Weighted Training Equipment

Abstract

Training equipment includes a hollow shaft having a sidewall defining an internal cavity and at least one polymer material filling at least a portion of the internal cavity. The polymer material may fill the entire internal cavity of the hollow shaft. The polymer material may be a visco-elastic polymer material or polyurethane. A spacer or a filler may fill at least a portion of the internal cavity. A method of making weighted training equipment with a hollow shaft having a sidewall defining an internal cavity may include injecting a curable composition into at least a portion of the internal cavity. The method may further include curing the curable composition into a polymer material.

Claims

1. A method of making a sport training equipment comprising a shaft, the method comprising the steps of: removing an interior portion of the shaft, thereby revealing an interior sidewall defining a hollow cavity within the shaft; injecting a polymer material into at least a portion of the hollow cavity; and curing the polymer material to the interior sidewall of the shaft, wherein the weight of the sport training equipment with the cured polymer therein is greater than the weight of the sport training equipment prior to removing the interior portion of the shaft.

2. The method of claim 1, wherein the sport training equipment comprises an end piece configured to be connectable to an end of the shaft.

3. The method of claim 2, wherein prior to removing the interior portion of the shaft, the end piece is removed from the shaft.

4. The method of claim 3, wherein after the polymer material is cured to the interior sidewall, the end piece is reattached to the shaft.

5. The method of claim 1, wherein, at a first end, the shaft comprises a gripping section on an outer surface, the gripping section being configured to be engaged by a user of the sport training equipment.

6. The method of claim 5, wherein the hollow cavity and cured polymer overlap at least a portion of the gripping section.

7. The method of claim 6, wherein the hollow cavity and cured polymer overlap the entirety of the gripping section.

8. The method of claim 5, wherein the hollow cavity extends to be proximate a second end of the shaft, opposite the first end.

9. The method of claim 8, wherein the polymer material is injected into a portion of the hollow cavity proximate the second end of the shaft.

10. The method of claim 9, wherein the cured polymer does not overlap the gripping section.

11. The method of claim 1, wherein the sport training equipment is a baseball bat.

12. A baseball training bat comprising: an elongated shaft having at least a portion of its interior being removed, defining an internal cavity; and at least one added weight made from a polymer material, wherein the added weight is configured to be cured to a sidewall of the internal cavity, wherein the weight of the baseball training bat with the cured polymer material is greater than the weight of the baseball training bat that does not have its interior removed, wherein the added weight is distributed evenly along the portion of the internal cavity over which the added weight is distributed.

13. The baseball training bat of claim 12, wherein at least a portion of an outer surface of the baseball training comprises a gripping section configured to be engaged by a user.

14. The baseball training bat of claim 13, wherein the portion of the internal cavity having the added weight at least partially overlaps the gripping section.

15. The baseball training bat of claim 14, wherein the portion of the internal cavity having the added weight entirely overlaps the entire gripping section.

16. The baseball training bat of claim 13 comprising a barrel section opposing the gripping section.

17. The baseball training bat of claim 16, wherein the portion of the internal cavity having the added weight extends at least partially through the barrel section.

18. The baseball training bat of claim 12, comprising a knob configured to be detachable from a first end of the elongated shaft, thereby exposing the interior of the elongated shaft so that the at least a portion of the interior can be removed, wherein upon removal of the at least a portion of the interior, the knob is configured to be reattached to the first end.

20. The baseball training bat of claim 12, wherein the added weight is made from a first polymer material and a second polymer material, and wherein a mixture of the first polymer material and the second polymer material is cured directly to the sidewall.

19. The baseball training bat of claim 18, wherein the at least a portion of the interior being removed extends from the first end to proximate a second end of the baseball bat, and wherein the added weight fills the entirety of the internal cavity.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0030] FIG. 1A shows a side cross-sectional view of an ice hockey stick having a hollow shaft with an empty internal cavity;

[0031] FIG. 1B shows a side cross-sectional view of the ice hockey stick of FIG. 1A with the internal cavity at least partially filled with a weight;

[0032] FIG. 1C shows a side cross-sectional view of the ice hockey stick of FIG. 1A with a first portion of the internal cavity at least partially filled with the weight and a second portion of the internal cavity at least partially filled with a filler or a spacer;

[0033] FIG. 2A shows a side cross-sectional view of a lacrosse stick having a hollow shaft with an empty internal cavity;

[0034] FIG. 2B shows a side cross-sectional view of a lacrosse stick in FIG. 2A with the internal cavity at least partially filled with a weight;

[0035] FIG. 3A shows a side cross-sectional view of a baseball bat with an empty internal cavity;

[0036] FIG. 3B shows a side cross-sectional view of the baseball bat shown in FIG. 3A with the internal cavity at least partially filled with a weight;

[0037] FIGS. 3C and 3D show side cross-sectional views of the baseball bat shown in FIG. 3A after the injection and curing of at least two polymer materials in the shaft according to the present disclosure;

[0038] FIG. 4A shows a perspective view of an open end of a shaft of a piece of training equipment with an empty internal cavity;

[0039] FIG. 4B shows a perspective view of the open end of the shaft shown in FIG. 4A, with the internal cavity at least partially filled with a weight;

[0040] FIG. 5A shows a side cross-sectional view of a golf club with an empty internal cavity; and

[0041] FIG. 5B shows a side cross-sectional view of the golf club of FIG. 5A with the internal cavity at least partially filled with a weight.

[0042] In FIGS. 1A-5B, unless otherwise noted, same reference numbers are used to identify same components in various embodiments.

DESCRIPTION OF THE DISCLOSURE

[0043] As used herein, the singular form of “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise.

[0044] Spatial or directional terms, such as “left”, “right”, “inner”, “outer”, “above”, “below”, and the like, relate to the disclosure as shown in the drawing figures and are not to be considered as limiting as the disclosure can assume various alternative orientations.

[0045] All numbers and ranges used in the specification and claims are to be understood as being modified in all instances by the term “about”. By “about” is meant plus or minus twenty-five percent of the stated value, such as plus or minus ten percent of the stated value. However, this should not be considered as limiting to any analysis of the values under the doctrine of equivalents.

[0046] Unless otherwise indicated, all ranges or ratios disclosed herein are to be understood to encompass the beginning and ending values and any and all subranges or subratios subsumed therein. For example, a stated range or ratio of “1 to 10” should be considered to include any and all subranges or subratios between (and inclusive of) the minimum value of 1 and the maximum value of 10; that is, all subranges or subratios beginning with a minimum value of 1 or more and ending with a maximum value of 10 or less. The ranges and/or ratios disclosed herein represent the average values over the specified range and/or ratio.

[0047] The terms “first”, “second”, and the like are not intended to refer to any particular order or chronology, but refer to different conditions, properties, or elements.

[0048] The term “at least” is synonymous with “greater than or equal to”.

[0049] The term “not greater than” is synonymous with “less than or equal to”.

[0050] As used herein, “at least one of” is synonymous with “one or more of”. For example, the phrase “at least one of A, B, and C” means any one of A, B, or C, or any combination of any two or more of A, B, or C. For example, “at least one of A, B, and C” includes one or more of A alone; or one or more B alone; or one or more of C alone; or one or more of A and one or more of B; or one or more of A and one or more of C; or one or more of B and one or more of C; or one or more of all of A, B, and C.

[0051] The term “includes” is synonymous with “comprises”.

[0052] As used herein, the terms “parallel” or “substantially parallel” mean a relative angle as between two objects (if extended to theoretical intersection), such as elongated objects and including reference lines, that is from 0° to 5°, or from 0° to 3°, or from 0° to 2°, or from 0° to 1°, or from 0° to 0.5°, or from 0° to 0.25°, or from 0° to 0.1°, inclusive of the recited values.

[0053] As used herein, the terms “perpendicular” or “substantially perpendicular” mean a relative angle as between two objects at their real or theoretical intersection is from 85° to 90°, or from 87° to 90°, or from 88° to 90°, or from 89° to 90°, or from 89.5° to 90°, or from 89.75° to 90°, or from 89.9° to 90°, inclusive of the recited values.

[0054] The present disclosure is directed to weighted training equipment and a method of making such equipment. The weighted training equipment may include any device used in playing a sport that has a hollow shaft including, but not limited to sticks (including ice hockey, roller hockey, field hockey, floor ball, and lacrosse sticks), golf clubs, ski poles (including cross-country and downhill poles), rackets (including tennis, racquetball, squash, and badminton rackets), and bats (including softball and baseball bats); any device used for physical therapy including, but not limited to, a walker, a cane, or crutches; and any other equipment from which the user would benefit from temporarily or permanently adding weight to the equipment. Unlike other weight-based strength and training products that are temporary and unbalanced, the present disclosure results in increased weight being distributed evenly to a desired portion or portions of a hollow shaft of the training equipment in a permanent manner. The evenly distributed, added weight also improves the overall physical characteristics of the training equipment, such as strength and flexibility. For example, the breaking point of the training equipment may be increased due to the flexibility of the added weight allowing the training equipment to withstand a greater force during use. This further increases the benefits of the training equipment as an athlete can practice against a greater resistance and strain with the weighted training equipment of the present disclosure.

[0055] Referring to FIGS. 1A-1C, in some embodiments or aspects, a weighted training equipment 5 may be in the form of an ice hockey stick 16. The ice hockey stick 16 includes a hollow shaft 14 extending from a first butt end 20 to a second hosel end 22. The hollow shaft 14 may have a taper 24 adjacent the second hosel end 22. The hollow shaft 14 has a sidewall 13 extending along the shaft length from the first butt end 20 to the second hosel end 22 defining an internal cavity 15. A blade 26 extends from the second hosel end 22. The blade 26 is configured for engaging a hockey puck during play. In some embodiments or aspects, the hollow shaft 14 may be a fixed component of the ice hockey stick 16 such that the shaft 14 and the blade 26 constitute a single piece. In other embodiments or aspects, the hollow shaft 14 may be a separate component that is removably or non-removably attached to the blade 26.

[0056] With reference to FIG. 1B, at least a portion of an internal cavity 15 of the shaft 14 may be filled with a weight 10. An opening 11 into the hollow shaft 14 may be provided through the sidewall 13 in order to provide the added weight 10 to the hockey stick 16. In some embodiments or aspects, the internal cavity 15 may be filled with the weight 10 along its entire length, as shown in FIG. 1B, from the first butt end 20 to the second hosel end 22. In other embodiments or aspects, such as shown in FIG. 1C, the internal cavity 15 may be partially filled with the weight 10 such that the weight 10 only fills a portion of the shaft 14.

[0057] With reference to FIG. 1C, in some embodiments or aspects, a plug or spacer 21 may be used in combination with the weight 10. The weight 10 may fill a first portion of the internal cavity 15, while the plug or spacer 21 may fill a second portion of the internal cavity 15 not occupied by the weight 10. As shown in FIG. 1C, in embodiments or aspects where an upper portion 17 of the hollow shaft 14 proximate to the butt end 20 is filled with the weight 10, the plug or spacer 21 may be added into a lower portion 19 of hollow shaft 14 proximate to the hosel end 22 prior to the injection to ensure the weight 10 is only added to the upper portion 17 of hollow shaft 14. In some embodiments or aspects, the arrangement of the weight 10 and the plug or spacer 21 shown in FIG. 1C may be reversed. In some embodiments or aspects, the plug or spacer 21 may keep a polymer material of the weight 10 in the hollow shaft 14 until the polymer material is completely cured and solidified. The plug 21 may be left in place or removed after the polymer material has cured and solidified.

[0058] Referring to FIGS. 2A and 2B, another embodiment of the weighted training equipment 5 is a lacrosse stick 28. The lacrosse stick 28 includes a handle 30 comprising a hollow shaft 14, defined by sidewall 13, extending from a first butt end 20 to a second neck end 36. The sidewall 13 of the hollow shaft 14 defines an internal cavity 15 that extends from the first butt end 20 to the second neck end 36. A pocket 38 extends from the second neck end 36. The pocket 38 is configured for receiving the ball therein during play. The handle 30 may be a separate component that is attached to the pocket 38. In some embodiments or aspects, the handle 30 is monolithically formed with the pocket 38. Similar to the weighted training equipment shown in FIGS. 1A-1C, the internal cavity 15 of the hollow shaft 14 may be filled with the added weight 10 along its entire length from the first butt end 20 to the second neck end 36. In some embodiments or aspects, the internal cavity 15 may be partially filled with the weight 10 such that the weight 10 only fills a portion of the hollow shaft 14. An opening 11 into the hollow shaft 14 may be provided through the sidewall 13 in order to provide the added weight 10 to the lacrosse stick 28.

[0059] In some embodiments or aspects, such as shown in FIGS. 3A-3D, the weighted training equipment is a baseball bat 40. The baseball bat 40 includes a hollow shaft 14 defined by a sidewall 13. The hollow shaft 14 and sidewall 13 extend from a first end 44 including a gripping section 46 to a second end 48. The sidewall 13 of the hollow shaft 14 further defines an internal cavity 15 extending from the first end 44 to the second end 48. The first end 44 of the hollow shaft 14 is covered by a knob 50, and the second end 48 of the hollow shaft 14 is covered by an end cap 52. The internal cavity 15 may be filled with the polymer material along its entire length from the first end 44 to the second end 48.

[0060] Other embodiments or aspects include training equipment 5 where only a portion of the internal cavity 15 is filled with the polymer material to provide the weight 10 in only a specific area of the equipment. As shown in FIG. 3B, for example, the polymer material may be provided only at the second end 48 of the internal cavity 15 of the baseball bat 40 to provide the weight 10 at the end farthest away from the gripping section 46 of the baseball bat 40. The polymer material may also be provided only at the first end 44 of the internal cavity 15 to provide the weight 10 and resistance at the end closest to the gripping section 46 of the baseball bat 40. In this case, a plug or spacer 21 may be added to the baseball bat as described above and shown in FIG. 1C.

[0061] If different weights are desired in different portions of the internal cavity, multiple polymer materials having different densities may be injected into the hollow shaft at desired locations. Referring now to FIG. 3C, a first polymer material 54 having a first density may be injected into a first portion 49 of the internal cavity 15 and a second polymer material 56 having a second density may be injected into a second portion 61 of the internal cavity 15. If the first portion 49 of the internal cavity 15 and the second portion 61 of the internal cavity 15 are adjacent to each other, the second polymer material 56 may be injected into the second portion 61 of the internal cavity 15 after the first polymer material 54 has been cured in the first portion 49 of the internal cavity 15. The densities of the first and second polymer materials may be adjusted using fillers as described above.

[0062] Furthermore, in embodiments or aspects where it is desired that only a portion of the internal cavity 15 is filled with the polymer material in order to provide the added weight 10 in only a specific area of the equipment 5, a polymer material mixed with a lightweight filler may be used in place of a plug or spacer 21. The polymer material may be mixed with lightweight filler to a degree where the added weight of the mixed polymer material-filler combination is less than the added weight of the polymer material without the lightweight filler. The polymer material without the added, lightweight filler may be still be mixed with a filler in order to increase its desired density and weight. The polymer material mixed with lightweight filler is injected into internal cavity 15 and allowed to cure. Then the heavier polymer material is injected into internal cavity 15 and allowed to cure. This embodiment adds more weight 10 to the internal cavity 15 than if a plug or spacer 21 was used. However where the use of a plug or spacer 21 is not practicable, for example, in use of hollow shafts 14 that are curved or have an irregularly shaped diameter, this embodiment still permits a user to concentrate extra weight at a precise location along the hollow shaft.

[0063] Referring to FIG. 3D, it may be desired that weight be added to both the first 44 and second 48 ends of the internal cavity 15. In this embodiment or aspect, a polymer material having a first density 58 is injected into the second end 48 of the internal cavity 15 until it reaches a first desired location 62 and allowed to cure. Then, a plug or spacer 21 is placed into the internal cavity 15, so that it reaches a second desired location 64. Alternatively, a polymer material having a second density 60 may be injected into the internal cavity 15 up to the second desired location 64 and allowed to cure. Finally, the polymer material having a first density 58 is injected again into the internal cavity 15 until it reaches the first end 44. The desired location of each polymer material need not be fixed at certain locations along the internal cavity 15 but can be located anywhere along the internal cavity 15 according to the athlete's preference. Any number of layers of polymer materials or plugs or spacers 21 can be used. This configuration of polymer materials within the hollow shaft is not limited in application to baseball bat 40, but it can also be used with any equipment described herein, such as lacrosse stick 28 shown in FIGS. 2A-2B or hockey stick 16 shown in FIGS. 1A-1C.

[0064] Referring to FIGS. 4A and 4B, an open end 12 of a hollow shaft 14 for use with weighted training equipment, such as the weighted training equipment of FIGS. 1A-3D or physical therapy equipment such as a walker or crutch, is configured for receiving the weight 10 therein to at least partially fill the internal cavity 15. The hollow shaft 14 is defined by sidewall 13 and extends along a length as determined by the type of weighted training equipment in use. An initially empty internal cavity 15 (FIG. 4A) is at least partially filled with the weight 10 (FIG. 4B) to selectively add weight to the hollow shaft 14 of the training equipment 5. The weight 10 is added into the internal cavity 15 through an opening 18 of the open end 12 of the hollow shaft 14 and/or through an opening 11 extending through the sidewall 13 of the hollow shaft 14. In some embodiments or aspects, the weight 10 may be added to the internal cavity 15 of the hollow shaft 14 during the original manufacture of the training equipment or may be added to the internal cavity 15 of the hollow shaft 14 of existing training equipment at a later date. This may be accomplished by removing an end cap from the hollow shaft, cutting a closed end from the hollow shaft, drilling a hole in the hollow shaft, or using any other suitable method to provide the opening 11, 18 in the hollow shaft 14, so that the polymer material can be injected into the internal cavity 15 of the hollow shaft 14 through the opening 11, 18.

[0065] In some embodiments or aspects, the hollow shaft 14 may be made from materials including, but not limited to, fiberglass, Kevlar®, carbon fiber composite, metals including aluminum, steel, and titanium, and any combination thereof.

[0066] In some embodiments or aspects, the added weight 10 may be a polymer material. In some embodiments or aspects, the polymer material may be a visco-elastic polymer, such as a solid cast polyurethane elastomer. In some embodiments or aspects, the polyurethane elastomer may be IsoGel®, available from Pittsburgh Plastics Manufacturing of Butler, Pa. The polymer material has a first density.

[0067] In some embodiments or aspects, the polymer material may include a filler to increase the volume of material that defines the weight 10, along with increasing or decreasing its density.

[0068] In some embodiments or aspects, the filler may have a second density that may be different than that of the first density of the polymer material. As the size of the hollow shaft 14, length and diameter, varies, the volume of the internal cavity 15 also changes. Therefore, the weight increase of a particular piece of training equipment will depend on the dimensions of the hollow shaft 14 and the amount and density of polymer material contained within the hollow shaft 14. If the desired weight increase cannot be achieved by injecting the polymer material alone, the filler may be included with the polymer material to increase the density and/or volume of the resulting mixture of the polymer material and the filler, thereby allowing for a greater weight increase for a given volume within the hollow shaft 14. For example, for training equipment with hollow shafts 14 having the same diameter, but different lengths, a filler may be included with the polymer material provided in the shorter shaft so that the weight increase for the equipment having the shorter shaft will be the same as the weight increase for the equipment having the longer shaft and including a polymer material with no filler. Likewise, for training equipment with hollow shafts 14 having the same length, but different diameters, a filler may be included with the polymer material provided in the equipment having the smaller diameter shaft so that the weight increase for the equipment having the smaller diameter shaft will be the same as the weight increase for the equipment having the larger diameter shaft and including a polymer material with no filler. To increase the density of the weight 10, the filler may be an iron powder or other metal powders, or any material having a density of at least 0.070 pounds per fluid ounce.

[0069] Thus, by using fillers, for any given volume available within the hollow shaft 14, the increased weight of the training equipment may be adjusted to provide a specific desired increase in weight or an increase in weight based on the athlete's preference and the amount of hollow space available within the hollow shaft 14.

[0070] In some embodiments or aspects, if a desired weight increase cannot be achieved by injecting the polymer material alone, a filler may be included with the polymer material. The filler may have a density that is less than that of the polymer material. When the lightweight filler is added to the polymer material, the filler reduces the density of the resulting mixture such that the added weight, for a given volume, is less the weight of the polymer material filling the same volume. This arrangement may be desirable for use by children, as the training equipment 5 still has weight 10 evenly added in the hollow shaft 14, but the added weight 10 is not so heavy that it prevents the training equipment 5 from being used properly.

[0071] As the size of the hollow shaft 14, length and diameter, varies, the volume of the internal cavity 15 also changes. If the desired weight increase cannot be achieved by injecting the polymer material alone, the filler may be included with the polymer material to decrease the density allowing for a lesser weight increase for a given volume within the hollow shaft 14 than had the polymer material been included by itself. For example, for training equipment with hollow shafts 14 having the same diameter, but different lengths, a lightweight filler may be included with the polymer material provided in the longer shaft so that the weight increase for the equipment having the longer shaft will be the same as the weight increase for the equipment having the shorter shaft having a polymer material with no filler. Likewise, for training equipment with hollow shafts 14 having the same length, but different diameters, a lightweight filler may be included with the polymer material provided in the equipment having the larger diameter shaft so that the weight increase for the equipment having the larger diameter shaft will be the same as the weight increase for the equipment having the smaller diameter shaft having the polymer material with no filler. To decrease the density of weight 10, the filler may be polyethylene or any other polymer material having a density of not more than 0.060 pounds per fluid ounce.

[0072] Addition of a filler or a lightweight filler to polymer material may have different advantages in different embodiments, as described herein. The polymer material may be provided as two components that remain liquid until cured. After curing, the cured composition forms a polymer material having gel-like properties. In some embodiments or aspects, the two components of the curable composition may be a polyisocyanate (di-, tri- or higher isocyanate functional component) and a polyol, but other polymer materials that are known and conducive to curing may also be used. In some embodiments or aspects, a filler may be added as a third component of the curable composition, to change the density of the curable composition and mix homogenously with the composition. It is further contemplated that the filler may be used independently of the curable composition. In this case, the filler may still be selected from materials such as polyethylene or metal powders, but other materials such as foam plugs or nylon or plastic spacers may also be used.

[0073] After mixing the two components of the curable composition, with or without the filler, the curable composition is injected into the training equipment 5 as the weight 10. The curable composition is injected into the internal cavity 15 of the training equipment 5 to fill all or part of the hollow shaft 14 and allowed to cure. After curing, the polymer material is a permanent semi-solid material in the form of the weight 10, with the polymer material conforming to the shape of the interior portion of the sidewall 13 of the hollow shaft 14. Due to the polymer material evenly filling the internal cavity 15 of the hollow shaft 14, the added weight 10 is evenly distributed throughout the hollow shaft 14.

[0074] Table 1 below shows an increase in weight achieved by filling the internal cavity 15 of the hollow shaft 14 of various-sized ice hockey sticks 16, an example of which is shown in FIGS. 1A-1B, with a polymer material along its entire length from the first butt end 20 to the second hosel end 22.

TABLE-US-00001 TABLE 1 UN-CUT MAXIMUM INCREASED INCREASED STICK SIZE VOLUME (fl. oz.) WEIGHT (lb.) WEIGHT (gm.) Senior 20.0 1.250 567.0 Intermediate 18.0 1.125 510.3 Junior 14.0 0.875 396.9

[0075] A further weight increase may be achieved by adding a filler to the polymer material to increase the density of the weight 10.

[0076] Table 2 below shows an increase in weight achieved by filling the internal cavity 15 of the hollow shaft 14 of various-sized lacrosse sticks 28, an example of which is shown in FIGS. 2A-2B, with a polymer material along its entire length from the first butt end 20 to the second neck end 36.

TABLE-US-00002 TABLE 2 UN-CUT MAXIMUM INCREASED INCREASED SHAFT SIZE VOLUME (fl. oz.) WEIGHT (lb.) WEIGHT (gm.) Attack 10.0 0.625 283.5 Defense 20.0 1.250 567.0

[0077] While specific embodiments of the device of the present disclosure have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the device of the present disclosure which is to be given the full breadth of the claims appended and any and all equivalents thereof.