Control system for synchronous rectifying transistor of LLC converter
11201557 · 2021-12-14
Assignee
Inventors
- Qinsong Qian (Wuxi, CN)
- Shengyou Xu (Wuxi, CN)
- Feng LIN (Wuxi, CN)
- Hao Wang (Wuxi, CN)
- Wei Su (Wuxi, CN)
- Qi Liu (Wuxi, CN)
- Longxing SHI (Wuxi, CN)
Cpc classification
H02M1/0058
ELECTRICITY
H02M1/0016
ELECTRICITY
H02M3/33571
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A control system for synchronous rectifying transistor of LLC converter, the system comprising a voltage sampling circuit, a high-pass filtering circuit, a PI compensation and effective value detection circuit, and a control system taking a microcontroller (MCU) as a core. When the LLC converter is operating at a high frequency, a drain-source voltage V.sub.DS(SR) of the synchronous rectifying transistor delivers, via the sampling circuit, a change signal of the drain-source voltage during turn-off into the high-pass filtering circuit and the PI compensation and effective value detection circuit to obtain an effective value amplification signal of a drain-source voltage oscillation signal caused by parasitic parameters, and the current value is compared with a previously collected value via a control circuit taking a microcontroller (MCU) as a core, so as to change a turning-on time of the synchronous rectifying transistor in the next period.
Claims
1. A control system for synchronous rectifying transistor of LLC converter, comprising two control units with the same structure, which control two synchronous rectifying transistors respectively, wherein each control unit includes a voltage sampling circuit, a high-pass filter circuit, a PI compensation and effective value detection circuit, and a control circuit having a microcontroller MCU as a core; the voltage sampling circuit is configured to collect a voltage V.sub.DS(SR) between a drain and a source of a secondary synchronous rectifying transistor during turning-off of the secondary synchronous rectifying transistor, and convert the voltage signal V.sub.DS (SR) into V.sub.samp, so as to output V.sub.samp to the high-pass filter circuit; the high pass filter circuit is configured to filter out a direct current component in V.sub.samp, remaining an alternating current component V.sub.hp of an oscillation signal generated by a resonance of parasitic inductance and parasitic capacitance; output the alternating current component V.sub.hp of the oscillation signal to the PI compensation and effective value detection circuit for compensating and amplifying, so as to obtain an effective value level V.sub.SR of a jitter signal due to resonance after processing; and output the effective value level V.sub.SR to the control circuit having a microcontroller MCU as a core; a current value of V.sub.SR is compared with the last collected value by the control unit internal the microcontroller, and then a driving signal is generated by a timer to change a turning-on time of the synchronous rectifying transistor in a next cycle, so that the synchronous rectifying transistor can be turned off at an optimal turning-off point and work at an optimal efficiency point.
2. The control system for synchronous rectifying transistor of LLC converter according to claim 1, wherein the voltage sampling circuit includes a resistor R.sub.1, a resistor R.sub.2 and a diode D.sub.b, one terminal of the resistor R.sub.1 is connected to a power supply voltage V.sub.cc, the other terminal of the resistor R.sub.1 is connected to one terminal of the resistor R.sub.2 and an anode of the diode D.sub.b, a cathode of the diode D.sub.b is connected to a drain of one of the synchronous rectifying transistors on the secondary side of an LLC converter, and the other terminal of the resistor R.sub.2 is served as an output terminal of the voltage sampling circuit.
3. The control system for synchronous rectifying transistor of LLC converter according to claim 1, wherein the high-pass filter circuit includes a resistor R.sub.0 and a capacitor C.sub.0, one terminal of the capacitor C.sub.0 is connected to an output terminal of the voltage sampling circuit, the other terminal of the capacitor C.sub.0 is connected to one terminal of the resistor R.sub.0 and served as an output terminal of the high-pass filter circuit, and the other terminal of the resistor R.sub.0 is grounded.
4. The control system for synchronous rectifying transistor of LLC converter according to claim 1, wherein the PI compensation and effective value detection circuit includes an operational amplifier OpAmp, a resistor R.sub.3, a resistor R.sub.4, a resistor R.sub.5, a resistor R.sub.F, a capacitor C.sub.1, a capacitor C.sub.F and a diode D.sub.1, one terminal of the resistor R.sub.3 is connected to an output terminal of the high-pass filter circuit, the other terminal of the resistor R.sub.3 is connected to an inverting terminal of the operational amplifier OpAmp, one terminal of the resistor R.sub.4 is connected to an non-inverting terminal of the operational amplifier OpAmp, the other terminal of resistor R.sub.4 is grounded; the resistor R.sub.F is connected to the capacitor C.sub.F in parallel, of which one terminal is connected to the inverting terminal of the operational amplifier OpAmp, the other terminal is connected to an output terminal of the operational amplifier OpAmp and an anode of the diode D.sub.1; and the resistor R.sub.5 is connected to the capacitor C.sub.1 in parallel, of which one terminal is connected to a cathode of the diode D.sub.1 and served as an output terminal of the PI compensation and effective value detection circuit, the other terminal of resistor R.sub.5 and capacitor C.sub.1 in parallel is grounded.
5. The control system for synchronous rectifying transistor of LLC converter according to claim 1, wherein the control circuit having the microcontroller MCU as a core includes an analog-digital converter ADC, a control unit and a timer TIMer, an input terminal of the analog-digital converter ADC is connected to an output terminal of the PI compensation and effective value detection circuit, and an output of the analog-digital converter ADC and the control unit are in double-way connection, an output of the control unit is connected to a gate of one of the synchronous rectifying transistors on the secondary side of the LLC resonant converter via an output of the timer.
6. The control system for synchronous rectifying transistor of LLC converter according to claim 1, wherein the control process of the control system is as follows: (1) when the synchronous rectifying transistor is turned off, the voltage V.sub.DS (SR) between the drain and the source of the synchronous rectifying transistor is output after being processed by the sampling circuit, the high-pass filter circuit, and the PI compensation and effective value detection circuit; a voltage V.sub.SR of an output terminal of the PI compensation and effective value detection circuit is collected by an internal analog-digital converter ADC of the microcontroller, and the value is converted into a digital quantity after being processed by the analog-digital converter of the microcontroller, and then stored in the control unit of the microcontroller and recorded as V.sub.SR0; (2) when the synchronous rectifying transistor is turned off at next time, the output VSR of the PI compensation and effective value detection circuit is also collected, and the value is converted into a digital quantity after being processed by the analog-to-digital converter of the microcontroller, and then stored in the control unit of the microcontroller and recorded as V.sub.SR1; (3) by comparing the data V.sub.SR0, V.sub.SR1 collected in (1) and (2) with a set threshold V.sub.TH, a turning-on time of the synchronous rectifying transistor in the next cycle is defined by the control unit, which includes two modes, the value of V.sub.TH depends on a specific working state of the system; in a normal circumstance, the value of V.sub.TH is set to be 0, and the two modes are as follows: in a first mode: when the microcontroller detects and determines a potential relationship as V.sub.SR0>V.sub.SR1>V.sub.TH for the first time, the control unit will add a high-level time period Δt to the turning-on time of the synchronous rectifying transistor in the next cycle, in other words, the turning-off time of the synchronous rectifying transistor in the next cycle is delayed; after the current comparison is completed, the control unit replaces V.sub.SR0 with V.sub.SR1 and proceeds to the sampling preparation stage of the next cycle; until the determining condition reaches to V.sub.SR0>V.sub.SR1=V.sub.TH, the control unit will subtract a turning-on time period Δt of the synchronous rectifying transistor, return to the previous state, and a fixed turning-on time is kept constant in the next cycle; in a second mode: when the microcontroller detects and determines the potential relation as V.sub.SR0=V.sub.SR1=V.sub.TH for the first time, the control unit will subtract a high-level time period Δt from the turning-on time of the synchronous rectifying transistor in the next cycle, in other words, the turning-off time of the synchronous rectifying transistor in the next cycle is advanced; until the determining condition reaches to V.sub.SR1>V.sub.SR0=V.sub.TH, the current turning-on time of the synchronous rectifying transistor will be kept constant in the next cycle by the control unit; (4) according to the result of comparison in (3), the microcontroller MCU generates a driving signal by setting a value of the internal timer TIMer, so as to define the turning-on time of the synchronous rectifying transistor in the next cycle and implement the control function; further, the control unit in the microcontroller MCU detects every 10 switching cycles of the converter to check whether the determining conditions is still satisfied; if it is satisfied, then the synchronous rectifying transistor continues to work according to the original working state, if it is not satisfied any more, then a new working state is re-detected and determined according to the control process in (3).
7. The control system for synchronous rectifying transistor of LLC converter according to claim 1, wherein when the voltage V.sub.DS (SR) value between the drain and the source of the synchronous rectifying transistor of the LLC resonant converter which is processed by an external circuit is sampled, the voltage is accurately sampled by means of the timer TIMer in the microcontroller MCU, and a fixed time length is set by the timer TIMer in each switching cycle; when a falling edge of the timer reaches, the microcontroller performs an interrupt process, and samples the output of the PI compensation and effective value detection circuit.
8. A control method for synchronous rectifying transistor of LLC converter, the LLC converter including a primary side of transformer and a secondary side of transformer, the secondary side of the transformer including a secondary synchronous rectifying transistor, comprising: collecting a voltage V.sub.DS (SR) between a drain and a source of the secondary synchronous rectifying transistor during turning-off of the secondary synchronous rectifying transistor, and converting the voltage V.sub.DS (SR) into a voltage signal V.sub.samp; filtering out a direct current component in the voltage signal V.sub.samp by a high-pass filter circuit, remaining an alternating current component V.sub.hp of an oscillating signal generated by a resonance of parasitic inductance and parasitic capacitance; compensating and amplifying the alternating current component V.sub.hp to obtain an effective value level V.sub.SR of a jitter signal due to resonance after processing; and comparing a current value of the effective value level V.sub.SR with the V.sub.SR obtained when the secondary synchronous rectifying transistor was turned off last time, and obtaining a driving signal according to a comparison result to control a turning-on time of the secondary synchronous rectifying transistor in the next cycle.
9. The method according to claim 8, wherein the driving signal is used to turn off the secondary synchronous rectifying transistor at an optimal turning-off point, so that the synchronous rectifying transistor works at an optimal efficiency point.
10. The method according to claim 8, wherein a storage unit is also included for storing a digital quantity of the effective value level V.sub.SR obtained at each time the secondary synchronous rectifying transistor is turned off.
11. The method according to claim 8, wherein the step of comparing a current value of the effective value level V.sub.SR with the V.sub.SR obtained when the secondary synchronous rectifying transistor was turned off last time, and obtaining a driving signal according to the comparison result comprises: when V.sub.SR0>V.sub.SR1>V.sub.TH, the turning-on time of the secondary synchronous rectifying transistor in the next cycle is increased; the turning-on time of the secondary synchronous rectifying transistor is kept constant until V.sub.SR0>V.sub.SR1=V.sub.TH; when V.sub.SR0=V.sub.SR1=V.sub.TH, the turning-on time of the secondary synchronous rectifying transistor in the next cycle is decreased, the turning-on time of the secondary synchronous rectifying transistor is kept constant until V.sub.SR1>V.sub.SR0=V.sub.TH; wherein, V.sub.SR1 is the current value of the effective value level V.sub.SR, V.sub.SR0 is the V.sub.SR obtained when the secondary synchronous rectifying transistor was turned off last time, and V.sub.TH is a preset threshold value.
12. The method according to claim 11, wherein the turning-on time increased at each time is constant, and equals to the turning-on time decreased at each time.
13. The method according to claim 11, wherein the V.sub.TH=0.
14. The method according to claim 11, wherein when V.sub.SR0>V.sub.SR1=V.sub.TH and after the turning-on time of the secondary synchronous rectifying transistor is kept constant, and when V.sub.SR1>V.sub.SR0=V.sub.TH and after the turning-on time of the secondary synchronous rectifying transistor is kept constant, the step of detecting and comparing the current value of the effective value level V.sub.SR with the V.sub.SR obtained when the secondary synchronous rectifying transistor was turned off last time is re-performed every a first preset time length.
15. The method according to claim 14, wherein the first preset time length is 10 switching cycles of the LLC converter.
16. The method according to claim 8, wherein the step of obtaining a driving signal according to the comparison result is generating a driving signal by means of a timer.
17. The method according to claim 16, further comprising a step of setting a fixed time length by means of the timer in each switching cycle of the LLC converter; the step of collecting the voltage V.sub.DS(SR) between the drain and the source of the secondary synchronous rectifying transistor during turning-off of the secondary synchronous rectifying transistor is sampling with the timer; the step of compensating and amplifying the alternating current component V.sub.hp, to obtain the effective value level V.sub.SR of the jitter signal due to resonance after processing is performed an interrupt process to sample the effective value level V.sub.SR when a falling edge of the timer reaches.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order to more clearly explain the technical solution in the embodiment or exemplary technology of the application, the following will briefly introduce the drawings needed in the embodiment or exemplary technical description. Obviously, the drawings in the following description are only some embodiments of the application. For those skilled in the art, drawings of other embodiments can be obtained according to these drawings without any creative efforts.
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DETAILED DESCRIPTION
(8) In order to make the purpose, technical solution and advantages of the application clearer, the application will be further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to interpret the application and are not used to limit the application.
(9) As shown in
(10) As shown in
(11)
(12) As shown in
(13) The high-pass filter circuit 2 is configured to filter out the direct current component in the voltage signal outputted by the sampling circuit, remaining the alternating current component of the oscillating signal generated by the resonance of parasitic inductance and parasitic capacitance. The circuit elements include a resistor R.sub.0 and a capacitor C.sub.0, one terminal of capacitor C.sub.0 is connected to the other terminal of resistor R.sub.2 in the voltage sampling circuit, the other terminal of capacitor C.sub.0 is connected to one terminal of resistor R.sub.0 as the output terminal of high-pass filter circuit 2, and the other terminal of resistor R.sub.0 is grounded.
(14) The PI compensation and effective value detection circuit 3 is configured to compensate and amplify the AC signal that is output by the high-pass filter circuit to obtain an effective value potential after processing. It includes an operational amplifier OpAmp, a resistor R.sub.3, a resistor R.sub.4, a resistor a resistor R.sub.F, a capacitor C.sub.1, a capacitor C.sub.F, and a diode D.sub.1. One terminal of resistor R.sub.3 is connected to the output terminal of high-pass filter circuit, the other terminal is connected to the inverting terminal of operational amplifier OpAmp, one terminal of resistor R.sub.4 is connected to the non-inverting terminal of operational amplifier OpAmp, and the other terminal is grounded. The resistor R.sub.F is connected to the capacitor C.sub.F in parallel, of which one terminal is connected to the inverting terminal of the operational amplifier OpAmp, the other terminal is connected to the output terminal of the operational amplifier OpAmp and to the anode of the diode D.sub.1. The resistor R.sub.5 is connected to the capacitor C.sub.1 in parallel, of which one terminal is connected to the cathode of diode D.sub.1 as an output terminal of this circuit, and the other terminal to is grounded.
(15) The control circuit 4 having MCU as a core is configured to collect an output V.sub.SR of the PI compensation and effective value detection circuit 3 after the synchronous rectifying transistor is turned off in each cycle, and output a driving signal after being processed by the internal ADC and control unit to control the turning-on and turning-off of the synchronous rectifying transistor. It includes an analog-digital converter ADC, a control unit and a timer TIMer. The input tenninal of the analog-digital converter ADC is connected to the output terminal of the PI compensation and effective value detection circuit. The output of analog-digital converter ADC and the control unit: are in double-way connection. The output of control unit is connected to the gate of synchronous rectifying transistor M.sub.4 (or M.sub.3) on the secondary side of LLC resonant converter via an output of the timer TIMer.
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(17) (1) When the synchronous rectifying transistor is turned off, the voltage between the drain and the source of the synchronous rectifying transistor is output after being processed by the sampling circuit, the high-pass filter circuit, and the PI compensation and effective value detection circuit. The microcontroller collects an output voltage V.sub.SR of the PI compensation and effective value detection circuit by the internal analog-to-digital converter ADC, and converts the value into a digital quantity after being processed by the analog-to-digital converter of the microcontroller. Then the digital quantity is stored in the control unit of the microcontroller and recorded as V.sub.SR0;
(18) (2) When the synchronous rectifying transistor is turned off at next time, the output V.sub.SR of the PI compensation and effective value detection circuit is also collected, and the value is converted into a digital quantity after being processed by the analog-to-digital converter of the microcontroller. Then the digital value is stored in the control unit of the microcontroller and recorded as V.sub.SR1;
(19) (3) By comparing the data V.sub.SR0, V.sub.SR1 collected in (1) and (2) and a set threshold V.sub.TH, the turning-on time of the synchronous rectifying transistor in the next cycle is defined by the control unit, which includes two modes. The value of V.sub.TH depends on a specific working state of the system. In a normal circumstances, the value of V.sub.TH is set to be 0.
(20) 1) When the microcontroller detects and determines a potential relationship as V.sub.SR0>V.sub.SR1>V.sub.TH for the first time, the control unit will add a high-level time period Δt to the turning-on time of the synchronous rectifying transistor in the next cycle, in other words, the turning-off time of the synchronous rectifying transistor in the next cycle is delayed. After the current comparison is completed, the control unit replaces V.sub.SR0 with V.sub.SR1 and proceeds to the sampling preparation stage of the next cycle; until the determining condition reaches to V.sub.SR0>V.sub.SR1=V.sub.TH, the control unit will subtract a turning-on time period Δt of the synchronous rectifying transistor, and return to the previous state, and a fixed turning-on time is kept constant in the next cycle.
(21) 2) When the microcontroller detects and determines the potential relation as V.sub.SR0=V.sub.SR1=V.sub.TH for the first time, the control unit will subtract a high-level time period Δt from the turning-on time of the synchronous rectifying transistor in the next cycle, in other words, the turning-off time of the synchronous rectifying transistor in the next cycle is advanced; until the determining condition reaches to V.sub.SR1>V.sub.SR0=V.sub.TH, the current turning-on time of the synchronous rectifying transistor will be kept constant in the next cycle by the control unit.
(22) (4) According to the result of determination compared in (3), the microcontroller MCU generates a driving signal by setting a value of the internal timer TIMer, so as to define the turning-on time of the synchronous rectifying transistor in the next cycle and implement the control function. Further, the control unit in microcontroller MCU detects every 10 switching cycles of the converter to check whether the determining condition is still satisfied. If it is satisfied, then the synchronous rectifying transistor continues to work according to the original working state. If it is not satisfied any more, then a new working state is re-detected and determined according to the control process in (3).
(23) Taking the synchronous rectifying transistor M.sub.4 as an example,
(24) Similarly, in
(25) The process in
(26) The disclosure has the following advantages and significant effects:
(27) (1) Taking the advantage of the presence of parasitic parameters such as parasitic inductance and parasitic capacitance around the synchronous rectifying transistor when the system works at a high frequency, the voltage oscillation between the drain and the source will be caused when the synchronous rectifying transistor is turned off, so as to realize the correct driving of the synchronous rectifying transistor and allow the system work efficiently,
(28) (2) Taking the advantage of high-pass filter and compensation circuit, a direct current value is output by the collected voltage oscillation signal between the drain and the source after being processed in a certain period of time when the synchronous rectifying transistor is turned off. The result is accurate. Further, in a stable state, the secondary synchronous rectifying transistor has a fixed turning-on time, without occupying too much microcontroller MCU resources, such that the MCU can have more space to process other tasks.
(29) (3) Taking the advantage of the microcontroller MCU to realize the digital control, and adopting the self-adaptive synchronous rectification algorithm, the working frequency of the LLC resonant converter can be caused according to the changes of load or input, so as to realize the self-adaptive control of the turning-on time of the synchronous rectifying transistor.
(30) A control method for synchronous rectifying transistor of LLC converter is also provided by this disclosure, the method includes: the voltage V.sub.DS (SR) between the drain and the source of the secondary synchronous rectifying transistor is collected during the turning-off time of the secondary synchronous rectifying transistor, and converted into a voltage signal V.sub.samp. The high-pass filter circuit filters out the direct current component in the voltage signal V.sub.samp, remaining an alternating current component V.sub.hp of the oscillation signal caused by the resonance of parasitic inductance and parasitic capacitance. The alternating current component V.sub.hp is compensated and amplified to obtain an effective value level V.sub.SR of the jitter signal due to resonance after processing. Then, the current value of the effective value level V.sub.SR is compared with the V.sub.SR obtained when the secondary synchronous rectifying transistor was turned off last time. A driving signal is obtained according to the comparison result, so as to control the turning-on time of the secondary synchronous rectifying transistor in the next cycle.
(31) In one embodiment, the driving signal is used to turn off the secondary synchronous rectifying transistor at an optimal turning-off point, so that the synchronous rectifying transistor works at an optimal efficiency point.
(32) In one embodiment, a storage unit is also included for storing a digital quantity of the effective value level V.sub.SR obtained at each time the secondary synchronous rectifying transistor is turned off.
(33) In one embodiment, the step of comparing the current value of the effective value level V.sub.SR with the V.sub.SR obtained when the secondary synchronous rectifying transistor was turned off last time, and obtaining a driving signal according to the comparison result comprises:
(34) when V.sub.SR0>V.sub.SR1>V.sub.TH, the turning-on time of the secondary synchronous rectifying transistor in the next cycle is increased; the turning-on time of the secondary synchronous rectifying transistor is kept constant until V.sub.SR0>V.sub.SR1=V.sub.TH;
(35) when V.sub.SR0=V.sub.SR1=V.sub.TH, the turning-on time of the secondary synchronous rectifying transistor in the next cycle is decreased, the turning-on time of the secondary synchronous rectifying transistor is kept constant until V.sub.SR1>V.sub.SR0=V.sub.TH;
(36) wherein, V.sub.SR1 is the current value of the effective value level V.sub.SR, V.sub.SR0 is the V.sub.SR obtained when the secondary synchronous rectifying transistor was turned off last time, and V.sub.TH is a preset threshold value.
(37) In one embodiment, the turning-on time increased at each time is constant, and equals to the turning-on time decreased at each time.
(38) In one embodiment, the V.sub.TH=0.
(39) In one embodiment, when V.sub.SR0>V.sub.SR1=V.sub.TH and after the turning-on time of the secondary synchronous rectifying transistor is kept constant, and when V.sub.SR1=V.sub.SR0=V.sub.TH and after the turning-on time of the secondary synchronous rectifying transistor is kept constant, the step of detecting and comparing the current value of the effective value level V.sub.SR with the V.sub.SR obtained when the secondary synchronous rectifying transistor was turned off last time is re-performed every a first preset time length.
(40) In one embodiment, the first preset time length is 10 switching cycles of the LLC converter.
(41) In one embodiment, the step of obtaining a driving signal according to the comparison result is generating a driving signal by means of a timer.
(42) In one embodiment, the method further includes a step of setting a fixed time length by means of the timer in each switching cycle of the LLC converter; the step of collecting the voltage V.sub.DS(SR) between the drain and the source of the secondary synchronous rectifying transistor during the turning-off time of the secondary synchronous rectifying transistor is sampling with the timer; the step of compensating and amplifying the alternating current component V.sub.hp, to obtain the effective value level V.sub.SR of the jitter signal due to resonance after processing is performing an interrupt process to sample the effective value level V.sub.SR when a falling edge of the timer reaches.
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(44) The technical features of the above embodiments can be combined arbitrarily. In order to make the description concise, all possible combinations of the technical features in the above embodiments are not described. However, as long as the combination of these technical features does not conflict, it should be considered as the scope of the description.
(45) The above embodiments only express several embodiments of the present application, the description of which is more specific and detailed, but it cannot be understood as the limitation of the scope of the patent application. It should he pointed out that for those skilled in the art, without departing from the conception of present application, more varieties and modifications can be made, which fall within the scope of the protection of the application. Therefore, the scope of protection of the patent application shall be subject to the appended claims.