CONE CLOSURE APPARATUS AND RELATED METHODS
20210378285 ยท 2021-12-09
Inventors
Cpc classification
A24C5/54
HUMAN NECESSITIES
International classification
Abstract
A cone closure apparatus for production of smoking articles includes: (a) a frame; and (b) at least one cone holder supported by the frame and extending along an axis. The cone holder has a lower grip surface for applying a rotational force about the axis to an outer surface of a lower filled portion of a cone received in the cone holder. The cone having an upper empty portion disposed above the lower filled portion and protruding clear of the lower grip surface to receive a counter-rotational force about the axis, in a direction opposite the rotational force. The closure apparatus further includes (c) a drive supported by the frame for applying at least one of the rotational force and the counter-rotational force to twist the upper empty portion closed when the drive is energized.
Claims
1. A cone closure apparatus for production of smoking articles, comprising: a) a frame; b) at least one cone holder supported by the frame and having a cavity extending along an axis for receiving a lower filled portion of a cone, the cone having an upper empty portion disposed above the lower filled portion and protruding clear of the cone holder; c) a set of jaws supported by the frame, the jaws movable between open and closed positions, the jaws clear of the cavity and cone received therein when in the open position, and the jaws overlying the cavity when in the closed position, wherein the upper empty portion of the cone is folded downward against the lower filled portion to close the cone when the jaws move from the open position to the closed position.
2. The apparatus of claim 1, wherein each jaw is pivotable about a respective jaw pivot axis for pivotal movement between the open and closed positions.
3. The apparatus of claim 1, further comprising a plurality of jaw actuators, each jaw actuator being coupled to one of the jaws for moving the respective jaw between the open and closed positions.
4. The apparatus of claim 3, further comprising a controller configured to operate each jaw actuator to move the jaws from the open position to the closed position sequentially about the circumference of the cavity.
5. The apparatus of claim 1, wherein the set of jaws comprises six jaws arranged circumferentially about the cavity.
6. A method of closing a cone containing smokable product in production of smoking articles, the method comprising: a) inserting a cone having a lower filled portion filled with smokable product into a cavity of a cone holder, the cone having an upper empty portion above the lower filled portion and protruding clear of the cone holder; and b) folding the upper empty portion downward against the lower filled portion by moving a plurality of jaws from an open position in which the jaws are clear of the cavity to a closed positon in which the jaws overlie the cavity.
7. The method of claim 6, wherein the plurality of jaws are arranged circumferentially around the cavity, and step (b) comprises urging the jaws to the closed position one at a time in sequence about the circumference of the cavity.
8. The method of claim 6, further comprising measuring a closing force applied by the jaws against the lower filled portion when moved toward the closed position and arresting further movement of the jaws upon detecting a closing force in excess of a pre-determined value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The drawings included herewith are for illustrating various examples of articles, methods, and apparatuses of the present specification and are not intended to limit the scope of what is taught in any way. In the drawings:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENT
[0063] Various apparatuses or processes will be described below to provide an example of an embodiment of each claimed invention. No embodiment described below limits any claimed invention and any claimed invention may cover processes or apparatuses that differ from those described below. The claimed inventions are not limited to apparatuses or processes having all of the features of any one apparatus or process described below or to features common to multiple or all of the apparatuses described below. It is possible that an apparatus or process described below is not an embodiment of any claimed invention. Any invention disclosed in an apparatus or process described below that is not claimed in this document may be the subject matter of another protective instrument, for example, a continuing patent application, and the applicants, inventors, or owners do not intend to abandon, disclaim, or dedicate to the public any such invention by its disclosure in this document.
[0064] Smoking articles having a conical shape, like that of the example smoking article 10 shown in
[0065] Referring to
[0066] Referring to
[0067] Referring to
[0068] At step 55 of the process 50, a plurality of the cones 12 are staged for filling with the smokable product. The cones 12 can be staged by, for example, being positioned in a pallet with the open upper ends 22 directed upwardly for receiving the smokable product.
[0069] At step 60, the staged cones 12 are filled with the smokable product 30 through respective open upper ends 22 of each cone 12. The cones 12 can be filled while held in the pallet.
[0070] At step 65, the smokable product 30 in the cones 12 is compacted. The smokable product can be compacted while the cones 12 are held in the pallet. Referring to
[0071] At step 70, in the example illustrated, the upper end 22 of the cavity 18 is closed to close the filled cone 12, the closed cone inhibiting the smokable product from escaping from the cavity 18, and forming the finished smoking article 10. In some examples, the cone 12 is closed by twisting the upper empty portion 34 of the cone 12 relative to the lower filled portion 32, thereby closing the upper end 22 of the cavity 18 and forming a twisted upper end 38 (
[0072] After step 70, if the twisted upper end 38 is longer than desired, it can be trimmed by trimming device while still being held in the cone holders (or cavities) of the pallet. In some examples, the cone, or cones 12, can be removed by hand, the upper gripper 1130, a different gripper, or a robotic arm, moved to a trimming station, and trimmed there. The cone, or cones 12, may then be removed by hand, the upper gripper 1130, a different gripper, or a robotic arm, moved to a packaging station.
[0073] At step 75, the smoking articles 10 can be packaged for shipment and/or sale.
[0074] Referring to
[0075] Referring also to
[0076] Referring to
[0077] In the example illustrated, the lower drive 118 comprises a torque limiter 120 to limit the rotational force 112 to an amount no greater than that necessary to complete the twist closure, thereby inhibiting over twisting the cone 12. In the example illustrated, the torque limiter 120 comprises a clutch. In some examples, the torque limiter 120 can include an electronic sensor coupled to the drive 116, and the sensor can be configured to detect an increase in torque required to rotate the lower grip surface 110 as the upper empty portion 34 of the cone 12 becomes fully twisted about the axis 108. In some examples, a speed at which the lower grip surface 110 rotates is adjustable. In another preferred embodiment the user's fingers, while pinching the cone to cause the counter-rotational twist, function as a clutch and sensor, thereby releasing/applying a counter-rotational force, that is sufficient to complete the closure, but not tear the cone.
[0078] Referring to
[0079] Referring to
[0080] Referring to
[0081] Referring to
[0082] Referring to
[0083] In the example illustrated, the apparatus 1100 includes a frame 1102 and at least one cone holder 1106 supported by the frame 1102. The cone holder 1106 has a lower grip surface (like the grip surface 110) for applying a rotational force about an axis 1108 to an outer surface 40 (
[0084] In the example illustrated, the apparatus 1100 further includes a drive 1116 (shown schematically in dashed lines in
[0085] In the example illustrated, the apparatus 1100 includes an upper gripper 1130 supported by the frame 1102. The upper gripper 1130 is movable between a retracted position in which the upper gripper 1130 is clear of the upper empty portion 34 of the cone 12, and an advanced position in which the upper gripper 1130 engages the upper empty portion 34 of the cone 12 to apply the counter-rotational force.
[0086] In the example illustrated, the upper gripper 1130 includes at least two jaws 1132. The jaws 1132 have opposed upper grip surfaces 1134, and the jaws 1132 are movable between open and closed positions. In the example illustrated, moving the upper gripper 1130 to the advanced position includes moving the jaws from the open position, in which the upper grip surfaces 1134 are spaced apart to receive the upper empty portion 34 of the cone 12 therebetween in a generally uncollapsed condition (e.g. as shown in
[0087] In the example illustrated, the upper gripper 1130 is vertically translatable between a raised position distal the cone 12 and a lowered position proximate the cone 12. In the example illustrated, moving the gripper 1130 to the advanced positon comprises moving the gripper 1130 to the lowered position. In some examples, the gripper 1130 can comprise, for example, an electromechanical system operable by a controller based on, for example, sensor feedback. In some examples, the gripper 1130 can comprise, for example, a robotic system with sensors (e.g. a machine vision system) to facilitate calibration, operation, and/or adjustment of the gripper 1130.
[0088] In the example illustrated, the apparatus 1100 further includes a display 1136 supported by the frame 1102. The display 1136 may be used to, for example, output data relating to operation of the apparatus 1100 (e.g. rotational speed, stage of operation, etc.), receive user input for calibration, operation, and/or adjustment of the apparatus 1100, and/or to otherwise facilitate control and/or feedback with respect to the apparatus 1100.
[0089] Referring to
[0090] In the example illustrated, the apparatus 2100 includes a frame 2102 and at least one cone holder 2106 supported by the frame 2102. The cone holder 2106 has a lower grip surface (like the grip surface 110) for applying a rotational force about an axis 2108 to an outer surface 40 (
[0091] In the example illustrated, the apparatus 2100 includes an upper gripper 2130 supported by the frame 2102. The upper gripper 2130 is movable between a retracted position in which the upper gripper 2130 is clear of the upper empty portion 34 of the cone 12, and an advanced position in which the upper gripper 2130 engages the upper empty portion 34 of the cone 12 to apply the counter-rotational force.
[0092] In the example illustrated, the drive 2116 comprises an upper drive 2138 (shown schematically in dashed lines in
[0093] Referring to
[0094] In the example illustrated, the apparatus 3100 includes a frame 3102 and at least one cone holder 3106 supported by the frame 3102 and extending along an axis 3108. The cone holder 3106 has a lower grip surface 3110 for applying a rotational force about the axis 3108 to an outer surface 40 (
[0095] In the example illustrated, the apparatus 3100 includes a drive 3116 supported by the frame 3102 for applying at least one of the rotational force and the counter-rotational force to twist the upper empty portion 34 closed when the drive 3116 is energized. In the example illustrated, the drive 3116 includes a lower drive 3118 coupled to the cone holder 3106. The lower drive 3118, when energized, urges rotation of the lower grip surface 3110 and the lower filled portion 32 of the cone 12 engaged by the lower grip surface 3110. In the example illustrated, the lower drive 3118 is generally horizontally offset from the cone holder 3106 and has an output shaft axis oriented generally horizontally (perpendicular to the axis 3108, which is generally vertical).
[0096] Referring to
[0097] At step 310 of the process 300, the lower filled portion 32 of a cone 12 is gripped with the lower grip surface 110 of the cone holder 106, and the upper empty portion 34 of the cone 12 is disposed above the lower filled portion 32 and protrudes clear of the lower grip surface 110.
[0098] At step 320, the upper empty portion 34 is gripped with an upper grip surface. When the process 300 is used with an apparatus similar to, for example, apparatus 100 or 3100, step 320 can include gripping the upper empty portion 34 with a hand of an operator. When the process 300 is used with an apparatus similar to, for example, apparatus 1100 or 2100, step 320 can include gripping the upper empty portion 34 with a mechanical gripper (e.g. gripper 1130 or 2130).
[0099] At step 330, the upper empty portion 34 is counter-rotated relative to the lower filled portion 32 by energizing a drive (e.g. drive 116) to rotate one of the upper grip surface and the lower grip surface about an axis (e.g. axis 108) and inhibiting rotation of the other of the upper grip surface and the lower grip surface about the axis to twist the upper empty portion 34 closed. When the process 300 is used with an apparatus similar to, for example, the apparatus 100, 1100, or 3100, energizing the drive rotates the lower grip surface about the axis and rotation of the upper grip surface about the axis is inhibited. When the process 300 is used with an apparatus similar to, for example, the apparatus 2100, energizing the drive rotates the upper grip surface about the axis and rotation of the lower grip surface about the axis is inhibited.
[0100] Referring to
[0101] In the example illustrated, the apparatus 4100 includes a frame 4102 and at least one cone holder 4106 supported by the frame 4102. The cone holder 4106 has a cavity 4140 extending along an axis 4108 for receiving a lower filled portion 32 (
[0102] In the example illustrated, the apparatus 4100 includes a set of jaws 4142 supported by the frame 4102. Referring to
[0103] In the example illustrated, the apparatus 4100 includes a jaw actuator 4146 coupled to each jaw 4142 for moving the respective jaw 4142 between the open and closed positions. In the example illustrated, the jaw actuator 4146 comprises a carriage 4148 vertically translatable relative to the frame 4102 for moving the jaws 4142 between the open and closed positions.
[0104] In some examples, the apparatus 4100 can include a respective jaw actuator coupled to each jaw 4142 for moving the respective jaw 4142 between the open and closed positions. In some examples, the apparatus 4100 can include a controller configured to operate the respective jaw actuators to move the jaws 4142 from the open position to the closed position sequentially about the circumference of the cavity 4140.
[0105] Referring to
[0106] At step 410 of the process 400, a cone 12 having a lower filled portion 32 filled with smokable product 30 is inserted into the cavity 4140 of the cone holder 4106. The cone 12 has an upper empty portion 34 above the lower filled portion 32 and protruding clear of the cone holder 4106.
[0107] At step 420, the upper empty portion 34 is folded downwardly against the lower filled portion 32 by moving the plurality of jaws 4142 from the open position in which the jaws 4142 are clear of the cavity 4140 to the closed positon in which the jaws 4142 overlie the cavity 4140.
[0108] In the example illustrated, the plurality of jaws 4142 are arranged circumferentially around the cavity 4140, and in some examples, step 420 can include urging the jaws 4142 to the advanced position one at a time in sequence about the circumference of the cavity 4140.
[0109] In some examples, the process 400 can further include measuring a closing force applied by the jaws 4142 against the lower filled portion 32 when the jaws 4142 are moved toward the closed position and arresting further movement of the jaws 4142 upon detecting a closing force in excess of a pre-determined value.
[0110] In some examples, the cone holder 106 continuously turns/spins (not stopping at the end of the twist). The user Drops the cone into the already spinning holder, applies a force to twist, applies increased force to grip while pulling up to remove the cone. Then grabs a new empty cone and inserts in into the already spinning cone holder 106, repeating the process until the desired number of cones have been processed.
[0111] From the foregoing it will be seen that this invention is one well adapted to attain all ends and objectives herein-above set forth, together with the other advantages which are obvious and which are inherent to the invention.
[0112] Since many possible embodiments may be made of the invention without departing from the scope thereof, it is to be understood that all matters herein set forth or shown in the accompanying drawings are to be interpreted as illustrative, and not in a limiting sense.
[0113] While specific embodiments have been shown and discussed, various modifications may of course be made, and the invention is not limited to the specific forms or arrangement of parts and steps described herein, except insofar as such limitations are included in the following claims. Further, it will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims.