SUBSTRATE FOR SENSING, A METHOD OF FABRICATING THE SUBSTRATE, AND ANALYZING APPARATUS INCLUDING THE SUBSTRATE
20210381895 · 2021-12-09
Assignee
Inventors
- Daejong Yang (Pasadena, CA, US)
- Hyunjun Cho (Pasadena, CA, US)
- Youngzoon Yoon (Hwaseong-si, KR)
- Hyuck Choo (Pasadena, CA, US)
Cpc classification
C23C18/06
CHEMISTRY; METALLURGY
C23C18/08
CHEMISTRY; METALLURGY
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B82Y15/00
PERFORMING OPERATIONS; TRANSPORTING
B81C1/00206
PERFORMING OPERATIONS; TRANSPORTING
B81C2201/0104
PERFORMING OPERATIONS; TRANSPORTING
International classification
G01J3/44
PHYSICS
B81C1/00
PERFORMING OPERATIONS; TRANSPORTING
B82Y15/00
PERFORMING OPERATIONS; TRANSPORTING
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
C23C18/06
CHEMISTRY; METALLURGY
C23C18/08
CHEMISTRY; METALLURGY
Abstract
A substrate for sensing, a method of manufacturing the substrate, and an analyzing apparatus including the substrate are provided. The substrate for sensing includes: a support layer; a plurality of metal nanoparticle clusters arranged on the support layer; and a plurality of perforations arranged among the plurality of metal nanoparticle clusters. The plurality of metal nanoparticle clusters each comprise a plurality of metal nanoparticles stacked in a three-dimensional structure. Each of the plurality of perforations transmits incident light therethrough.
Claims
1. A substrate for sensing, comprising: a support layer; a seed layer on the support layer; a plurality of metal nanoparticle clusters arranged on the seed layer, each of the plurality of metal nanoparticle clusters comprising a plurality of conductive metal nanoparticles, and the plurality of conductive metal nanoparticles being stacked in a three-dimensional structure; and a plurality of perforations arranged among the plurality of metal nanoparticle clusters, wherein each of the plurality of perforations transmits incident light therethrough such that the light excites conductive metal nanoparticles between an upper part of each of the plurality of metal nanoparticle clusters and a lower part of each of the plurality of metal nanoparticle clusters while the light is transmitted along each of the plurality of perforations, wherein the plurality of perforations are separated from each other.
2. The substrate for sensing of claim 1, wherein the support layer comprises a semiconductor wafer.
3. The substrate for sensing of claim 1, wherein the plurality of conductive metal nanoparticles comprise at least one conductive metal selected from gold (Au), silver (Ag), copper (Cu), and aluminum (Al).
4. The substrate for sensing of claim 1, wherein each of the plurality of metal nanoparticle clusters extends vertically from a surface of the seed layer.
5. The substrate for sensing of claim 4, wherein a thickness of each of the plurality of metal nanoparticle clusters is 50 nm to 1 μm.
6. The substrate for sensing of claim 1, wherein each of the plurality of perforations extend to a surface of the seed layer, such that each of the plurality of perforations transmits the incident light to the surface of the seed layer.
7. The substrate for sensing of claim 1, wherein a mean diameter of the plurality of conductive metal nanoparticles is 10 nm to 20 nm.
8. The substrate for sensing of claim 1, wherein a mean size of each perforation from among the plurality of perforations defined by a mean interval between adjacent ones of the plurality of metal nanoparticle clusters is 8 nm to 20 nm.
9. The substrate for sensing of claim 1, wherein the plurality of perforations are arranged at regular intervals.
10. The substrate for sensing of claim 1, wherein each perforation from among the plurality of perforations is positioned in a space remaining after a respective nanowire from among a plurality of nanowires has been dissolved during arrangement of the respective metal nanoparticle cluster.
11. An analyzing apparatus comprising a substrate for sensing, wherein the substrate comprises: a support layer; a seed layer on the support layer; a plurality of metal nanoparticle clusters arranged on the seed layer, each of the plurality of metal nanoparticle clusters comprising a plurality of conductive metal nanoparticles, and the plurality of conductive metal nanoparticles being stacked in a three-dimensional structure; and a plurality of perforations arranged among the plurality of metal nanoparticle clusters, wherein each of the plurality of perforations transmits incident light therethrough such that the light excites conductive metal nanoparticles between an upper part of each of the plurality of metal nanoparticle clusters and a lower part of each of the plurality of metal nanoparticle clusters while the light is transmitted along each of the plurality of perforations, wherein the plurality of perforations are separated from each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] These and/or other exemplary aspects and advantages will become apparent and more readily appreciated from the following description of exemplary embodiments, taken in conjunction with the accompanying drawings in which:
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION
[0047] Hereinafter, exemplary embodiments of a substrate for sensing, a method of manufacturing the substrate, and an analyzing apparatus including the substrate are described in detail with reference to the accompanying drawings. In the drawings, like reference numerals refer to like elements, and the sizes of components may be exaggerated for convenience and clarity of description. In addition, the exemplary embodiments to be described below are only illustrative, and various modifications may be made from the exemplary embodiments. In addition, in a layer structure to be described below, the expression “on an upper part of” or “on” may include the meaning of not only located directly on/under/left/right but also located indirectly on/under/left/right.
[0048] As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. Expressions such as “at least one of,” when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list.
[0049]
[0050] Referring to
[0051] The plurality of nanowires 12 may extend vertically from the support layer 11. The nanowires 12 may be formed of a material which is removable in post-processing or does which does not affect Raman scattering even if the material is not removed. For example, the nanowires 12 may be formed of a material such as Si, indium phosphide (InP), gallium nitride (GaN), zinc oxide (ZnO), or the like.
[0052] The nanowires 12 may be formed by coating a seed layer 12a of a nanowire material on the support layer 11, disposing the support layer 11 in a solution including a precursor of the nanowire material, pulling the support layer 11 from the solution, and then heat-treating the support layer 11.
[0053] For example, when the nanowires 12 are to be ZnO nanowires, a ZnO seed solution including 5 mM-concentration of zinc acetate dihydrate dissolved in ethanol is coated on the support layer 11. Thereafter, the support layer 11 and the ZnO seed solution are heat-treated on a hot plate at a temperature of about 350° C. for about 20 minutes such that the seed layer 12a clearly adheres onto the support layer 11. Thereafter, the support layer 11 is immersed in a ZnO precursor solution, and the support layer 11 is heated in a convection oven at a temperature of about 95° C. for about 2.5 hours. For example, the ZnO precursor solution may be a solution including zinc nitrate hexahydrate of a 25 mM concentration, hexamethylenetetramine (HMTA) of a 25 mM concentration, and poly ether imide (PEI) of a 5 mM concentration in de-ionized (DI) water. Thereafter, when the support layer 11 is pulled from the ZnO precursor solution, the ZnO precursor solution remaining on the support layer 11 is cleansed out by using DI water, the support layer 11 is heat-treated on a hot plate at a temperature of about 350° C. for about 20 minutes, and the ZnO nanowires may be formed on the support layer 11. Alternately, the nanowires 12 may be formed by any of various other methods.
[0054] Referring to
[0055] For example, the plurality of metal nanoparticle clusters 14 may be formed by a liquid phase deposition method of immersing the support layer 11, having the plurality of nanowires 12 formed thereon, in a metal nanoparticle precursor solution and heating the same. In more detail, the support layer 11 having the plurality of nanowires 12 formed thereon is immersed in a metal nanoparticle precursor solution, and the metal nanoparticle precursor solution may be heated in a convection oven at a temperature of about 90° C. for about one hour. This liquid phase deposition operation may be repeated a plurality of times until a plurality of conductive metal nanoparticles 13 are concentrated to form the metal nanoparticle clusters 14. A mean diameter of the metal nanoparticles 13 formed by the liquid phase deposition operation may be, for example, 10 nm to 20 nm.
[0056] For example,
[0057] As the liquid phase deposition operation is repeated, the nanowire 12 may gradually dissolve and disappear due to an acidic component of the metal nanoparticle precursor solution. Alternatively, a solvent for dissolving the nanowires 12 may be intentionally included in the metal nanoparticle precursor solution. Referring to
[0058] For example,
[0059] Finally, the support layer 11 having the metal nanoparticle cluster 14 formed thereon may be cleansed. For example, salt and carbon compounds remaining on the substrate for sensing may be removed by being cleansed with DI water and ethanol. Then, a substrate 10 for sensing having the plurality of metal nanoparticle clusters 14 densely arranged on the support layer 11 may be completed.
[0060] Although it has been described that the metal nanoparticle clusters 14 are formed by a liquid phase deposition method, this is only exemplary. Alternately, for example, besides the liquid phase deposition method, the metal nanoparticle cluster 14 may be formed by depositing metal nanoparticles 13 on the surface of the nanowire 12 by sputtering or evaporation. In this case, the nanowire 12 remaining on the support layer 11 may be removed through a separate process. For example, the nanowires 12 remaining on the support layer 11 may be at least partially removed, and then the support layer 11 may be cleansed.
[0061]
[0062] In addition,
[0063] The plurality of perforations 15 allow light to be transmitted from an upper part of the plurality of metal nanoparticle clusters 14 to a lower part thereof. As shown in
[0064] The surface-enhanced effect of the substrate 10 for sensing according to the present exemplary embodiment may vary according to a density of conductive metal nanoparticles 13.
[0065] In addition, the surface-enhanced effect of the substrate 10 for sensing according to the present exemplary embodiment may also vary according to the size of the perforations 15 or the intervals among the plurality of metal nanoparticle clusters 14.
[0066] Referring to
[0067] In addition, the surface-enhanced effect of the substrate 10 for sensing according to the present exemplary embodiment may also vary according to the length of the perforations 15 through which the light is transmitted or according to a thickness of the metal nanoparticle clusters 14.
[0068]
[0069]
[0070] According to the present exemplary embodiment, since a plurality of dense metal nanoparticle clusters 14 may be formed uniformly, substrates for sensing may be relatively simply manufactured on a large-area wafer.
[0071] In addition,
[0072]
[0073]
[0074]
[0075] It has been described that a substrate 10 for sensing may be manufactured by forming, on the support layer 11, nanowires 12 formed of a material different from that of the support layer 11, and by forming metal nanoparticles 13 on the surfaces of the nanowires 12. However, alternately, nanowires or similar structures may be formed by etching the support layer 11.
[0076] For example,
[0077] Referring to
[0078] In addition,
[0079] This manufactured substrate 10 for sensing may be used as, for example, an SERS substrate but its use is not limited thereto. The substrate 10 for sensing may be variously applied to any of various optical measurement methods. For example, the substrate 10 for sensing may be applied to fluorescence-based spectroscopy. In addition, since the substrate 10 for sensing has a high light absorption ratio, the substrate 10 for sensing may also be applied to a solar cell and an anti-reflective film. In addition, by using the substrate 10 for sensing according to the present exemplary embodiment, a disposable, wearable, handheld, implantable, or desktop sensing platform may be implemented.
[0080] For example,
[0081] In addition, the analyzing apparatus 100 may further include a memory 140 that stores a program, data, and the like used for the processing of the signal processor 130 and a user interface 150 that provides a result analyzed by the signal processor 130 to a user. Although not shown, the analyzing apparatus 100 may further include an amplifier that amplifies a signal detected by the detection optical system 120.
[0082] The analyzing apparatus 100 may be a biometric information analyzing apparatus that measures and analyzes a biometric component by a non-invasive method. For example, the analyzing apparatus 100 may analyze substances included in tissue or blood of the object or components thereof. Raman spectroscopy may be used to analyze a property of a substance of the object.
[0083] Raman spectroscopy takes advantage of the phenomenon by which an energy state is shifted when light of a single wavelength is scattered through an interaction with molecular vibrations of substances forming an object. The excitation light LE emitted from the illumination optical system 110 is scattered by a molecular structure in the object and is output from the object in the form of wavelength-converted scattered light LS. The scattered light LS, i.e., a biometric optical signal, includes various spectra of which wavelength-converted degrees are different according to molecular states of the object. A detected Raman signal includes a wavelength shift moved from a wavelength of incident light, and the wavelength shift may include information related to molecular vibrations of a substance, e.g., information regarding a molecular structure, a bonding shape, and the like, and may include information regarding a functional group.
[0084] According to a molecular component of the object, a Raman peak on a Raman spectrum appears differently. For example, the intercellular fluid or blood of a patient (i.e. the object) may include glucose, urea, ceramide, keratin, collagen, and the like. Glucose, for example, may have Raman shift values corresponding to wavenumbers of about 436.4 cm.sup.−1, 1065 cm.sup.−1, 1126.4 cm.sup.−1, 525.7 cm.sup.−1. In addition, collagen may exhibit Raman shifts of about 855 cm.sup.−1 and 936 cm.sup.−1. In addition, urea may exhibit a Raman shift of about 1000 cm.sup.−1.
[0085] The signal processor 130 may obtain a distribution amount of each substance from the intensity of a spectral peak at a point at which a wavelength is shifted by the Raman shift corresponding to each substance, from a wavelength of the excitation light LE. For example, if the intensity of spectrum peaks is high at positions at which a wavelength is shifted, from a wavenumber of incident light, by wavenumbers of about 436.4 cm.sup.−1, 1065 cm.sup.−1, 1126.4 cm.sup.−1, 525.7 cm.sup.−1, this may indicate that the distribution amount of glucose is large. In addition, if the intensity of spectrum peaks is high at positions at which a wavelength is shifted, from the wavenumber of the incident light by wavenumbers of about 855 cm.sup.−1 and 936 cm.sup.−1, this may indicate that the distribution amount of collagen is large.
[0086] The signal processor 130 may analyze distribution amounts of substances included in the skin of a patient (the object) from a Raman signal as described above and may thereby diagnose a health state of the patient. The substrate 10 for sensing may improve detection sensitivity of the analyzing apparatus 100 by enhancing a magnitude of the scattered light LS output from the object.
[0087] In addition, the signal processor 130 may generate a control signal used to control a general operation of the analyzing apparatus 100. The signal processor 130 may process an analyzed result as an image signal such that the analyzed result is displayed on a display of the user interface 150. In addition, the signal processor 130 may transmit a control signal to the illumination optical system 110 and the detection optical system 120 according to an input from the user interface 150. The signal processor 130 may be implemented by a microprocessor or the like.
[0088] The user interface 150 is an interface between the analyzing apparatus 100 and the user and/or other external equipment and may include an input unit and a display.
[0089] The memory 140 may store a program for processing and controlling the signal processor 130 and may store input/output data. For example, the memory 140 may store a lookup table of correlations between spectral peak values and amounts of substances, to enable the signal processor to quantitatively determine an amount of a substance from an intensity of a Raman spectral peak.
[0090] The memory 140 may include at least one type of storage medium from among a flash memory type memory, a hard disk type memory, a multimedia card micro type memory, a card type memory (e.g., a secure digital (SD) or extreme digital (XD) memory), a random access memory (RAM), a read-only memory (ROM), an electrically erasable programmable read-only memory (EEPROM), a programmable read-only memory (PROM), a magnetic memory, a magnetic disc, and an optical disc, as well as another type of memory as would be understood by one of skill in the art.
[0091] Besides, the analyzing apparatus 100 may further include a communication interface. For example, an analyzed result may be transmitted to other external equipment through the communication interface. The external equipment may be medical equipment using analyzed biometric information, a printer for printing a result, or a display apparatus that displays an analysis result. Furthermore, the external equipment may be a smartphone, a cellular phone, a personal digital assistant (PDA), a laptop computer, a personal computer (PC), a wearable device, or another mobile or non-mobile computing device and is not limited thereto.
[0092] An apparatus according to the exemplary embodiments may include a processor, a memory for storing and executing program data, a permanent storage such as a disk drive, a communication port for communicating with an external device, and a user interface, such as a touch panel, a key, and a button. Methods implemented via a software module or an algorithm may be stored in a non-transitory computer-readable recording medium in the form of computer-readable codes or program instructions executable in the processor. Examples of the computer-readable recording medium include magnetic storage media (e.g., ROM, RAM, floppy disks, hard disks, etc.) and optical recording media (e.g., CD-ROMs, digital versatile discs (DVDs), etc.). The computer-readable recording medium can also be distributed over network coupled computer systems so that the computer-readable code is stored and executed in a distributed fashion. The media can be read by a computer, stored in the memory, and executed by the processor.
[0093] While the substrate for sensing, the method of manufacturing the substrate, and the analysing apparatus including the substrate have been described with reference to exemplary embodiments shown in the drawings, it will be understood by those of ordinary skill in the art that various changes and equivalent other embodiments may be made therefrom. Therefore, the exemplary embodiments should be considered in a descriptive sense only and not for purposes of limitation. The scope is defined not by the detailed description but by the appended claims, and all differences within the scope will be construed as being included therein.