POWER ADAPTER
20210384686 · 2021-12-09
Assignee
Inventors
Cpc classification
H01R31/06
ELECTRICITY
H01R33/06
ELECTRICITY
International classification
Abstract
The invention relates to a power adapter comprising a first prong (12) rotatable between a stowed configuration and a deployed configuration; and a second prong (13,14) rotatable in an opposing direction between a stowed configuration and a deployed configuration. A deployment mechanism associated with the first and second prongs (12,13, 14) causes their movement between the stowed and the deployed configurations. The deployment mechanism comprises a cam (see FIG. 10) coupled to at least one of the first and second prongs (12,13, 14) and arranged to act on the other prong such that movement of the cam translates to rotation of the prongs. It will be appreciated that the invention provides for a collapsible power adapter which is smaller, more user-friendly and cost effective that conventional power adapters.
Claims
1. A power adapter comprising: a first prong rotatable between a stowed configuration and a deployed configuration; a second prong rotatable in an opposing direction between a stowed configuration and a deployed configuration; a deployment mechanism associated with the first and second prongs to cause movement of the prongs between the stowed and the deployed configurations; and wherein the deployment mechanism comprises a cam coupled to at least one of the first and second prongs and arranged to act on the other second or first prong such that movement of the cam translates to rotation of the prongs.
2. A power adapter according to claim 1, wherein the deployment mechanism is arranged such that rotation of the first and second prongs is substantially simultaneous.
3. A power adapter according to claim 1, wherein the cam is movable in a linear manner and wherein the cam is coupled to, and/or is arranged to act on, the first and second prongs at a location offset from an axis of rotation of each of the prongs.
4. A power adapter according to claim 1, wherein the cam is coupled to one of the first and/or second prongs and acts on the other prong to move the prong from the stowed to the deployed configuration and wherein the cam is provided with a cam surface arranged to act on one of the second or first prongs and guide movement of the prong along a predetermined path.
5. A power adapter according to claim 1, wherein the deployment mechanism further comprises a biasing means associated with at least one of the prongs to return the prong to a particular configuration when the cam is not acting directly on the prong.
6. A power adapter according to claim 1, wherein the cam is directly coupled to both the first and second prongs to control rotational movement of the prongs between the stowed and deployed configurations.
7. A power adapter according to claim 1, wherein the prongs are provided with protrusions for directly engaging and/or interacting with the cam of the deployment mechanism.
8. A power adapter according to claim 1, wherein the deployment mechanism comprises a resilient means arranged to act on the cam and bias the cam into a particular position.
9. A power adapter according to claim 1, wherein the adapter comprises two second prongs, wherein the second prongs are rotatable around a common axis between the stowed and deployed configurations, and wherein each second prong is coupled to a slidable cam such that movement of each cam is directly translated to the respective second prong.
10. A power adapter according to claim 1, wherein the power adapter comprises a housing that is arranged to contain the deployment mechanism and retain the first and second prongs, wherein the housing defines recesses for accommodating the first and second prongs such that the prongs remain within an area defined by the housing in the stowed configuration.
11. A power adapter according to claim 1, wherein the power adapter further comprises an actuation mechanism to actuate movement of the first and second prongs between the stowed and the deployed configurations, wherein the actuation mechanism is directly coupled to the deployment mechanism to cause movement of the first and second prongs on actuation thereof.
12. A power adapter according to claim 11, wherein the actuation mechanism is spaced from the first and second prongs, such that actuation is initiated by a user remote from the first and second prongs.
13. A power adapter according to claim 11, wherein the actuation mechanism is directly coupled to the sliding cam of the deployment mechanism such that actuation causes direct movement of the sliding cam of the deployment mechanism.
14. A power adapter according to claim 1, wherein the power adapter comprises a first part containing the first and second prongs and the deployment mechanism, and a second part containing an electrical output, wherein the first and second parts are movably coupled and wherein relative movement of the first and second parts causes actuation of the deployment mechanism.
15. A power adapter comprising: a plug part including at least two prongs rotatable between a stowed configuration and a deployed configuration; an adapter part for providing an electrical output; and a movable coupling for selective mechanical and electrical coupling of the adapter part and the plug part, wherein the plug part and the adapter part are movable between a first position in which the prongs are in the stowed configuration and a second position in which the prongs are in the deployed configuration such that movement of the adapter part and the plug part between the first and second positions causes rotation of the prongs between the stowed and deployed configurations.
16. A power adapter according to claim 15, wherein the plug part comprises a plug housing and the adapter part comprises an adapter housing and wherein the plug housing and the adapter housing are shaped such that the power adapter is substantially cuboid in the second position, with the prongs deployed and projecting outwardly from a face of the cuboid.
17. A power adapter according to claim 15, wherein the adapter comprises a slidable coupling such that the plug part and the adapter part are coupled to one another and slidable between the first and second positions.
18. A kit of parts for a power adapter, the kit of parts comprising a plug part and an adapter part according to claim 15.
19. A computer-readable medium having computer-executable instructions adapted to cause a 3D printer to print a power adapter according to claim 1.
20. A power transfer system comprising an electronic device that is electrically connectable with the power adapter according to claim 1.
Description
[0077] Embodiments of the present invention will now be described by way of example only, with reference to the following diagrams, in which:—
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[0120] A three prong power adapter according to one embodiment of the present invention is shown generally at 15 in
[0121] The plug head part 10 has an outer plug head housing with a rear cover 18 as shown in
[0122] The power adapter 15 composed from the plug head part 10 and the adapter part 11 slidably coupled via the keys 69 retained within the slots 19 is shown in
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[0124] The components within the internal deployment mechanism 30 are shown in an exploded view in
[0125] The first portion 67 of the deployment mechanism 30 is associated with the earth prong 12. Towards one end, the earth prong 12 has a transverse hole 22 for accommodating a pivot pin 28. A cam interaction means in the form of a protrusion 32 is moulded into each side of the earth prong 12 adjacent and longitudinally offset from the transverse hole 22. Each protrusion 32 is cylindrical and extends outwardly from the respective side face of the prong 12 on which it is located. A biasing means in the form of a torsion spring 29 is coupled to each end of the pivot pin 28. The earth prong 12 is located and retained within the shaped profile 50 of the plug head housing 16 by means of the pivot pin 28 and the torsion spring 29. In the stowed configuration, the earth pin 12 is accommodated in the slot 52 such that the protrusion 32 lies adjacent part of the second portion 68 of the internal deployment mechanism 30.
[0126] The live and neutral prongs 13, 14 are each substantially cuboid with one cylindrical end. The cylindrical ends of the live and neutral prongs 13, 14 have a protrusion 33, 34, projecting centrally from each side face. The protrusions 33, 34 act as a pivot point around which the prongs 13, 14 are rotatable. A transverse hole 23, 24 is provided through the cylindrical end of each prong 13, 14 and the holes 23, 24 are radially offset from the protrusions 33, 34. The transverse holes 23, 24 accept a respective cam coupling means in the form of a pin 25, 26.
[0127] The second portion 68 of the deployment mechanism 30 is associated with the live and neutral prongs 13, 14 and includes the cam coupling means or pins 25, 26 and two sliding cams 38, 39. The sliding cams 38, 39 are mirror image components. Each sliding cam 38, 39 has a central hole 40 for receiving the keys 69 of the actuation mechanism. A first end of each sliding cam 38, 39 has two opposing recesses or pin receiving indents 42 for accepting ends of the pins 25, 26. Outer edges of the sliding cams 38, 39 each have cylindrical spring retainers 43 for retaining a cam spring 37. A second end of each sliding cam 38, 39 has a curved cam surface 41. When the components of the internal deployment mechanism 30 are assembled, the curved cam surface 41 of the first portion 67 of the deployment mechanism 30 is adjacent the cam interaction means or protrusion 32 of the second portion 68 of the deployment mechanism 30.
[0128] Two metal conducting plates 36 are located between the shaped internal profile 50 of the plug head housing 16 and the sliding cams 38, 39. The metal conducting plates 36 are provided with metal tabs 35 biased towards the shaped profile 50 within the plug head housing 16 to provide the necessary electrical connection between the adapter part 11 and the prongs 13, 14. One end of the electrical conducting plates 36 has assembly holes 75 for accepting a protrusion formed in the shaped internal profile 50 of the plug head housing 16 to retain the conducting plates 36 in position in use.
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[0130] As shown in
[0131] In order to use the power adapter 15 in a socket (not shown), a user must deploy the prongs 12, 13, 14. The user applies a force to cause relative movement of the plug head part 10 and the adapter part 11 as hereinbefore described. The cylindrical keys 69 engaged with the second portion 68 of the internal deployment mechanism 30 retain the sliding cams 38, 39 in position while the housing moves downward relative to the cams 38, 39. This relative movement of the sliding cams 38, 39 and the plug head housing 16 causes rotation of the live and neutral prongs 13, 14 since the pins 25, 26 are retained in the pin receiving indents 42 of the sliding cams 38, 39. Thus, the pin receiving indents 42 and inserted pins 25, 26 move upwardly with the sliding cams 38, 39, resulting in rotation of the prongs 13, 14 that are constrained by, but rotatable within, the plug head housing 16 by means of the protrusions 33, 34. At an opposing end of each sliding cam 38, 39, the curved cam surface 41 simultaneously acts against the protrusion 32 on the earth prong 12. The relative upward movement of the curved cam surface 41 causes downward movement of the protrusion 32 attached to the prong 12, which is constrained by and rotatable within the plug head housing 16 by means of the pivot pin 28. As a result, the earth prong 12 rotates around the pivot pin 28 to move the earth prong 12 towards the deployed configuration as shown in the transitional phase in
[0132] Downward movement of the plug head housing 16 continues until the end face 20 of the plug head part 10 abuts the planar step 61 of the adapter part 11 so that relative upward movement of the sliding cams 38, 39 continues until all prongs have rotated approximately 90 degrees and are in the fully deployed configuration as shown in
[0133] When the user intends to transport or store the power adapter 15, the adapter 15 is removed from the socket and collapsed into the stowed configuration. This is achieved by pulling the plug head part 10 away from the adapter part 11. Such a force applied by the user to the parts 10, 11 in opposing directions, causes the cylindrical keys 69 to slide downwardly within the slots 19. The cam springs 37 urge the sliding cams 38, 39 downwardly within the plug head housing 16. The pins 25, 26 attached to the prongs 13, 14, thus also move downwardly, thereby rotating the live and neutral prongs 13, 14 into the stowed configuration. Downward movement of the sliding cams 38, 39, removes the cam surface 41 acting against the protrusions 32. The torsion spring 29 becomes the controlling force acting on the earth prong 12 and the spring 29 force urges rotation of the earth prong 12 by around 90 degrees or until it is accommodated in the stowed configuration in the slot 52.
[0134] Thus the deployment mechanism 30 involves two structurally separate portions 67, 68 of the deployment mechanism 30 acting together to achieve simultaneous deployment of the prongs 12, 13, 14. Actuation results in the transition between the stowed and deployed configurations, which is achieved by movement of the sliding cams 38, 39 of the second portion 68 acting against separate components i.e. the protrusions 32 of the first portion 69 of the deployment mechanism 30. Thus, simultaneous deployment of the prongs 12, 13, 14, is achieved without direct mechanical interconnection or linkage of the earth prong 12 with the live and neutral prongs 13, 14. The transition from the deployed to the stowed configuration for the live and neutral prongs 13, 14 is achieved by relative movement of the sliding cams 38, 39 and the housing 16. Transition from the deployed to the stowed configurations for the earth pin 12 is achieved by spring 37 return. The first and second portions 67, 68 of the deployment mechanism 30 are structurally separate and transition from the deployed to the stowed configurations is achieved without any direct mechanical linkage or coupling of the two portions 67, 68.
[0135] All three prongs 12, 13, 14 are mechanically separate. There is no linkage mechanism to directly transfer movement of one prong to another.
[0136] The two portions 67, 68 of the deployment mechanism 30 are structurally separate. The lack of direct mechanical linkage or interconnection between the two portions 67, 68 of the deployment mechanism 30 has several advantages. No direct mechanical linkage means that there is minimal stress transfer between components of the deployment mechanism 30. The plug head part 10 is robust since there are no small delicate components required to provide a miniature direct link to translate movement between the live and neutral prongs 13, 14, and the earth prong 12. The structural separation of the portions 67, 68 of the deployment mechanism 30 has the additional benefit that the overall number of parts is reduced, resulting in lower tooling, material and overall cost, more efficient and environmentally conscious use of resources, and smaller overall dimensions. The maximum thickness of the plug head part 10 is 9 mm.
[0137] According to the present embodiment, the power adapter 15 is type G and compatible with British Standards covering this area of technology e.g. BS1363.
[0138] According to an alternative embodiment, the second portion of the deployment mechanism can include a single sliding cam that is linked to both the live and neutral prongs 13, 14.
[0139] According to alternative embodiments, the power adapter 15 is customisable depending on the particular application. For example, the metal plate conductors 36 can be replaced with plastic dummies should an alternative means of electrical connection be required.
[0140] A number of different embodiments of the invention are described subsequently. In order to minimise repetition, similar features of the different embodiments are numbered with a common two-digit reference numeral and are differentiated by one or more digits placed before the two common digits. Such features are structured similarly, operate similarly, and/or have similar functions unless otherwise indicated.
[0141] According to another embodiment, power adapters may be a different rating, shape and size. The plug head part 10 is common to all embodiments shown in
[0142] According to other embodiments of the invention, different numbers of prongs, alternative arrangements, designs and dimensions of the power adapter may be selected according to compatibility with any country or region specific design, code or standard. Each such embodiment may have core features of the first aspect of the invention including the simultaneous prong deployment and the structurally separate portions of the deployment mechanism. Each such embodiment may have core features of any aspect of the invention including the separation of the adapter into a plug head part and an adapter part movable relative to one another to rotate the prongs between the deployed and the stowed configurations.
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[0144] Embodiments of a power adapter 315 with alternative actuation mechanisms and forming a single unit enclosed within a housing 316 are shown in
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[0147] According to an alternative embodiment (not shown in the figures), a different actuation mechanism can be incorporated into the adapter 515, such that deployment of the prongs may occur by actuation of a switch that is linked to the internal deployment mechanism and provided on a rear face of the plug head part 510 beneath the connector portion 504 and/or in the region of the electrical keys 569.
[0148] Another embodiment is shown in
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[0150] A power adapter 815 with an alternative interconnection means is shown in
[0151] Another embodiment of the invention is shown in
[0152] According to
[0153] The lower live and neutral prongs 1013, 1014 each have two cylindrical protrusions 1026 (one shown) extending from each side of the prongs 1013, 1014 that form part of the internal deployment mechanism 1030. The protrusions 1026 are located towards an outer side edge of the prongs 1013, 1014. The protrusions 1026 locate within elongate receiving indents 1042 of the sliding cams 1038, 1039. The elongate receiving indents 1042 in the cams 1038, 1039 are shaped such that the protrusions 1026 are constrained to follow the corresponding movement of the cams 1038, 1039, but the cams 1038, 1039 may also slide relative to the protrusions 1026 and prongs 1013, 1014 while still retaining the protrusions 1026 within the elongate receiving indents 1042. This allows the cams 1038, 1039 an additional degree of travel relative to the prongs 1013, 1014.
[0154] As a result of this modified internal deployment mechanism 1030, the cam pin 1032 is constrained to follow movement of the cams 1038, 1039. However, the cam pin 1032 can also slide within the slot to allow the cam pin 1032 and the coupled cams 1038, 1039 an additional degree of movement relative to the earth pin 1012. This enables the cam pin 1032 to travel alongside a front face 99 of the power adapter to advantageously enable the dimensions of the power adapter to be minimised as much as possible. Thus, the elongate slot 1088 enables the distance between the cam pin 1032 and the pivot pin 1028 to be varied so that the cam pin 1032 and attached cams 1038, 1039 are not constrained to travel along a fixed arc relative to the pivot pin 1028 during movement between the stowed and deployed configurations. Rather, throughout the transition between the deployed and stowed configurations, the cam pin 1032 is able to slide within the elongate slot 1088 closer to the central axis of the pivot pin 1028, thereby reducing the amount of space required for successful deployment and stowing of the prongs 1012, 1014. As a result of this sliding of the cam pin 1032 within the elongate slot 1088, the cam pin 1032 and attached cams 1038, 1039 travel along a more linear (rather than arcuate) path, alongside the front face 99 of the power adapter.
[0155] As shown in
[0156] Centrally located holes within the cams 1038, 1039, can be used to accommodate a biasing means 1098 to bias the cams 1038, 1039 towards a desired position. The biasing means 1098 may include flipping/tipping effect springs such as those described in US2011/0024961, the entire contents of which are incorporate by reference. Any of the previously described actuation mechanisms, such as keys, slide and/or push switches may be used to actuate this alternative deployment mechanism 1030.
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[0159] Although particular embodiments of the invention have been disclosed herein in detail, this is by way of example and for the purposes of illustration only. The aforementioned embodiments are not intended to be limiting with respect to the scope of the statements of invention and/or appended claims. Relative terms such as “upper” and “lower” aid understanding of the invention but do not limit the scope of the invention.
[0160] It is contemplated by the inventors that various substitutions, alterations, and modifications may be made to the invention without departing from the scope of the invention as defined by the statements of invention and/or claims. For example, the prongs 12, 13, 14 or the housing 16 may be of different shapes and dimensions. The foldable power adapters of the invention may be adapted for use with any electronic device in any residential or commercial setting.