore, this arrangement eliminates imbalance in the flow rate of the refrigerant between the distribution pipes 73, thus preventing a deterioration in pass balance in the heat exchanger 20 operating as an evaporator and a reduction in heat exchange efficiency.
(25) Furthermore, according to Embodiment 2, the deterioration in pass balance in the heat exchanger 20 is prevented only by appropriately setting the inside diameters of the distribution pipes 73 connected to the distributor body 71. In other words, as in Embodiment 1, the heat exchange efficiency in the outdoor unit 10 and the refrigeration cycle apparatus 100 can be increased by disposing the refrigerant distributor 70, which has a simple configuration and is easy to fabricate, in the heat exchanger 20.
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Embodiment 3
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(28) Each of the two distribution pipes 373A and 373B of the refrigerant distributor 370 is connected to a corresponding one of the heat transfer tubes 21A and 21B of the heat exchanger 20. Each of the two distribution pipes 383A and 383B of the refrigerant distributor 380 is connected to a corresponding one of the heat transfer tubes 21C and 21C of the heat exchanger 20. In the following description, the distribution pipes 373A and 373B may be collectively referred to as “distribution pipes 373”, and the distribution pipes 383A and 383B may be collectively referred to as “distribution pipes 383”.
(29) Referring to
(30) Furthermore, in the refrigerant distributor 370, the inside diameter of the distribution pipe 373 connected at a relatively low level to the heat transfer tube 21 is smaller than that of the distribution pipe 373 connected at a relatively high level to the heat transfer tube 21. Specifically, the level H22 of the distribution pipe 373B connected to the heat transfer tube 21B is lower than the level H21 of the distribution pipe 373A connected to the heat transfer tube 21A. The distribution pipe 373B has an inside diameter D22, which is smaller than an inside diameter D21 of the distribution pipe 373A. Similarly, in the refrigerant distributor 380, the inside diameter of the distribution pipe 383 connected at a relatively low level to the heat transfer tube 21 is smaller than that of the distribution pipe 383 connected at a relatively high level to the heat transfer tube 21. Specifically, the level H24 of the distribution pipe 383B connected to the heat transfer tube 21D is lower than the level H23 of the distribution pipe 383A connected to the heat transfer tube 21C. The distribution pipe 383B has an inside diameter D24, which is smaller than an inside diameter D23 of the distribution pipe 383A.
(31) Gravity causes the flow rate of the refrigerant through the distribution pipes 383 connected at relatively low levels to the heat transfer tubes 21 to be greater than the flow rate of the refrigerant through the distribution pipes 373 connected at relatively high levels to the heat transfer tubes 21. As described above, the inside diameter D32 of the inlet pipe 382 of the refrigerant distributor 380 having the relatively low average value of the levels of the distribution pipes 383 connected to the heat transfer tubes 21 is smaller than the inside diameter D31 of the inlet pipe 372 of the refrigerant distributor 370 including the distribution pipes 373 connected at relatively high levels to the heat transfer tubes 21. This arrangement according to Embodiment 3 eliminates imbalance in the flow rate of the refrigerant between the distribution pipes 373 and 383, thus preventing a deterioration in pass balance of the refrigerant in the heat exchanger 20 operating as an evaporator and a reduction in heat exchange efficiency.
(32) For the distribution pipes 373 of the refrigerant distributor 370 and the distribution pipes 383 of the refrigerant distributor 380, in each refrigerant distributor, the inside diameter of the distribution pipe connected at a relatively low level to the heat transfer tube 21 is smaller than that of the distribution pipe connected at a relatively high level to the heat transfer tube 21. This arrangement achieves a more appropriate pass balance of the refrigerant in the heat exchanger 20, thus maintaining high heat exchange efficiency.
(33) Furthermore, according to Embodiment 3, the deterioration in pass balance in the heat exchanger 20 is prevented only by appropriately setting the inside diameters of the distribution pipes 73 and 83 and the inside diameters of the inlet pipes 372 and 382. In other words, the heat exchange efficiency in the outdoor unit 10 and the refrigeration cycle apparatus 200 can be increased by arranging the refrigerant distributors 370 and 380, which have a simple configuration and are easy to fabricate, adjacent to the heat exchanger 20.
Embodiment 4
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(35) In Embodiment 4, the inside diameter D32 of the inlet pipe 382 of the refrigerant distributor 380 having the relatively low average value of the levels of the distribution pipes 383 connected to the heat transfer tubes 21 is smaller than the inside diameter D31 of the inlet pipe 372 of the refrigerant distributor 370 including the distribution pipes 373 connected at relatively high levels to the heat transfer tubes 21. As in Embodiment 3, this arrangement eliminates imbalance in the flow rate of the refrigerant between the distribution pipes 373 and 383, thus preventing a deterioration in pass balance of the refrigerant in the heat exchanger 20 operating as an evaporator and a reduction in heat exchange efficiency.
(36) For the distribution pipes 373 of the refrigerant distributor 370 and the distribution pipes 383 of the refrigerant distributor 380, in each refrigerant distributor, the inside diameter of the distribution pipe connected at a relatively low level to the heat transfer tube 21 is smaller than that of the distribution pipe connected at a relatively high level to the heat transfer tube 21. As in Embodiment 3, this arrangement achieves a more appropriate pass balance of the refrigerant in the heat exchanger 20, thus maintaining high heat exchange efficiency.
(37) Furthermore, according to Embodiment 4, the deterioration in pass balance in the heat exchanger 20 is prevented only by appropriately setting the inside diameters of the distribution pipes 73 and 83 and the inside diameters of the inlet pipes 372 and 382. In other words, as in Embodiment 3, the heat exchange efficiency in the outdoor unit 10 and the refrigeration cycle apparatus 200 can be increased by arranging the refrigerant distributors 370 and 380, which have a simple configuration and are easy to fabricate, in the heat exchanger 20.
(38) For each pair of the distribution pipes 373 and the distribution pipes 383 in Embodiments 3 and 4, the inside diameter of the distribution pipe connected at a relatively low level to the heat transfer tube 21 is smaller than that of the distribution pipe connected at a relatively high level to the heat transfer tube 21. The dimensional relationship is not limited to the above-described one.
Embodiment 5
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(40) An average value of a level H43 of the distribution pipe 483A connected to the heat transfer tube 21B and a level H44 of the distribution pipe 483B connected to the heat transfer tube 21D is less than an average value of a level H41 of the distribution pipe 473A connected to the heat transfer tube 21A and a level H42 of the distribution pipe 473B connected to the heat transfer tube 21C. The level of the distribution pipe 483A connected at the highest level in the refrigerant distributor 480 to the heat transfer tube 21 is higher than the level of the distribution pipe 473B connected at the lowest level in the refrigerant distributor 470 to the heat transfer tube 21. In other words, the level of the distribution pipe 483B of the refrigerant distributor 480 connected to the heat transfer tube 21A is higher than the level of the distribution pipe 473B of the refrigerant distributor 470 connected to the heat transfer tube 21C. The inlet pipe 482 of the refrigerant distributor 480 has an inside diameter D42, which is smaller than an inside diameter D41 of the inlet pipe 472 of the refrigerant distributor 470.
(41) In Embodiment 5, the distribution pipes 473 of the refrigerant distributor 470 and the distribution pipes 483 of the refrigerant distributor 480, which is separate from the refrigerant distributor 470, are alternately connected to the heat transfer tubes 21 in the top-bottom direction. In such a configuration, the inside diameter D42 of the inlet pipe 482 of the refrigerant distributor 480 having a low average value of the levels of the distribution pipes 483 connected to the heat transfer tubes 21 is smaller than the inside diameter D41 of the inlet pipe 472 of the refrigerant distributor 470 having a high average value of the levels of the distribution pipes 473 connected to the heat transfer tubes 21. This arrangement, in which the distribution pipes of the different refrigerant distributors are alternately connected to the heat transfer tubes in the top-bottom direction, also offers the same advantages as those of Embodiments 1 to 4 described above.
Embodiment 6
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(43) A level H52 of the distribution pipe 573B connected to the heat transfer tube 21B is lower than a level H51 of the distribution pipe 573A connected to the heat transfer tube 21A. A level H53 of the distribution pipe 573C connected to the heat transfer tube 21C is lower than the level H52 of the distribution pipe 573B connected to the heat transfer tube 21B. A level H54 of the distribution pipe 573D connected to the heat transfer tube 21D is lower than the level H53 of the distribution pipe 573C connected to the heat transfer tube 21C.
(44) The distribution pipe 573A has an inside diameter D51, the distribution pipe 573B has an inside diameter D52, and the distribution pipe 573C has an inside diameter D53. The distribution pipes 573A, 573B, and 573C are of the same inside diameter. The distribution pipe 573D has an inside diameter D54, which is smaller than the inside diameter, D51, D52, and D53, of the distribution pipes 573A, 573B, and 573C. In other words, the three distribution pipes 573A, 573B, and 573C connected at relatively high levels to the heat transfer tubes 21 have the same inside diameter, which is larger than the inside diameter of the distribution pipe 573D connected at a relatively low level to the heat transfer tube 21.
(45) According to Embodiment 6, a deterioration in pass balance of the refrigerant in the heat exchanger 20 can be prevented, and a reduction in heat exchange efficiency can be prevented. In addition, the use of the four distribution pipes 573 of two types, or two different inside diameters, facilitates fabrication of the heat exchanger.
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(47) In Embodiment 6 and the modification of Embodiment 6, three of the four distribution pipes 573 have the same inside diameter. The fourth distribution pipe 573 has a different inside diameter, which depends on a relative level of the distribution pipe connected to the heat transfer tube 21. The dimensional relationship is not limited to the above-described one. For example, under conditions where the levels of the four distribution pipes 573 connected to the heat transfer tubes 21 are at equal distances, the inside diameters of the distribution pipes 573 may be set in the following manner: two distribution pipes 573 connected at relatively low levels to the heat transfer tubes 21 have a smaller inside diameter than the other two distribution pipes 573 connected at relatively high levels to the heat transfer tubes 21, the two distribution pipes 573 connected at the relatively low levels to the heat transfer tubes 21 have the same inside diameter, and the two distribution pipes 573 connected at the relatively high levels to the heat transfer tubes 21 have the same inside diameter. As described above, reducing the number of types of distribution pipes 573 connected to the heat transfer tubes 21 in accordance with the situation of connection to the heat transfer tubes 21 further facilitates the fabrication of the heat exchanger.
(48) In Embodiment 6 and the modification of Embodiment 6, the number of refrigerant distributors is one. Any number of refrigerant distributors may be arranged. If a plurality of refrigerant distributors are arranged, the inside diameters of the distribution pipes of each refrigerant distributor may be set based on the differences in level between the distribution pipes connected to the heat transfer tubes 21.
(49) Although the refrigerant circuit for the heating operation has been described as an example in each of Embodiments 1 to 6, Embodiments are not limiting. The refrigerant distributors in Embodiments 1 to 6 can be used for a heat exchanger included in a refrigerant circuit for a cooling operation. For the cooling operation, for example, the refrigeration cycle apparatus 100 according to Embodiment 1 illustrated in