PROCESSES AND DEVICES FOR BEAM PROCESSING OF PLATE-SHAPED OR TUBULAR WORKPIECES
20210379699 · 2021-12-09
Inventors
Cpc classification
B23K9/013
PERFORMING OPERATIONS; TRANSPORTING
B23K26/361
PERFORMING OPERATIONS; TRANSPORTING
B23K7/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Processes, devices, and systems for beam processing of plate-shaped or tubular workpieces are provided. The processes include: a) carrying out at least one cutting procedure for producing a cutting gap along a cutting line that extends at least partially along a contour of a workpiece part to be produced from the workpiece, and b) carrying out at least one finishing procedure for finishing the workpiece along at least one part of the cutting gap, during which the workpiece part is not completely cut out. The cutting procedure includes moving a beam head for guiding a processing beam above the workpiece along the cutting line from a first cutting position to a second cutting position. The finishing procedure includes moving the beam head over the workpiece, and the processing beam is guided along a finishing line from a first finishing position to a second finishing position.
Claims
1. A process for beam processing of a plate-shaped or tubular workpiece, the process comprising: a) carrying out at least one cutting procedure for producing a cutting gap along a cutting line that extends at least partially along a contour of a workpiece part to be produced from the workpiece, the cutting procedure comprising: moving a beam head for guiding a processing beam above the workpiece, wherein the processing beam is guided along the cutting line from a first cutting position to a second cutting position, and wherein the processing beam has a first power density configured such that the workpiece is cut through, b) carrying out at least one finishing procedure for finishing the workpiece along at least one part of the cutting gap, wherein the workpiece part is not completely cut out, and wherein the finishing procedure comprises: moving the beam head over the workpiece, wherein the processing beam is guided along a finishing line from a first finishing position to a second finishing position, wherein the processing beam has a second power density smaller than the first power density and configured such that the workpiece is not cut, and wherein the workpiece is irradiated by the processing beam along the at least one part of the cutting gap in at least one of a region containing a workpiece part-side cutting edge of the cutting gap or a region containing a residual grid-side cutting edge of the cutting gap.
2. The process of claim 1, wherein carrying out at least one finishing procedure comprises: carrying out a plurality of finishing procedures along the at least one part of the cutting gap.
3. The process of claim 2, wherein at least two finishing procedures carried out for a same part of the cutting gap have at least one of different finishing lines or different power densities of the processing beam.
4. The process of claim 2, wherein at least two finishing procedures are performed for finishing the workpiece along at least one same part of the cutting gap, and wherein (i) in at least one first finishing procedure, the workpiece is irradiated by the processing beam in at least one of the region containing the workpiece part-side cut edge of the cutting gap or the region containing the residual grid-side cut edge of the cutting gap, and (ii) in at least one second finishing procedure, the workpiece is irradiated by the processing beam in at least one of a region not containing the workpiece part-side cutting edge of the cutting gap or a region not containing the residual grid-side cutting edge of the cutting gap, wherein the at least one first finishing procedure is carried out in time before the at least one second finishing procedure, or the at least one second finishing procedure is carried out in time before the at least one first finishing procedure.
5. The process of claim 1, comprising: producing the cutting gap of the workpiece part by a plurality of cutting procedures, wherein at least two immediately successive cutting procedures are interrupted by at least one corresponding finishing procedure.
6. The process of claim 5, wherein the workpiece is finished by a finishing procedure only along a particular part of the cutting gap that was produced by an immediately preceding cutting procedure.
7. The process of claim 5, wherein, in a last cutting procedure for generating the cutting gap, a last part of the cutting gap is generated, and wherein the last part has a length smaller than a respective length of each of other parts of the cutting gap generated in all preceding cutting procedures.
8. The process of claim 7, wherein the respective lengths of the other parts of the cutting gap produced in the plurality of cutting procedures, starting from a free-cutting point of the workpiece part, do not decrease counter to a direction for producing the cutting gap.
9. The process of claim 5, wherein, in a last cutting procedure for generating the cutting gap, a last part of the cutting gap is generated to thereby cut free the workpiece part from the workpiece, and no finishing procedure is performed on the cut free workpiece part.
10. The process of claim 1, wherein an orientation of the processing beam relative to the workpiece during the at least one finishing procedure is same as an orientation of the processing beam relative to the workpiece during the at least one cutting procedure.
11. The process of claim 1, wherein an orientation of the processing beam relative to the workpiece during the at least one finishing procedure is at least temporarily different from an orientation of the processing beam relative to the workpiece during the at least one cutting procedure.
12. The process of claim 1, wherein the finishing line of the at least one finishing procedure is laterally offset relative to the cutting line.
13. The process of claim 1, wherein one or more of the following finishing operations are carried out in the at least one finishing procedure: i) removing burr from at least one of the workpiece part-side cutting edge or the residual grid-side cutting edge of the cutting gap, ii) rounding at least one of the workpiece part-side cutting edge or the residual grid-side cutting edge of the cutting gap, iii) changing a shape of the cutting edge on at least one of the workpiece part-side cutting edge or the residual grid-side cutting edge of the cutting gap, iv) creating a chamfer along the cutting gap, and v) coating the workpiece along the cutting gap in a region containing at least one of the workpiece part-side cutting edge or the residual grid-side cutting edge of the cutting gap with a substance contained in a working gas beam.
14. A beam processing device with a processing beam guided by a beam head, wherein the beam processing device comprises an electronic control device for controlling beam processing of a plate-shaped or tubular workpiece, and wherein the electronic control device comprises: at least one processor; and at least one non-transitory machine readable storage medium coupled to the at least one processor having machine-executable instructions stored thereon that, when executed by the at least one processor, cause the at least one processor to perform operations comprising: a) carrying out at least one cutting procedure for producing a cutting gap along a cutting line that extends at least partially along a contour of a workpiece part to be produced from the workpiece, the cutting procedure comprising: moving a beam head for guiding a processing beam above the workpiece, wherein the processing beam is guided along the cutting line from a first cutting position to a second cutting position, and wherein the processing beam has a first power density configured such that the workpiece is cut through, b) carrying out at least one finishing procedure for finishing the workpiece along at least one part of the cutting gap, during which the workpiece part is not completely cut out, the finishing procedure comprising: moving the beam head over the workpiece, wherein the processing beam is guided along a finishing line from a first finishing position to a second finishing position, wherein the processing beam has a second power density smaller than the first power density and configured such that the workpiece is not cut, and wherein the workpiece is irradiated by the processing beam along the at least one part of the cutting gap in at least one of a region containing a workpiece part-side cutting edge of the cutting gap or a region containing a residual grid-side cutting edge of the cutting gap.
15. The beam processing device of claim 14, wherein the operations comprise: carrying out a plurality of finishing procedures along the at least one part of the cutting gap.
16. The beam processing device of claim 14, wherein the operations comprise: producing the cutting gap of the workpiece part by a plurality of cutting procedures, wherein at least two immediately successive cutting procedures are interrupted by at least one corresponding finishing procedure, and wherein the workpiece is finished by a finishing procedure only along a particular part of the cutting gap that was produced by an immediately preceding cutting procedure.
17. The beam processing device of claim 16, wherein, in a last cutting procedure for generating the cutting gap, a last part of the cutting gap is generated, wherein the last part has a length smaller than a respective length of each of other parts of the cutting gap generated in all preceding cutting procedures, and wherein the respective lengths of the other parts of the cutting gap produced in the plurality of cutting procedures, starting from a free-cutting point of the workpiece part, do not decrease counter to a direction for producing the cutting gap.
18. The beam processing device of claim 16, wherein, in a last cutting procedure for generating the cutting gap, a last part of the cutting gap is generated to thereby cut free the workpiece part from the workpiece, and no finishing procedure is performed on the cut free workpiece part.
19. The beam processing device of claim 14, wherein one or more of the following finishing operations are carried out in the at least one finishing procedure: i) removing burr from at least one of the workpiece part-side cutting edge or the residual grid-side cutting edge of the cutting gap, ii) rounding at least one of the workpiece part-side cutting edge or the residual grid-side cutting edge of the cutting gap, iii) changing a shape of the cutting edge on at least one of the workpiece part-side cutting edge or the residual grid-side cutting edge of the cutting gap, iv) creating a chamfer along the cutting gap, and v) coating the workpiece along the cutting gap in a region containing at least one of the workpiece part-side cutting edge or the residual grid-side cutting edge of the cutting gap with a substance contained in a working gas beam.
20. A non-transitory machine readable storage medium coupled to at least one processor having machine-executable instructions stored thereon that, when executed by the at least one processor, cause the at least one processor to perform operations for controlling beam processing of a plate-shaped or tubular workpiece, the operations comprising: a) carrying out at least one cutting procedure for producing a cutting gap along a cutting line that extends at least partially along a contour of a workpiece part to be produced from the workpiece, the cutting procedure comprising: moving a beam head for guiding a processing beam above the workpiece, wherein the processing beam is guided along the cutting line from a first cutting position to a second cutting position, and wherein the processing beam has a first power density configured such that the workpiece is cut through, b) carrying out at least one finishing procedure for finishing the workpiece along at least one part of the cutting gap, during which the workpiece part is not completely cut out, the finishing procedure comprising: moving the beam head over the workpiece, wherein the processing beam is guided along a finishing line from a first finishing position to a second finishing position, wherein the processing beam has a second power density smaller than the first power density and configured such that the workpiece is not cut, and wherein the workpiece is irradiated by the processing beam along the at least one part of the cutting gap in at least one of a region containing a workpiece part-side cutting edge of the cutting gap or a region containing a residual grid-side cutting edge of the cutting gap.
Description
DESCRIPTION OF DRAWINGS
[0070] The present disclosure will now be explained in more detail with reference to examples of embodiments, with reference to the accompanying figures:
[0071]
[0072]
[0073]
[0074]
DETAILED DESCRIPTION
[0075] First of all,
[0076] A guide carriage 7 for the beam head 3 is mounted on the cross member 6, which is guided on the cross member 6 so that it can move along a second axial direction (y-direction) perpendicular to the first axial direction. The beam head 3 can thus be moved in a plane spanned by the two axial directions (x-, y-direction) parallel and relative to, for example, the horizontal workpiece support 5. Furthermore, the beam head 3 is configured to be vertically movable in a third axial direction (z-direction) perpendicular to the first and second axial directions, whereby the distance perpendicular to the workpiece support 5 can be changed. In the case of a horizontal workpiece support 5, the z-direction corresponds to the direction of gravity. On its side facing the workpiece support 5, the beam head 3 has a conically tapering beam nozzle 13 towards the workpiece support 5. The beam head 3 serves to guide a processing beam, here for example a laser beam, as well as a working gas beam. The processing beam is generated by a processing beam source 8 and guided to the beam head 3, for example, by a beam guiding tube and one or more deflecting mirrors or a light guiding cable. A focusing lens or adaptive optics can be used to direct the processing beam onto the workpiece in a bundled form. Because the beam head 3 can be moved along the first axis direction (x-direction) and the second axis direction (y-direction), the processing beam can approach any point on the workpiece. The working distance of the beam nozzle 13 to the workpiece can be adjusted by changing the distance to the workpiece surface through the height adjustment of the beam head 3 in the z-direction. The distance of the beam head 3 from the workpiece surface, e.g., the cutting height, can be adjusted before, during and after the cutting process. Cutting processing of the workpiece can be carried out, for example, with a variable cutting height within a cutting height range. The focus position of the processing beam can be adjusted via optical elements in the beam head 3, for example adaptive optics.
[0077] A first working gas beam (not shown in more detail) is used to drive the melt out of the cutting gap. The working gas beam is generated by a gas beam generation device (not shown in more detail). The inert working gas used is, for example, helium (He), argon (Ar) or nitrogen (N.sub.2). Oxygen (O.sub.2) can be used as the reactive working gas. The use of gas mixtures is also known. The working gas beam emerges from the same beam nozzle 13 as the processing beam 16 and is guided coaxially to the processing beam 16 to the processing point and impinges there on the workpiece surface of the workpiece with an (initial) gas pressure predetermined by the gas beam generation device.
[0078] As shown in
[0079] A program-controlled control device 12 serves to control/regulate the process according to the present disclosure for beam processing the workpiece 9 in the beam device 1.
[0080] Reference is now made to
[0081]
[0082]
[0083]
[0084] As illustrated in
[0085]
[0086] In
[0087] As further illustrated in
[0088]
[0089] As illustrated in
[0090]
[0091] As illustrated in
[0092]
[0093] As illustrated in
[0094]
[0095] As illustrated in
[0096]
[0097] As illustrated in
[0098]
[0099] As illustrated in
[0100] In all cutting procedures, the processing beam 16 has a first power density which is such that the workpiece 9 is cut through. In all finishing procedures, the processing beam 16 has a second power density which is dimensioned in such a way that the workpiece 9 is processed in neither a joining nor a cutting manner. In this way, the workpiece 9 is finished along the cutting gap 15, whereby, depending on the application, the workpiece 9 is irradiated by the processing beam 16 in a region containing a workpiece part-side cutting edge of the cutting gap 15 and/or in a region containing a residual grid-side cutting edge of the cutting gap 15.
[0101] The beam axis of the processing beam 16 is, for example, axially parallel to the conical beam nozzle 13 and impinges perpendicularly on the workpiece 9. In all cutting procedures and all finishing procedures, the processing beam 16 is directed onto the workpiece surface 17 with an unchanged orientation of its beam axis relative to the workpiece surface 17 (e.g. 90°).
[0102] The finishing procedures can be varied in many ways. For example, the finishing line 18 can be laterally offset (equidistant) from the cut line 14. For example, the first finishing position and the second finishing position can be positioned such that the workpiece 9 is only finished along a portion of the cutting gap 15. For example, the direction of the finishing can be opposite to the direction of creation of the cutting gap 15. Furthermore, it can be possible for several finishing procedures to be performed on the same part of the cutting gap 15. In some examples, as shown in
[0103] Reference is now made to
[0104] In
[0105] In the configuration of
[0106] In
[0107] In
[0108] In
[0109] In
[0110] The different applications can be provided individually or in any combination, in which case two or more finishing procedures are carried out along the same part of the cutting gap 15 or along the complete cutting gap 15.
[0111]
[0112] The process includes at least one cutting procedure (procedure I) for producing a cutting gap along a cutting line which extends at least partially along the contour of a workpiece part to be produced from the workpiece, the cutting procedure including: moving a beam head above the workpiece to guide a processing beam, where the processing beam is guided along the cutting line from a first cutting position to a second cutting position, and the processing beam has a first power density that is sized to cut through the workpiece. Thereafter, at least one finishing procedure (procedure II) is performed to finish the workpiece along at least a portion of the cutting gap, the finishing procedure including: moving the beam head over the workpiece, where the processing beam is guided along a finishing line from a first finishing position to a second finishing position, where the processing beam has a second power density such that the workpiece is not cut, and where the finishing line has such a path that the workpiece is irradiated by the processing beam along at least a part of the cutting gap in a region containing a workpiece part-side cutting edge of the cutting gap and/or in a region containing a residual grid-side cutting edge of the cutting gap, whereby a finishing zone is generated.
[0113] As can be seen from the above description, the present disclosure provides novel beam processing processes for a plate-shaped or tubular workpiece by which a workpiece part is partially or completely cut out and the non-cut-out workpiece part and/or the residual grid along the cutting gap is subjected to a finishing treatment by the processing beam with a lower power density. This makes mechanical finishing of the cut-out workpiece part unnecessary, so that the production of workpiece parts can be carried out more simply, more quickly and more economically. An implementation of the process according to the present disclosure in already existing beam processing devices is possible in a simple way without having to provide for complex technical measures. Rather, a desired finishing of a workpiece part still connected to the residual grid or of the residual grid itself can be realized by the process according to the present disclosure by merely intervening in the machine control.
OTHER EMBODIMENTS
[0114] A number of embodiments of the present disclosure have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the present disclosure. Accordingly, other embodiments are within the scope of the following claims.
LIST OF REFERENCE SIGNS
[0115] 1 Beam processing device [0116] 2 Beam cutting device [0117] 3 Beam head [0118] 4 Work table [0119] 5 Workpiece support [0120] 6 Cross member [0121] 7 Guide carriage [0122] 8 Processing beam source [0123] 9 Workpiece [0124] 10 Residual grid [0125] 11 Workpiece part [0126] 12 Control device [0127] 13 Beam nozzle [0128] 14 Cutting line [0129] 15 Cutting gap [0130] 16 Processing beam [0131] 17 Workpiece surface [0132] 18 Finishing line [0133] 19, 19′ Cutting edge [0134] 20 Workpiece underside [0135] 21 Chamfer [0136] 22 Finishing zone [0137] 23 Second working gas beam [0138] 24 Coating material