DEVICE AND METHOD FOR DEACTIVATING AIRBORNE PATHOGENS
20210379318 · 2021-12-09
Assignee
Inventors
Cpc classification
A61M16/0003
HUMAN NECESSITIES
A62B18/08
HUMAN NECESSITIES
A62B9/003
HUMAN NECESSITIES
A61L2209/111
HUMAN NECESSITIES
A61M2205/3673
HUMAN NECESSITIES
A61M16/0605
HUMAN NECESSITIES
A61M16/208
HUMAN NECESSITIES
International classification
A61M16/00
HUMAN NECESSITIES
Abstract
A breathing apparatus includes a first air pathway for receiving ambient air and channeling the air through a portion of the breathing apparatus, a heating section operatively coupled to the first air pathway and configured to elevate a temperature of the ambient air in the first air pathway to a first prescribed temperature, and a cooling section operatively coupled to the first air pathway and configured to reduce the temperature of the ambient air heated by the heating section to a second prescribed temperature, the second prescribed temperature lower than the first prescribed temperature. A breathing circuit is coupled to the first air pathway and configured to provide the cooled air to a user.
Claims
1. A breathing apparatus for deactivating airborne pathogens, comprising: a first air pathway for receiving ambient air and channeling the air through a portion of the breathing apparatus; a heating section operatively coupled to the first air pathway and configured to elevate a temperature of the ambient air in the first air pathway to a first prescribed temperature that deactivates airborne pathogens; a cooling section operatively coupled to the first air pathway and configured to reduce the temperature of the ambient air heated by the heating section to a second prescribed temperature, the second prescribed temperature lower than the first prescribed temperature; and a breathing circuit coupled to the first air pathway and configured to provide the cooled air to a user.
2. The breathing apparatus according to claim 1, wherein the breathing circuit comprises a facemask portion configured to cover a portion of a user's face, the facemask portion including a second air pathway configured to receive the air from the first air pathway that is cooled by the cooling section and provide the cooled air to at least one breathing port arranged to overlie a user's facial cavity.
3. The breathing apparatus according to claim 2, wherein the facemask portion further comprises: an exhaust port configured to vent exhaled air to the ambient environment; and at least one valve coupled to the second air pathway, the at least one valve configured to inhibit mixing of air exhaled by the user with air in the second air pathway.
4. The breathing apparatus according to claim 2, wherein the facemask portion comprises a coupler operative to selectively couple the second air pathway to the first air pathway.
5. The breathing apparatus according to claim 1, further comprising a filter element arranged in the first air pathway upstream from the heating section, the filter element configured to filter the ambient air provided to the heating section.
6. The breathing apparatus according to claim 1, further comprising a filter element arranged in the first air pathway downstream from the heating section and upstream from the breathing circuit, the filter element configured to filter the air heated by the heating section.
7. The breathing apparatus according to claim 6, wherein the filter element comprises a coating including cationic moieties.
8. The breathing apparatus according to claim 5, wherein the filter element comprises a hydrophobic coating.
9. The breathing apparatus according to claim 5, wherein the filter element comprises a micro-particle filter element configured to block 0.05 micron airborne pathogens.
10. The breathing apparatus according to claim 1, wherein the heating section includes a heating surface over which the ambient air flows, the heating section configured to maintain a temperature of the heating surface within the range of 200 degrees C. to 250 degrees C.
11. The breathing apparatus according to claim 1, wherein the first prescribed temperature is at least 190 degrees C.
12. The breathing apparatus according to claim 1, wherein the second prescribed temperature is within 3 degrees C. of a temperature of the ambient air.
13. The breathing apparatus according to claim 1, further comprising a power supply electrically coupled to at least one of the heating section and the cooling section, the power supply operative to provide electric power to the at least one of the heating section and the cooling section.
14. The breathing apparatus according to claim 13, wherein the power supply comprises a battery electrically coupled to at least one of the heating section and the cooling section.
15. The breathing apparatus according to claim 1, wherein at least one of the first air pathway or the second air pathway comprises a metal inner liner.
16. The breathing apparatus according to claim 15, wherein the metal inner liner is formed from copper or aluminum.
17. The breathing apparatus according to claim 1, wherein the heating section comprises a fan operative to create a positive pressure from an input side of the heating section to an output side of the breathing circuit, and a temperature sensor operative to measure a temperature of air output by the heating section.
18. The breathing apparatus according to claim 1, further comprising a controller operatively coupled to at least one of the heating section and the cooling section, the controller configured to regulate at least one of a temperature of air output by the heating section and a temperature of air output by the cooling section.
19. The breathing apparatus according to claim 1, wherein the cooling section comprises a heat sink.
20. The breathing apparatus according to claim 1, wherein the cooling section comprises a thermoelectric cooling module.
21. The breathing apparatus according to claim 1, wherein the heating section comprises at least one of a resistor, a cartridge heating element, or a positive temperature heating coefficient heating element.
22. The breathing apparatus according to claim 1, wherein the facemask portion comprises a securement strap for securement of the facemask portion to the user's face.
23. A method of conditioning air provided to a user, comprising: collecting air from the ambient environment; heating the collected ambient air to a first prescribed temperature, the first prescribed temperature sufficient to deactivate airborne pathogens; cooling the heated air to a second prescribed temperature, wherein the second prescribed temperature is lower than the first prescribed temperature; and providing the cooled air to the user.
24. The method according to claim 23, wherein providing the cooled air to the user includes providing the cooled air to a facemask worn by the user.
25. The method according to claim 23, further comprising using a hydrophobic filter element to filter air provided to the user.
26. The method according to claim 23, further comprising using a filter element coated with cationic moieties to filter air provided to the user.
27. The method according to claim 23, wherein the first prescribed temperature is at least 190 degrees C.
28. The method according to claim 23, wherein the second prescribed temperature is within 3 degrees C. of a temperature of the ambient air.
29. The method according to claim 23, wherein providing the cooled air to a user includes providing the cooled air to passengers in a mass-transit vehicle.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0049] In the annexed drawings, like references indicate like parts or features.
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DETAILED DESCRIPTION OF INVENTION
[0060] Embodiments of the present invention will now be described with reference to the drawings, wherein like reference numerals are used to refer to like elements throughout. It will be understood that the figures are not necessarily to scale.
[0061] The invention will be described in the context of a breathing apparatus (e.g., a respirator) for an individual. However, other applications can benefit from the device and method described herein. For example, aspects of the invention may be applied to military breathing devices, heating, ventilation and air-conditioning (HVAC) systems for use in homes and commercial buildings (e.g., hotels, hospitals, apartments, etc.) and mobile use (e.g., in automobiles and public transportation, including busses, trucks, trains, and aircraft).
[0062] Referring to
[0063] The breathing apparatus 10 further includes a conditioning module 18 that conditions the ambient air. As will be described in further detail below, the conditioning module 18 deactivates airborne pathogens in the air by heating the air to a high temperature, and then cools the air to a level comfortable for a user to breath. As used herein, the term “pathogen” is defined as an infectious microorganism or agent, such as a virus, bacterium, protozoan, prion, viroid, fungus or the like. Further, the term “deactivate” as herein with respect to pathogens is defined as killing or otherwise rendering the pathogen harmless. The conditioning module 18 may be a portable unit that can be worn by a user, e.g., as a backpack or attached to a belt. While a portable unit is preferred, the conditioning module 18 may be fixedly mounted to a cart that can be moved with the user.
[0064] The conditioning module 18 includes an inlet 20 for collecting ambient air, the inlet 20 coupled to and providing the collected ambient air to a first air pathway 22 that channels the ambient air through the conditioning module 18. The conditioning module 18 includes a heating section 24 operatively coupled to the first air pathway 22 to receive a flow of ambient air. The heating section 24 elevates a temperature of the ambient air to a first prescribed temperature. The first prescribed temperature is a temperature sufficiently high to deactivate airborne pathogens in the collected ambient air (e.g., between 170 degrees C. and 190 degrees C.
[0065] The conditioning module 18 also includes a cooling section 26 operatively coupled to the first air pathway 22 and downstream from the heating section 24. The cooling section 26 is configured to cool the heated air to a second prescribed temperature that is lower than the first prescribed temperature. The second prescribed temperature is a temperature that is comfortable to breathe, preferably within 3 degrees C. of the temperature of the ambient air.
[0066] Optionally, the conditioning module 18 includes one or more filter sections 28 to filter the ambient air. In the exemplary embodiment shown in
[0067] Once the air has been cooled, it is communicated from the first air pathway 22 to the second air pathway 12a, where it flows to the facemask 12. A coupler 30 may be included with the facemask 12, for example, at one or both ends of the second air pathway 12a. The coupler 30 enables the facemask 12 to be selectively connected to the conditioning module 18. This can be advantageous for cleaning and/or replacement of the facemask 12, the conditioning module 18 and/or the air pathway 12a.
[0068] A first one-way valve 32, such as a check valve or the like, is coupled to the end of the second air pathway 12a and allows conditioned air from the conditioning module 18 to enter the facemask 12, but prevents air exhaled by the user from entering the second air pathway 12a. Thus, the first one-way valve 32 inhibits mixing of air exhaled by the user with air in the second air pathway 12a. A second one-way valve (not shown) is coupled to an exhaust port 34 of the facemask 12 for venting exhaled air to the ambient environment, the second one way valve preventing air from entering the facemask 12 through the exhaust port 34 as the user inhales, but enables air to be expelled from the exhaust port 34 as the user exhales.
[0069] Referring to
[0070] Ambient air propelled by the fan 44 passes through a first filter section 28a in the first air pathway 22, the first filter section 28a located upstream from the heater section 24. The filter section 28a is configured to filter the ambient air provided to the heating section 24. In this regard, the filter section 28a may comprise a micro-particle filter element configured to block 0.05 micron airborne pathogens. As will be appreciated, other types of filter elements may be used with different filtering capabilities, and reference to a 0.05 micron filter is exemplary. Additionally, the filter element 28a may include a hydrophobic coating to capture liquid in the air.
[0071] The filtered ambient air then is directed into the heater section 24 located within the enclosure 40. The enclosure 40 may be formed from various materials, including plastic (e.g., high-temperature-withstanding plastic made of polysulfone, PEEK, PTFE [Teflon], etc.), metal (e.g., copper, aluminum) and the like. In one embodiment, the enclosure 44 is formed from plastic with a metal inner-liner formed from copper or aluminum. The metal inner-liner helps to reduce pathogen life on the inner surfaces of the conditioning unit 18, particularly before the heater. In another embodiment, low viral adhesion plastic material may be used instead of or in combination with the metal inner-liner. An exterior of the enclosure 40 may be covered by an outer metal enclosure (preferably copper or aluminum) to minimize electromagnetic radiation generated by the breathing apparatus 10 so as to minimize interference to nearby equipment per proven international safety standards for medical equipment (e.g., IEC 60601).
[0072] An input 25 to the heating section 24 of the enclosure 24a may have a funnel shape to focus the flowing air along a central portion of the heating element 24a. In this manner, the air can be rapidly and evenly heated to the first prescribed temperature. The funnel-shaped entry into the heating section 24 serves to minimize the space around a heating element 24a such that the filtered air achieves maximum contact with the heating element or is in very close proximity to the heating element as the air passes through the heating section 24.
[0073] Portions 45 of the air pathway 22 after the heater element 24a can be lined with a thin layer of aluminum (<0.060″ thick) and connected to an outer metal cover 47 to dissipate the heat and help cool the heated air. An optional temperature sensor located in the air pathway 22 after the heater section 24 can be used to monitor the temperature of the heated air and/or to provide closed-loop temperature regulation (which may be implemented by a controller, discussed below). The heating section 24 is preferably configured such that it can be cleaned and disinfected without the use of a tool to open the heater section. Alternatively, a metal housing without a plastic enclosure can be used for the heating section enclosure to minimize pathogen life on a plastic surface.
[0074] As noted above, the air is heated to a temperature sufficient to deactivate airborne pathogens in the collected air. Referring briefly to
[0075] In view of the above, a heating surface of the heating element 24a over which the ambient air flows is preferably maintained at a temperature within the range of 200° C. to 250° C. Such temperature of the heating surface can raise the temperature of the incoming air to the first prescribed temperature, which preferably is between 170-190° C. As will be appreciated, the above temperatures are exemplary and other temperatures may be utilized so long as they deactivate the airborne pathogen within a reasonable time span.
[0076] The heating element 24a, which also may be referred to as a heating block, can be formed using a heating element embedded in an aluminum casing (e.g., an anodized aluminum casing). An exemplary heating element 24a may have rough dimensions of 1″×1″×0.25″, and may include fixed or variable heating elements to maintain optimum power. Referring briefly to
[0077] A maxim power level supplied to the heating elements 24a may be regulated to improve overall safety. More particularly, a measured temperature of the ambient air may be used to set a maximum power level supplied to the heating elements. For example, the measured ambient temperature may be compared to a base-line ambient temperature, where the base-line ambient temperature is an initial predetermined temperature, e.g., 20-22 degrees C. If the measured ambient temperature is greater than the base-line ambient temperature, then the maximum power supplied to the heating element 24a may be limited (e.g., the maximum current provided to heating element can be limited to lower the maximum possible heat output by the heating element) as the warmer ambient requires less work from the heating section. Conversely, if the actual ambient temperature is less than the base-line ambient temperature then the maximum power supplied to the heating element 24a can be increased (e.g., the maximum current provided to the heating element can be increased to increase the maximum heat output by the heating element) as the colder ambient requires more work from the heating element. An exemplary equation for determining the maximum power provided to the heating element is provided by Hp=Tb/Ta*Pr, where Hp is the calculated maximum heating element power, Tb is the base-line ambient temperature, Ta is the actual ambient temperature, and Pr is the regulated power of the heating element. By regulating the maximum power provided to the heating element 24a, the likelihood of overheating due to ambient environments having elevated temperatures is minimized, as is the likelihood of insufficient heating in ambient environments with lower temperatures.
[0078] Referring back to
[0079] The cooling section 26 includes an air diverter 56 arranged within a thin metal-walled housing 58 (<0.06″ thick, preferably aluminum or copper). The air diverter's function is to direct the air exiting the heating section 24 to travel adjacent to the thin heat-expelling wall (e.g., aluminum wall) of the cooling section 26 (e.g., to create a thin flow path that maximizes contact of the air with the wall). In one embodiment, the diverter 56 defines narrow channels 22a along an inner surface of the housing walls, which maximizes the contact of air flowing through the cooling section 26 with the walls of the housing 58, thereby providing maximum cooling effect. A heat extractor (het sink) 60 can be arranged on one or more outer surfaces of the housing 58 to further improve extraction of heat from the air.
[0080] The air diverter 56 can be formed from a temperature-resistive plastic material a metal material, or other material that minimizes or inhibits pathogen life and does not tend to raise the absorb heat. Any heat that is absorbed by the diverter 56 can be transferred via direct exposure e.g., by a thermoplastic material or by direct connection to a heat expeller to the ambient surroundings and/or indirectly via the cooling section wall or even the metal casing of the heating section 24. For example, the thin metal housing 56 of the cooling section 26 may be connected to the outer metal casing of the heating section 24 to further expel heat (and improve system electromagnetic interference (EMI)).
[0081] The cooled air exits the cooling section 26 and travels to the facemask 12 via the second air pathway 12a. A coupler 12b enables the second air pathway 12a and facemask 12 to be decoupled from the conditioning module 18 for maintenance purposes and/or repair purposes. While one coupler is shown, multiple couplers may be utilized, e.g., an additional coupler may be arranged on the facemask 12 to enable the second air pathway 12a to be decoupled from the facemask 12. The facemask 12 and second air pathway 12a may be a medical grade, one-time use device or a reusable device. Valves within the facemask 12 prevent mixing of exhaled air with the incoming freshly filtered, pathogen-deactivated clean air. The facemask can be configured to cover the full head, partially cover the head and cover the full face or partially cover the face.
[0082] The breathing system 10 further includes an electronics section 62 for powering and/or controlling the system 10. The electronics section 62 includes a power supply 64 electrically coupled to the fan 44, the heating section 24 and/or the cooling section 26 (in the embodiment in which the cooling system includes an active cooler, as discussed below), the power supply 64 operative to provide electric power to the fan, heating section and/or cooling section. In the preferred embodiment, the power supply 64 includes a battery having sufficient size to provide power over a prescribed time interval, e.g., 8 hours. However, it is contemplated that the power supply 64 may be connected to a wall output or the like. Connection to a wall outlet has the benefit of allowing continued operation in the event the battery is depleted and/or to charge the battery.
[0083] The battery can be a 24V DC battery having sufficient ampere-hour (AH) capacity (e.g., 6 AH, model no. VIDAR-1826240002 weighing 1.21 lbs. or 10.4 AH, model no. VIDAR-1826240006 weighing 2.42 lbs.) to preferably support 8 hours continuous operation. As will be appreciated, batteries having different voltages and or AH ratings may be employed.
[0084] Optionally, the electronics section 62 may also include a controller 66 operatively coupled to the fan 44, the heating section 24, and/or the cooling section 26. The controller 66 may include a processor and memory for executing computer instructions. In this regard, the controller 62 may implement temperature control of the heating section 24 and the cooling section 26 and flow control (fan speed) to ensure the prescribed air temperatures are obtained at the output of each respective section. Power from the power supply 64 may be provided to the various sections of the conditioning module 18 through the controller 66, or via direct connection to the power supply. The electronics section 62 and the conditioning module 18 can be contained within a pouch that is wearable by the user (e.g., along the side or on the back). Straps and buckles can be used to secure the pouch to the user.
[0085] By directing post-filtered air through the heater section 24, high air temperatures can be achieved sufficient to deactivate the airborne pathogens. Further, by cooling the post-heated air with a heat expeller (cooling section 26), the air temperature traversing the breathing circuit can be reduced to arrive close to ambient temperatures, prior to subject inhalation. As used herein, the breathing circuit includes the second air pathway 12a and the mask 12.
[0086] Moving now to
[0087] The electronics section 62 includes a 24V, 6200 mAH (6.2 ΔH) lithium ion battery power source to support 8 hour continuous operation, and a light or a LED to demonstrate ON mode, battery status and a ON-OFF switch. The heating section 24 utilizes PTC heating elements to heat the incoming air. Since the PTC heating elements are self-regulating, a sensor-based feedback control may not be necessary (thus possibly eliminating the controller 66 and simplifying the design).
[0088] Cooling section 26 includes a thermoelectric cooling module 68 (Peltier effect device) connected to the thin aluminum walled housing (<0.06″ thick) and the diverter in addition to the couplings to the heating and breathing circuit sections. The thermoelectric cooling module 68 is powered by the power supply 64. In one embodiment, controller 66 receives a temperature feedback from a temperature sensor (not shown) located in the cooling section 26 and controls the thermoelectric cooling device 68 to achieve a target temperature. In another embodiment, the thermoelectric cooling device is self-regulating without external control by the controller 66. Optionally, the diverter 56 and the thin metal wall 58 of the cooling section 26 can also be actively cooled with the thermoelectric cooling module 68 (at the expense of additional power draw from the battery). The thermoelectric cooling module 68 in combination with a heat sink 60 may or may not be used. If used, it may be connected to the diverter, outer aluminum housing of the cooling section and or the heating element. Accordingly, in contrast to the passive cooling section of the embodiment of
[0089] Moving to
[0090] As seen in
[0091] The heated air enters the input side of the cooling section 26 and drops in temperature, as seen by curve 86. As the air passes through the cooling section 26, it continues to drop, as shown by curve 88, and enters the breathing tube (second air pathway 12a). At approximately two feet from the exit of the cooling section 26, the air temperature in the breathing tube 12a has dropped to approximately the temperature of the ambient air, as seen by curve 90.
[0092] Accordingly, the breathing apparatus in accordance with the invention can rapidly raise air temperature to deactivate airborne pathogens, and then rapidly cool the air to a temperature that is comfortable to breath.
[0093] Referring now to
[0094] Beginning at step 102, positive pressure is generated within an air pathway 22 of a conditioning unit 18. Such positive pressure may be generated, for example, via a fan 44 located within the air pathway 22. In generating the positive pressure, the fan 44 draws ambient air into the air pathway 22 so as to collect the ambient air, where it is filtered as indicated at step 104. Such filtering preferably utilizes a medical-grade HEPA filter capable of filtering objects larger than 0.05 microns, and more preferably capable of filtering objects larger than 0.01 microns. Filtering may further include using a hydrophobic coated filter element to trap any airborne liquid in the ambient air.
[0095] Next at step 106, the collected and filtered air is heated to a first prescribed temperature, the first prescribed temperature sufficient to deactivate airborne pathogens. Preferably, the first prescribed temperature is 190 degrees C. or higher. A heating element, such as a resistive heating element or a PTC heating element may be used to raise the temperature of the air to the first prescribed temperature. The heated air then is filtered again as indicated at step 108. In filtering the heated air, the filter element, in addition to having a hydrophobic coating, may also be coated with cationic moieties. The cationic moieties help trap any anionic RNA fragments produced as a result of deactivation of the pathogen from the heating process.
[0096] Moving next to step 110, the heated air is cooled by the cooling section 26 to bring the air temperature back down to a second prescribed temperature that is lower than the first prescribed temperature, e.g., a temperature that is comfortable to breath. Preferably, the second prescribed temperature is within 3 degrees C. of the ambient air temperature. Such cooling may be performed using thin metal housing that conducts heat from the air to the ambient surrounds. One or more heat sinks may be attached to the housing, and/or a thermoelectric device may be attached to the housing to further improve the cooling performance. The cooled air then exits the cooling section and moves to the facemask 12 through breathing tube 12a (a second air pathway), where further cooling takes place in the air tube.
[0097] Accordingly, a user is provided with conditioned air that is free of active airborne pathogens. The portable nature of the device in accordance with the invention enables the user to move freely about any space, without the need to be tethered to an air supply system.
[0098] With reference now to
[0099] Moving to
[0100] Although the invention has been shown and described with respect to a certain embodiment or embodiments, equivalent alterations and modifications may occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In particular regard to the various functions performed by the above described elements (components, assemblies, devices, compositions, etc.), the terms (including a reference to a “means”) used to describe such elements are intended to correspond, unless otherwise indicated, to any element which performs the specified function of the described element (i.e., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein exemplary embodiment or embodiments of the invention. In addition, while a particular feature of the invention may have been described above with respect to only one or more of several embodiments, such feature may be combined with one or more other features of the other embodiments, as may be desired and advantageous for any given or particular application.