WELDING DEVICE AND METHOD FOR WELDING AN OUTLET ELEMENT TO A PACKAGING MATERIAL
20210379644 · 2021-12-09
Inventors
Cpc classification
B23K20/106
PERFORMING OPERATIONS; TRANSPORTING
B29C65/787
PERFORMING OPERATIONS; TRANSPORTING
B23K20/10
PERFORMING OPERATIONS; TRANSPORTING
B29C65/00
PERFORMING OPERATIONS; TRANSPORTING
B31B70/005
PERFORMING OPERATIONS; TRANSPORTING
B31B70/844
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C65/78
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A welding device (10a; 10b) for welding an outlet element (12a; 12b), in particular a valve, to a packaging material (14a; 14b), has at least one, in particular self-supporting, anvil (16a; 16b) comprising at least one receiving region (18a; 18b) for receiving the outlet element (12a; 12b) that is to be welded, and has at least one welding die (20a; 20b), in particular a sonotrode, which is configured to interact with the anvil (16a; 16b) for a welding of the outlet element (12a; 12b) to the packaging material (14a; 14b), wherein the welding device (10a; 10b) comprises at least one magnet unit (22a; 22b), which is configured to at least temporarily hold the anvil (16a; 16b) in a welding position, in which the welding die (20a; 20b) is configured for welding the outlet element (12a; 12b) to the packaging material (14a; 14b)
Claims
1. A welding device (10a; 10b) for welding an outlet element (12a; 12b) to a packaging material (14a; 14b), with at least one anvil (16a; 16b) comprising at least one receiving region (18a; 18b) for receiving the outlet element (12a; 12b) that is to be welded, and with at least one welding die (20a; 20b), which is configured to interact with the anvil (16a; 16b) for a welding of the outlet element (12a; 12b) to the packaging material (14a; 14b), comprising at least one magnet unit (22a; 22b), which is configured to at least temporarily hold the anvil (16a; 16b) in a welding position, in which the welding die (20a; 20b) is configured for welding the outlet element (12a; 12b) to the packaging material (14a; 14b).
2. The welding device (10a; 10b) according to claim 1, wherein the anvil (16a; 16b) is at least partially implemented of a magnetic material, and/or that the magnet unit (22a; 22b) comprises at least one magnet element which is fixated on the anvil (16a; 16b).
3. The welding device (10a; 10b) according to claim 1, wherein the magnet unit (22a; 22b) comprises at least one fixating magnet element (24a; 24b), wherein the anvil (16a; 16b) and the fixating magnet element (24a; 24b) are movable relative to each other.
4. The welding device (10a; 10b) according to claim 1, wherein the magnet unit (22a; 22b) comprises at least one fixating magnet element (24a; 24b), wherein the welding die (20a; 20b) and the fixating magnet element (24a; 24b) are movable relative to each other.
5. The welding device (10a; 10b) according to claim 1, wherein the magnet unit (22a; 22b) comprises at least one fixating magnet element (24a; 24b), which is embodied as an electromagnet.
6. The welding device (10a; 10b) according to claim 1, comprising a punching unit (26b), which is at least configured for severing a contiguous train of outlet elements (12b), wherein the punching unit (26b) is operable at least via the magnet unit (22b).
7. The welding device (10a; 10b) according to claim 1, comprising at least one punching unit (26b), which is at least configured for introducing a perforation into the packaging material (14b), wherein the punching unit (26b) is at least partially arranged on the welding die (20b).
8. The welding device (10a; 10b) according to claim 1, wherein the at least one anvil (16a; 16b) is a self-supporting anvil.
9. The welding device (10a; 10b) according to claim 1, wherein the at least one welding die (20a; 20b) is a sonotrode.
10. A method for a welding of an outlet element (12a; 12b) to a packaging material (14a; 14b) by means of a welding device (10a; 10b) according to claim 1, wherein in at least one method step (28a; 28b) the anvil (16a; 16b) of the welding device (10a; 10b) is magnetically held in the welding position by means of the magnet unit (22a; 22b) of the welding device (10a; 10b).
11. The method according to claim 10, wherein in at least one method step (30a; 30b) the packaging material (14a; 14b) is arranged between the anvil (16a; 16b) and the fixating magnet element (24a; 24b) of the magnet unit (22a; 22b).
12. The method according to claim 10, wherein in at least one method step (32a; 32b) the welding die (20a; 20b) is moved relative to the magnet unit (22a; 22b).
13. The method according to claim 10, wherein in at least one method step (34b) a contiguous train of outlet elements (12b) is severed by an interaction of the magnet unit (22b) with the anvil (16b).
14. The method according to claim 10, wherein in at least one method step (36b) a perforation is introduced into the packaging material (14b).
15. A packaging machine (38a; 38b) for a production of packagings from a packaging material (14a; 14b) with an outlet element (12a; 12b), comprising a welding device (10a; 10b) according to claim 1.
16. A welding device (10a; 10b) for welding an outlet element (12a; 12b) to a packaging material (14a; 14b), with at least one anvil (16a; 16b) comprising at least one receiving region (18a; 18b) for receiving the outlet element (12a; 12b) that is to be welded, with at least one welding die (20a; 20b), which is configured to interact with the anvil (16a; 16b) for a welding of the outlet element (12a; 12b) to the packaging material (14a; 14b), and with at least one punching unit (26b), which is at least configured for introducing a perforation into the packaging material (14b), wherein the punching unit (26b) is at least partially arranged on the welding die (20b).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Further advantages will become apparent from the following description of the drawing. In the drawing two exemplary embodiments of the invention are illustrated. The drawing, the description and the claims contain a plurality of features in combination. Someone skilled in the art will purposefully also consider the features individually and will find further expedient combinations.
[0022] It is shown in:
[0023]
[0024]
[0025]
[0026]
[0027]
DETAILED DESCRIPTION
[0028] In
[0029]
[0030] The welding die 20a is configured for welding the outlet element 12a to the packaging material 14a if the welding die 20a and the anvil 16a are arranged in the welding position. The welding die 20a is configured for welding the outlet element 12a to the packaging material 14a on a side of the packaging material 14a that faces away from the welding die 20a. The welding position is defined by a relative arrangement, preferably a relative distance, of the anvil 16a to the welding die 20a, which enables a welding of the outlet element 12a to the packaging material 14a. The welding device 10a is realized as an ultrasound welding device. The welding die 20a is realized as a sonotrode. It is however also conceivable that the welding device 10a is realized as a heat contact welding device, in particular with a heating die, an induction welding device, an impulse welding device, a circular welding device, a laser transmission welding device, or the like. The outlet element 12a is implemented as a valve, in particular an aroma protection valve. It is however also conceivable that the outlet element 12a is implemented as an outlet opening, as a closure, or the like. The welding device 10a comprises at least the outlet element feeding unit 44a, which is at least configured to feed the outlet element 12a to the receiving region 18a of the anvil 16a.
[0031] The receiving region 18a is arranged on an anvil upper side 50a of the anvil 16a. The anvil upper side 50a is arranged on the anvil 16a on a side of the anvil 16a that faces toward the welding die 20a. The anvil upper side 50a is arranged on the anvil 16a on a side of the anvil 16a that faces towards the fixating magnet elements 24a. The receiving region 18a is formed by the anvil upper side 50a of the anvil 16a. The receiving region 18a formed by the anvil upper side 50a is implemented with a press-fit to the outlet element 12a. The outlet element feeding unit 44a is arranged on the anvil 16a. The outlet element feeding unit 44a is integrated in the anvil 16a. In at least one operation state the outlet element feeding unit 44a is arranged on a side of the packaging material 14a facing away from the welding die 20a. However, it is alternatively also conceivable that the outlet element feeding unit 44a is in at least one operation state arranged on a side of the packaging material 14a facing toward the welding die 20a. The outlet element feeding unit 44a comprises at least one guiding element 52a, wherein the outlet element 12a is configured to be guided along the guiding element 52a when it is fed into the receiving region 18a of the anvil 16a. The guiding element 52a is implemented as a guiding rail. The guiding element 52a is implemented integrally with the anvil 16a. It is alternatively also conceivable that the outlet element feeding unit 44a, in particular the guiding element 52a, is implemented and/or arranged separately from the anvil 16a. The feeding direction of the outlet element feeding unit 44a runs at least partly parallel to a main extension axis 62a of the anvil 16a and at least partly perpendicularly to the anvil movement axis 46a of the anvil 16a.
[0032] The anvil 16a is at least partially implemented of a magnetic material, and/or the magnet unit 22a comprises at least one magnet element which is fixated on the anvil 16a. At least in a region of the anvil 16a in which the anvil 16a is configured to interact with the magnet unit 22a, the anvil 16a is implemented at least partially of a magnetic material, and/or the magnet element is arranged at least in the region of the anvil 16a in which the anvil 16a is configured to interact with the magnet unit 22a. The magnet element may, for example, be realized as a permanent magnet or as a component that is made of a magnetic material.
[0033] The anvil 16a and the fixating magnet elements 24a are movable relative to one another. The anvil 16a has the anvil movement axis 46a, along which and/or around which the anvil 16a is movable. The anvil movement axis 46a preferably runs at least substantially perpendicularly to the main extension axis 62a of the anvil 16a and/or to the feeding direction of the outlet element feeding unit 44a. The anvil 16a is configured for being moved by a bending of the anvil 16a. The magnet unit 22a is configured to generate a movement of the anvil 16a, in particular a bending of the anvil 16a. The anvil 16a comprises at least one recess 54a, which is configured for generating a bending of the anvil 16a in a preferred bending region. The recess 54a is realized as a long hole 56a. A main extension axis of the long hole 56a runs at least substantially parallel to the main extension axis 62a of the anvil 16a. It is alternatively conceivable that the anvil 16a is implemented free of recesses, or comprises a plurality of recesses, the recesses of the plurality of recesses being implemented, for example, along the main extension axis 62a of the anvil 16a. The bending region is situated on a side of the anvil 16a that faces away from the free end 48a of the anvil 16a. It is however also conceivable that the bending region is situated on a side of the anvil 16a which the free end 48a of the anvil 16a is arranged on. The main extension axis 62a of the anvil 16a extends, at least in the welding position, parallel to a welding surface 58a of the welding die 20a. Alternatively it is also conceivable that the anvil 16a is supported movably on a housing element of the welding device 10a and/or is realized in a multi-part implementation. The anvil 16a may be supported on the housing element, for example, by a linear roller bearing, by a linear slide bearing, or the like, and/or parts of the multi-part anvil 16a may be supported movably relative to one another. It is conceivable that the anvil 16a is supported movably along and/or around the anvil movement axis 46a of the anvil 16a. The anvil 16a is configured to be moved into the welding position prior to the welding process. The magnet unit 22a is configured to move the anvil 16a toward the welding die 20a and/or toward the fixating magnet elements 24a. The magnet unit 22a is configured to move the anvil 16a into the welding position. The anvil 16a is configured, after the welding process, to move into an outlet element feeding position, viewed relative to the magnet unit 22a. The anvil 16a is in the welding position subject to a reset force that is oriented toward the outlet element feeding position of the anvil 16a. The reset force is configured for moving the anvil 16a into the outlet element feeding position, in particular following the welding process. The reset force can be generated by a movement, preferably a bending, of the anvil 16a out of the outlet element feeding position. It is alternatively conceivable that the anvil 16a comprises a movement unit which is configured for moving the anvil 16a into the outlet element feeding position. The movement unit may be implemented so as to be, for example, pneumatic, electrical, mechanical, or something like that. It is also conceivable that the movement unit comprises at least one spring element or the like, which is configured for a resetting of the anvil 16a into the outlet element feeding position. The spring element may be implemented, for example, as a spiral spring, as a leaf spring, or something like that. The outlet element feeding unit 44a is configured for feeding the outlet element 12a to the receiving region 18a of the anvil 16a at least in the outlet element feeding position of the anvil 16a.
[0034] During the welding process the anvil 16a is arranged in a positionally fixed manner relative to the fixating magnet elements 24a. The welding die 20a is configured to be moved for a welding of the outlet element 12a to the packaging material 14a. The welding die 20a has at least one welding die movement axis 60a, along which the welding die 20a is movable. The welding die movement axis 60a runs at least substantially perpendicularly to the main extension axis 62a of the anvil 16a, to the feeding direction of the outlet element feeding unit 44a, and/or to the material conveying axis 42a of the material conveying track 40a. The welding die movement axis 60a runs at least substantially parallel to the anvil movement axis 46a of the anvil 16a. The welding die 20a is configured, for a welding of the outlet element 12a to the packaging material 14a, to move toward the outlet element 12a and/or toward the packaging material 14a. It is conceivable that the relative arrangement of the anvil 16a with respect to the welding die 20a, in particular a distance from the anvil 16a to the welding die 20a, changes during the welding process, preferably due to a melting of a sealing surface of the outlet element 12a. The welding die 20a is configured to adapt its arrangement relative to the anvil 16a to the melting of the sealing surface of the outlet element 12a during the welding process.
[0035]
[0036] In at least one method step 28a the anvil 16a is moved along the anvil movement axis 46a of the anvil 16a. The anvil 16a is moved toward the fixating magnet elements 24a. If there is an operative connection between the anvil 16a and the fixating magnet elements 24a, the anvil 16a is moved into the welding position by means of the magnet unit 22a, preferably by means of the fixating magnet elements 24a, prior to the welding process. In the at least one method step 28a the anvil 16a of the welding device 10a is held magnetically in the welding position by means of the magnet unit 22a of the welding device 10a.
[0037] In at least one method step 32a the welding die 20a is moved relative to the magnet unit 22a. In the at least one method step 32a the welding die 20a is moved relative to the fixating magnet elements 24a. For a welding of the outlet element 12a to the packaging material 14a, the welding die 20a is moved, in particular along the welding die movement axis 60a. For a welding of the outlet element 12a to the packaging material 14a, the welding die 20a is moved toward the anvil 16a, in particular toward the packaging material 14a and/or toward the outlet element 12a. At least during the welding process a relative arrangement of the welding die 20a with respect to the anvil 16a is adapted to a melting of the sealing surface of the outlet element 12a. During the welding process the welding die 20a is moved for an adaption of the relative arrangement between the welding die 20a and the anvil 16a to a melting of the sealing surface of the outlet element 12a.
[0038] Following a welding process, the anvil 16a is moved along the anvil movement axis 46a of the anvil 16a away from the fixating magnet elements 24a in order to create a distance between the anvil 16a and the fixating magnet elements 24a, so as to facilitate a movement of the packaging material 14a between the anvil 16a and the fixating magnet elements 24a.
[0039] In
[0040]
[0041] The welding device 10b comprises at least the outlet element feeding unit 44b, which is at least configured to feed the outlet element 12b to the receiving region 18b of the anvil 16b. The outlet element feeding unit 44b is arranged on the anvil 16b. The outlet element feeding unit 44b is integrated in the anvil 16b. The outlet element feeding unit 44b comprises at least one guiding element 52b, wherein the outlet element 12b is configured to be guided along the guiding element 52b when fed into the receiving region 18b of the anvil 16b. The guiding element 52b is configured for guiding a plurality of outlet elements 12b. The outlet elements 12b of the plurality of outlet elements 12b form a contiguous train of outlet elements 12b. The guiding element 52b is realized as a guiding rail.
[0042] The welding device 10b comprises at least one punching unit 26b, which is at least configured for severing the contiguous train of outlet elements 12b. The punching unit 26b is operable at least by means of the magnet unit 22b. The anvil 16b is realized in a two-part implementation. A first part 64b of the anvil 16b and a second part 66b of the anvil 16b are movable relative to each other. The first part 64b of the anvil 16b and the second part 66b of the anvil 16b are movable relative to each other along the anvil movement axis 46b. The punching unit 26b is operable at least via a movement of the first part 64b of the anvil 16b and the second part 66b of the anvil 16b relative to each other. The first part 64b of the anvil 16b and/or the second part 66b of the anvil 16b are/is fixated to a housing element of the welding device 10b (not shown here). The first part 64b of the anvil 16b may alternatively also be supported on the second part 66b of the anvil 16b via a linear roller bearing, a linear slide bearing, or the like. It is also conceivable that the first part 64b of the anvil 16b and/or the second part 66b of the anvil 16b are/is movably supported on the housing element of the welding device 10b. The outlet element feeding unit 44b, in particular the guiding element 52b, is arranged on the second part 66b of the anvil 16b. The receiving region 18b of the anvil 16b is arranged on the first part 64b of the anvil 16b, wherein the first part 64b of the anvil 16b comprises a free end 48b of the anvil 16b. The punching unit 26b comprises at least one punching tool 68b, which is arranged on the anvil 16b, in particular on the first part 64b of the anvil 16b or on the second part 66b of the anvil 16b. An edge of the anvil 16b, which is arranged on the first part 64b of the anvil 16b, respectively on the second part 66b of the anvil 16b, forms a punching edge for the punching tool 68b. The punching tool 68b is arranged between the first part 64b of the anvil 16b and the second part 66b of the anvil 16b. The punching tool 68b is configured to divide the contiguous train of outlet elements 12b, preferably to divide the contiguous train of outlet elements 12b into individual outlet elements 12b. The punching tool 68b is configured to severe the contiguous train of outlet elements 12b by a movement of the first part 64b of the anvil 16b relative to the second part 66b of the anvil 16b. The punching tool 68b is implemented as a punching knife or as a punching edge. It is however conceivable that the punching tool 68b is implemented as a different punching tool that is known to someone skilled in the art. The movement of the first part 64b of the anvil 16b relative to the second part 66b of the anvil 16b can be generated by means of the magnet unit 22b. A maximum stroke length of the first part 64b of the anvil 16b that can be generated by the magnet unit 22b differs from a maximum stroke length of the second part 66b of the anvil 16b that can be generated by the magnet unit 22b. It is also conceivable that the magnet unit 22b generates only a movement of the first part 64b of the anvil 16b or a movement of the second part 66b of the anvil 16b.
[0043] The punching unit 26b is at least configured for introducing a perforation into the packaging material 14b, wherein the punching unit 26b is arranged at least partly on the welding die 20b. The punching unit 26b is arranged at least partly within the welding die 20b. The welding die 20b comprises at least one recess 72b, in which the punching unit 26b is at least partly arrangeable. The punching unit 26b comprises a further punching tool 74b, which is arranged in the recess 72b of the welding die 20b. It is alternatively also conceivable that the punching unit 26b is arranged at least partly on an outer side of the welding die 20b. The further punching tool 74b is implemented as a hole-punching tool. It is however also conceivable that the further punching tool 74b is implemented as a different punching tool that is known to someone skilled in the art. The further punching tool 74b is supported movably on the welding die 20b. The further punching tool 74b has a punching tool movement axis 76b, along which the further punching tool 74b is movable. The punching tool movement axis 76b of the further punching tool 74b extends at least substantially parallel to the anvil movement axis 46b of the anvil 16b. The punching tool movement axis 76b of the further punching tool 74b extends at least substantially perpendicularly to the main extension axis 62b of the anvil 16b, to the feeding direction of the outlet element feeding unit 44b, and/or to the material conveying axis 42b of the material conveying track 40b. The punching unit 26b is configured to introduce the perforation into the packaging material 14b by means of the further punching tool 74b. For an introduction of the perforation into the packaging material 14b the punching unit 26b is configured to move the further punching tool 74b relative to the packaging material 14b, in particular toward the packaging material 14b.
[0044]
[0045] In at least one method step 34b a contiguous train of outlet elements 12b is severed by an interaction of the magnet unit 22b with the anvil 16b. The contiguous train of outlet elements 12b is severed by a relative movement of the first part 64b of the anvil 16b with respect to the second part 66b of the anvil 16b. The contiguous train of outlet elements 12b is severed in such a way that at least one individual outlet element 12b is present separately from the contiguous train of outlet elements 12b, wherein the individual outlet element 12b is arranged in the receiving region 18b of the anvil 16b. The punching tool 68b of the punching unit 26b, which is fixated on the first part 64b of the anvil 16b or on the second part 66b of the anvil 16b, is moved relative to the contiguous train of outlet elements 12b for severing the contiguous train of outlet elements 12b in at least one point. The contiguous train of outlet elements 12b is moved by means of the outlet element feeding unit 44b. The contiguous train of outlet elements 12b is moved along the guiding element 52b of the outlet element feeding unit 44b. In at least one method step 28b the anvil 16b of the welding device 10b is held magnetically in the welding position by the magnet unit 22b of the welding device 10b.