SHRINK-CLAMPING COOLING DEVICE AND TOOL SHRINK-CLAMPING METHOD
20210379673 · 2021-12-09
Inventors
- Alexander Zoller (Pleidelsheim, DE)
- Christian Pfau (Pleidelsheim, DE)
- Georges Pappas (Pleidelsheim, DE)
Cpc classification
International classification
Abstract
A shrink-clamping cooling device at least for an, in particular contour-independent, tempering of tool holders and/or tools, which were in particular heated previously, with at least one cooling container, which forms a receiving space for receiving at least one tool unit comprising a tool holder and a tool, and with at least one climate-control apparatus, which is configured for essentially tempering, preferably actively cooling, a cooling gas or cooling gas mixture, in particular cooling air, which is contained in the receiving space of the cooling container, and/or a cooling gas or cooling gas mixture, in particular cooling air, fed to the receiving space of the cooling container, for the purpose of cooling the tool unit.
Claims
1. A shrink-clamping cooling device at least for an, in particular contour-independent, tempering of tool holders and/or tools, which were in particular heated previously, with at least one cooling container, which forms a receiving space for receiving at least one tool unit comprising a tool holder and a tool, and with at least one climate-control apparatus, which is configured for essentially tempering, preferably actively cooling, a cooling gas or cooling gas mixture, in particular cooling air, which is contained in the receiving space of the cooling container, and/or a cooling gas or cooling gas mixture, in particular cooling air, fed to the receiving space of the cooling container for the purpose of cooling the tool unit.
2. The shrink-clamping cooling device according to claim 1, wherein the cooling gas or the cooling gas mixture in the cooling container and/or the cooling container itself can be pre-cooled and/or is pre-cooled by the climate-control apparatus.
3. The shrink-clamping cooling device according to claim 1, comprising at least one revolution unit, which is configured to create an at least substantially even temperature distribution within the cooling container.
4. The shrink-clamping cooling device according to claim 1, wherein the cooling container is free of liquid-conducting components, liquid-sputtering components, liquid-spraying components, vapor-conducting components, vapor-sputtering components, and of vapor-spraying components.
5. The shrink-clamping cooling device according to claim 1, comprising a holding device for holding at least two tool units, which is arranged at least partly in the receiving space of the cooling container, comprises at least two cycle places and is supported movably.
6. The shrink-clamping cooling device according to claim 5, comprising a drive unit, which is configured to bring the holding device into a cycle place lay-in position or into a cycle place take-out position by a movement of the holding device.
7. The shrink-clamping cooling device according to claim 6, wherein the drive unit is configured to move the cycle places of the holding device rotationally around a drive rotation axis of the holding device.
8. The shrink-clamping cooling device according to claim 7, wherein the drive rotation axis of the drive unit is oriented vertically, and/or that the drive rotation axis of the drive unit is oriented at least substantially parallel to a tool rotation axis of tool units held in the holding device.
9. The shrink-clamping cooling device according to claim 5, comprising a lay-in and/or take-out unit, which is realized separately from the holding device and is configured for laying the tool units into the cooling container and/or for taking the tool units out of the cooling container.
10. The shrink-clamping cooling device according to claim 7, wherein the drive rotation axis of the drive unit is oriented horizontally, and/or that the drive rotation axis of the drive unit (30b) is oriented at least substantially perpendicularly to a tool rotation axis (34b) of tool units (18b) held in the holding device (28b).
11. The shrink-clamping cooling device according to claim 10, wherein the holding device at the same time realizes a lay-in and/or take-out unit, which is configured for laying the tool units into the cooling container and/or for taking the tool units out of the cooling container.
12. The shrink-clamping cooling device according to claim 1, comprising a condensation water catching device.
13. The shrink-clamping cooling device according to claim 1, comprising at least one further cooling container, which is implemented separately from the cooling container and which forms a further receiving space for receiving at least one further tool unit.
14. The shrink-clamping cooling device according to claim 13, wherein the climate-control apparatus is configured to cool the cooling gases or cooling gas mixtures contained in the cooling container and in the further cooling container independently from each other, and/or to control and/or regulate the feeding of the cooled cooling gases or cooling gas mixtures to the cooling container and to the further cooling container independently from each other.
15. The shrink-clamping cooling device according to claim 1, wherein the cooling container and/or the further cooling container comprise/comprises a movably supported tool unit put-up element for supporting at least one tool unit, which is configured to move a tool unit supported on the tool unit put-up element between a cooling position of the cooling container and a lay-in and/or take-out position of the cooling container.
16. The shrink-clamping cooling device according to claim 13, wherein the cooling container and the further cooling container comprise closure elements, which are operable separately from each other.
17. The shrink-clamping cooling device according to claim 16, wherein the cooling container and/or the further cooling container comprise/comprises a movably supported tool unit put-up element for supporting at least one tool unit, which is configured to move a tool unit supported on the tool unit put-up element between a cooling position of the cooling container and a lay-in and/or take-out position of the cooling container, and wherein the closure element of at least one of the cooling containers is connected to the respective tool unit put-up element of the allocated cooling container in a rotationally fixed manner.
18. The shrink-clamping cooling device according to claim 1, wherein at least one cooling container is assigned at least one temperature sensor, which is configured to sense a temperature of the cooling gas or of the cooling gas mixture within the cooling container and/or a temperature of a tool unit that is arranged in the cooling container.
19. The shrink-clamping cooling device according to claim 18, wherein the cooling container comprises a closure element, which is controlled, in an at least semi-automated manner, depending on a temperature detected by the temperature sensor.
20. A system with a shrink-clamping cooling device, in particular a shrink-clamping cooling device according to claim 1, and with a handling robot for an automated loading of the shrink-clamping cooling device with tool units and/or for a removal of tool units out of the shrink-clamping cooling device.
21. A shrink-clamping apparatus with an integrated shrink-clamping cooling device according claim 1, with at least one integrated induction heating unit for a thermal expansion of tool holders via inductive heating, and preferably with at least one integrated length measuring device for a length measurement of tool units.
22. The shrink-clamping apparatus according to claim 21, comprising at least one integrated further induction heating unit for a thermal expansion of tool holders via inductive heating, with the induction heating unit comprising a first induction coil device and the further induction heating unit comprising a second induction coil device that is implemented essentially different than the first induction coil device.
23. A tool shrink-clamping method with a cooling step, in which a tool holder, which was previously expanded thermally in a heating step, is cooled, preferably by means of a shrink-clamping cooling device according to claim 1, in a cooling container, which forms a receiving space for receiving at least one tool unit comprising a tool holder and a tool, and which contains an actively cooled cooling gas or cooling gas mixture, in particular cooling air.
24. The tool shrink-clamping method according to claim 23, wherein the cooling gas or the cooling gas mixture in the cooling container and/or the cooling container itself are/is pre-cooled prior to the cooling step, in particular before the tool unit that is to be cooled in the cooling step is laid into the cooling container.
Description
DRAWINGS
[0031] Further advantages will become apparent from the following description of the drawings. In the drawings four exemplary embodiments of the invention are shown. The drawings, the description and the claims contain a plurality of features in combination. Someone skilled in the art will purposefully also consider the features separately and will find further expedient combinations.
[0032] It is shown in:
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0042]
[0043] In
[0044]
[0045] The cooling container 14a is implemented so as to be free of components conducting a liquid. The cooling container 14a is implemented so as to be free of components sputtering a liquid. The cooling container 14a is implemented so as to be free of components spraying a liquid. The cooling container 14a is implemented so as to be free of components conducting a vapor. The cooling container 14a is implemented so as to be free of components sputtering a vapor. The cooling container 14a is implemented so as to be free of components spraying a vapor. The cooling container 14a is not suitable for being filled with a liquid. The cooling container 14a may, in particular all around, comprise a heat insulation (not shown), which—for example like in a refrigerator—reduces, preferably prevents as far as possible, a heat input from an environment of the cooling container 14a into the receiving space 16a. The heat insulation comprises for this purpose insulation elements known to someone skilled in the art, for example foam panels or vacuum panels.
[0046] The shrink-clamping cooling device 42a comprises the climate-control apparatus 20a. It is also conceivable that the shrink-clamping cooling device 42a comprises more than one climate-control apparatus 20a. The climate-control apparatus 20a is fixated to an outer side of the cooling container 14a. The climate-control apparatus 20a is arranged outside the receiving space 16a. The climate-control apparatus 20a is arranged on an upper side of the cooling container 14a. However, alternatively the climate-control apparatus 20a could also be arranged on another side of the cooling container 14a, separately from the cooling container 14a or even at least partly within the receiving space 16a. The climate-control apparatus 20a is configured for actively cooling a cooling gas or cooling gas mixture contained in the receiving space 16a of the cooling container 14a for a cooling of the tool units 18a supported in the receiving space 16a. The climate-control apparatus 20a is conductively connected to the receiving space 16a of the cooling container 14a via a cooling air feeding conduit and/or via a conduit for discharging heated air. The climate-control apparatus 20a is configured as an air-conditioning installation, preferably as a refrigeration device, for cooling air, in particular for generating a cooling air flow. In particular, the cooling air of the cooling air flow has a cooling temperature that is below room temperature, preferably below 15° C., advantageously below 10° C., especially advantageously below 7° C., preferentially below 3° C., and particularly preferentially above 0° C. in order to avoid freezing. Theoretically, temperatures below 0° C. are also possible. The climate-control apparatus 20a is configured for pre-cooling the cooling gas or the cooling gas mixture, preferably the cooling air, in the cooling container 14a, for example down to the cooling temperature. The air in the receiving space 16a is pre-cooled by the climate-control apparatus 20a, for example down to the cooling temperature. The climate-control apparatus 20a is alternatively or additionally configured for pre-cooling the inner walls of the cooling container 14a to the cooling temperature, preferably to bring them down to the cooling temperature.
[0047] The shrink-clamping cooling device 42a comprises a revolution unit 22a. The revolution unit 22a is configured to create an at least substantially even temperature distribution within the cooling container 14a. The revolution unit 22a is configured to keep the cooling air in the entire receiving space 16a approximately at the cooling temperature. The revolution unit 22a comprises two blowers 58a, 60a. The blowers 58a, 60a are arranged in the receiving space 16a. The blowers 58a, 60a are arranged relative to each other in such a way that they generate airflows which distribute and/or make circulate the cooling air evenly in the receiving space 16a. The blowers 58a, 60a are arranged on respectively different inner faces of the receiving space 16a. However, it is also conceivable that the blowers 58a, 60a at least section-wise protrude into a center of the receiving space 16a. The blowers 58a, 60a are arranged in a lower half of the receiving space 16a. However, alternatively an arrangement in an upper half of the receiving space 16a is also conceivable. The blowers 58a, 60a are connected to the climate-control apparatus 20a via feed and/or discharge conduits 62a.
[0048] The shrink-clamping cooling device 42a comprises a holding device 28a for holding at least two tool units 18a. The holding device 28a is arranged (completely) in the receiving space 16a of the cooling container 14a. In the exemplary embodiment shown in
[0049] The holding device 28a is supported movably. The holding device 28a comprises a drive unit 30a. The drive unit 30a is configured to bring the holding device 28a into a cycle place lay-in position or into a cycle place take-out position by a movement of the holding device 28a, in particular of the cycle spaces 24a, 26a. The drive unit 30a is configured to move the cycle spaces 24a, 26a of the holding device 28a rotationally around a drive rotation axis 32a of the holding device 28a. The drive rotation axis 32a of the drive unit 30a is oriented vertically. The drive rotation axis 32a of the drive unit 30a is oriented parallel to a tool rotation axis 34s of tool units 18a or tool holders 10a held in the holding device 28a. The drive rotation axis 32a of the drive unit 30a extends centrally through the holding device 28a, in particular through an axis of gravity of the holding device 28a. The drive rotation axis 32a of the drive unit 30a is oriented perpendicularly to a plate plane of the holding plate. All cycle spaces 24a, 26a of the holding device 28a have approximately the same distance to the drive rotation axis 32a.
[0050] The shrink-clamping cooling device 42a comprises a lay-in and/or take-out unit 36a. The lay-in and/or take-out unit 36a is implemented separately from the holding device 28a. The lay-in and/or take-out unit 36a is arranged (completely) in the receiving space 16a of the cooling container 14a. The lay-in and/or take-out unit 36a is configured for laying the tool units 18a into the receiving space 16a of the cooling container 14a. The lay-in and/or take-out unit 36a is configured for a positioning of the laid-in tool units 18a in a cycle place 24a, 26a of the holding device 28a. The lay-in and/or take-out unit 36a is configured for taking the tool units 18a out of the receiving space 16a of the cooling container 14a. The lay-in and/or take-out unit 36a is configured for a removal of the laid-in tool units 18a out of one of the cycle spaces 24a, 26a of the holding device 28a. The lay-in and/or take-out unit 36a, which is shown in
[0051]
[0052] In
[0053]
[0054] The alternative holding device 28b is realized as an upright holding wheel with cycle places 24b, 26b are arranged around the circumference of the holding wheel. The alternative holding device 28b shown exemplarily in
[0055] In
[0056] The induction heating units 102c, 106c are arranged on opposite-situated sides of the shrink-clamping cooling device 42c. The induction coil devices 108c, 110c are respectively supported movably, in particular vertically movably, on a tower 114c, 116c of the shrink-clamping apparatus 100c. By the movement along the vertical extent of the respective tower 114c, 116c, the induction coil devices 108c, 110c can be put over tool units 18c, which are positioned in heating positions below the tower 114c, 116c, and/or can be removed from the tool units 18c positioned in the heating positions. The shrink-clamping apparatus 100c, in particular the shrink-clamping cooling device 42c, comprises a control and/or regulation device 118c. The control and/or regulation device 118c is at least configured for controlling the movements of the induction coil devices 108c, 110c along the towers 114c, 118c. The control and/or regulation unit 118c is at least configured for activating, deactivating, controlling and/or regulating the induction magnetic fields generated by the induction coil devices 108c, 110c.
[0057] The shrink-clamping apparatus 100c comprises a length measuring device 104c. The length measuring device 104c is configured for a length measuring of the tool units 18c, in particular the combination of a tool 12c and a tool holder 10c. The length measuring device 104c is integrated in the shrink-clamping apparatus 100c. The length measuring device 104c comprises a traversable length measuring element 120c. The length measuring element 120c is traversable vertically along a rail 122c of the length measuring device 104c.
[0058] The second alternative shrink-clamping cooling device 42c shown in
[0059] The shrink-clamping cooling device 42c comprises a climate-control apparatus 20c. The climate-control apparatus 20c is configured to cool the cooling gases or cooling gas mixtures contained in the cooling container 14c and the cooling gases or cooling gas mixtures contained in the further cooling containers 86c, 124c independently from each other. The climate-control apparatus 20c, in particular the control and/or regulation unit 118c, is configured to control and/or regulate the feeding of the cooling gases or cooling gas mixtures to the cooling container 14c and to the further cooling containers 86c, 124c independently from each other. Each receiving space 16c, 112c, 126c can be cooled, in particular by the climate-control apparatus 20c, independently from the other receiving spaces 16c, 112c, 124c.
[0060] The shrink-clamping cooling device 42c comprises at least one temperature sensor 98c. Preferably each cooling container 14c, 86c, 124c comprises at least one temperature sensor 98c of its own. A temperature sensor 98c is assigned to each cooling container 14c, 86c, 124c. The temperature sensors 98c are configured to sense a temperature of the cooling gas or cooling gas mixture within the respective cooling container 14c, 86c, 124c which the temperature sensor 98c is assigned to. The temperature sensors 98c are configured to sense a temperature of the tool unit 18c that is arranged in the cooling container 14c, 86c, 124c. The cooling container 14c comprises a gas outlet 130c, in particular an air outlet. The temperature sensor 98c is arranged at the gas outlet 130c. The temperature sensor 98c is arranged in a proximity of the gas outlet 130c, which is implemented of points having a distance of maximally 5 cm, preferably maximally 2.5 cm, from the gas outlet 130c. The shrink-clamping cooling device 42c comprises a temperature gauge unit 138c. The temperature gauge unit 138c is configured to indicate the temperatures measured in the cooling containers 14c, 86c, 124c by the allocated temperature sensors 98c. In the exemplary embodiment illustrated in
[0061] The cooling container 14c comprises a closure element 94c. The further cooling container 86c comprises a further closure element 96c. The second further cooling container 124c comprises a second further closure element 128c. The closure elements 94c, 96c, 128c are configured to close the respective receiving spaces 16c, 112c, 126c such that they can be opened toward an outside. The closure elements 94c, 96c, 128c form openable covers for the receiving spaces 16c, 112c, 126c. The closure elements 94c, 96c, 128c are operable separately from one another. The closure elements 94c, 96c, 128c are separately actuatable by the control and/or regulation unit 118c for a triggering of opening and/or closing movements. The closure elements 94c, 96c, 128c are controlled, in an at least semi-automated manner, depending on a temperature detected by the temperature sensor 98c. The control and/or regulation unit 118c initiates an opening movement of the closure element 94c, 96c, 128c as soon as the temperature has reached or gone below a (predeterminable) limit temperature, e. g. 25° C. or 20° C. or a room temperature. The control and/or regulation unit 118c initiates a closing movement of the closure element 94c, 96c, 128c as soon as a tool unit 18c has been brought into the cooling container 14c, 86c, 124c. The control and/or regulation unit 118c initiates a closing movement of the closure element 94c, 96c, 128c as soon as a tool unit 18c has been detected in a lay-in and/or take-out position 92c (cf.
[0062]
[0063] The closure element 94c of the cooling container 14c is connected to the respective tool unit put-up element 88c of the cooling container 14c in a rotationally fixed manner. The closure element 94c is implemented as a half-pipe. The closure element 94c is implemented of a tinted acrylic glass, e. g. Makrolon. However, other shapes and materials of the closure element 94c are conceivable. Hence a rotation of the tool unit put-up element 88c in order to change a positioning of the tool unit 18c in the receiving space 16c at the same time results in an opening and closing of the receiving space 16c toward an outside. When the tool unit 18c is in the cooling position 90c, the closure element 94c is closed (cf.
[0064]
[0065]
[0066] The shrink-clamping cooling device 42d comprises a take-out system 132d. The take-out system 132d comprises a slotted-link guidance 134d, along which the cooled tool units 18d, which have been removed from the cooling container 14d, are deflected from a rotation track of the rotatable holding device 28d and are diverted to a collection place 136d of the take-out system 132d. The holding device 28d comprises behind the slotted-link guidance 134d several cycle places 24d, 26d, which are arranged outside the cooling container 14d and are respectively loadable with a heated-up tool unit 18d. The cycle places 24d, 26d arranged outside the cooling container 14d and behind the slotted-link guidance 134d form a kind of storage, which can be filled with several tool units 18d simultaneously. In this way it is advantageously possible to augment user-friendliness, in particular as the operator does not need to put up each tool unit 18d successively at a distance corresponding to the cycle rate.
REFERENCE NUMERALS
[0067] 10 tool holder [0068] 12 tool [0069] 14 cooling container [0070] 16 receiving space [0071] 18 tool unit [0072] 20 climate-control apparatus [0073] 22 revolution unit [0074] 24 cycle place [0075] 26 cycle place [0076] 28 holding device [0077] 30 drive unit [0078] 32 drive rotation axis [0079] 34 tool rotation axis [0080] 36 lay-in and/or take-out unit [0081] 38 condensation water catching device [0082] 40 system [0083] 42 shrink-clamping cooling device [0084] 44 handling robot [0085] 46 cooling step [0086] 48 heating step [0087] 50 heating device [0088] 52 housing [0089] 54 lay-in and/or take-out opening [0090] 56 cover [0091] 58 blower [0092] 60 blower [0093] 62 feed and/or discharge conduit [0094] 64 holding device base [0095] 66 chimney [0096] 68 method step [0097] 70 method step [0098] 72 method step [0099] 74 method step [0100] 76 method step [0101] 78 method step [0102] 80 method step [0103] 82 method step [0104] 84 method step [0105] 86 further cooling container [0106] 88 tool unit put-up element [0107] 90 cooling position [0108] 92 lay-in and/or take-out position [0109] 94 closure element [0110] 96 closure element [0111] 98 temperature sensor [0112] 100 shrink-clamping apparatus [0113] 102 induction heating unit [0114] 104 length measuring device [0115] 106 further induction heating unit [0116] 108 first induction coil device [0117] 110 second induction coil device [0118] 112 further receiving space [0119] 114 tower [0120] 116 tower [0121] 118 control and/or regulation unit [0122] 120 length measuring element [0123] 122 rail [0124] 124 further cooling container [0125] 126 further receiving space [0126] 128 closure element [0127] 130 gas outlet [0128] 132 take-out system [0129] 134 slotted-link guidance [0130] 136 collection place [0131] 138 temperature gauge unit