Rotary Turbine Combustion Engine

Abstract

A rotary engine includes a shroud surrounding a rotor. The rotor carries at least one combustion chamber spaced from an axis of rotation of the rotor. A pressure activated valve, such as a relief valve, is located between the combustion chamber and obliquely arranged exhaust nozzles. A drive shaft is engaged to the rotor for mutual rotation. An ECU controls the combustion cycle of the engine based on a signal from a pressure sensor in the combustion chamber. A fuel control valve delivers fuel into the combustion chamber. An air control valve delivers pressurized air into the combustion chamber. The electronic control responds to the pressure signal from the pressure sensor to open the fuel control valve, to fire a spark plug and cause combustion of the fuel within the combustion chamber, and to thereafter open the air control valve to purge the combustion chamber of exhaust gasses. A method of operating the controls is also disclosed.

Claims

1. A rotary engine, comprising: a shroud surrounding a rotor; the rotor carrying at least one combustion chamber spaced from an axis of rotation of the rotor; a drive shaft engaged to the rotor for mutual rotation; an electronic control; a conduit for delivering fuel into the combustion chamber, the conduit including a fuel control valve in signal-communication with the electronic control; a pressure sensor arranged in the combustion chamber and configured to monitor combustion chamber pressure and configured to send a corresponding pressure signal to the electronic control; an electric ignition system providing an igniter in the combustion chamber, and in signal-communication with the electronic control; at least one exhaust outlet directed from the combustion chamber in a direction at least partly tangential to the axis of rotation; the electronic control responding to the pressure signal from the pressure sensor to cause the fuel control valve to open and thereafter the ignition system to fire the igniter and cause combustion of the fuel within the combustion chamber.

2. The rotary engine according to claim 1, comprising a pressure activated valve located between the combustion chamber and the exhaust outlet, the pressure activated valve opening at a set pressure to expel exhaust gas though the outlet.

3. The rotary engine according to claim 2, further comprising an air conduit for delivering pressurized air into the combustion chamber, the air conduit including an air control valve in signal-communication with the electronic control, wherein after combustion, in response to a pressure signal from the pressure sensor, the electronic control opens the air control valve to deliver pressurized air into the combustion chamber at a pressure higher than the pressure activated valve set pressure.

4. The rotary engine according to claim 3, wherein the shroud includes opposite walls, and each of the opposite walls includes exhaust openings arranged spaced-apart in a circle and in radial alignment with the at least one exhaust outlet.

5. The rotary engine according to claim 4, wherein the at least one exhaust opening comprises two exhaust nozzles arranged at obliques angles to a center plane of the rotor, the center plane perpendicular to the axis of rotation, each nozzle directed toward a respective one of the opposite walls of the shroud.

6. The rotary engine according to claim 5, comprising an exhaust plenum surrounding the shroud, the exhaust plenum having a plenum exhaust outlet.

7. The rotary engine according to claim 6, further comprising: a second shroud surrounding a second rotor; the second rotor carrying at least one second combustion chamber spaced from an axis of rotation of the rotor; the drive shaft engaged to the second rotor for mutual rotation; a conduit for delivering fuel into the second combustion chamber, the conduit including a second fuel control valve in signal-communication with the electronic control; a second pressure sensor arranged in the second combustion chamber and configured to monitor combustion chamber pressure in the second combustion chamber and configured to send a corresponding pressure signal to the electronic control; a second electric ignition system providing a second igniter in the second combustion chamber, and in signal-communication with the electronic control; the second combustion chamber having at least one second exhaust outlet directed from the second combustion chamber at least partly tangential to the axis of rotation; the electronic control responding to the pressure signal from the second pressure sensor to cause the second fuel control valve to open and thereafter the second ignition system to fire the second igniter and cause combustion of the fuel within the second combustion chamber.

8. A method of controlling a rotary engine, comprising the steps of: providing a shroud surrounding a rotor, the rotor carrying at least one combustion chamber spaced from an axis of rotation of the rotor, the combustion chamber having an exhaust outlet directed from the combustion chamber at least partly tangentially of the axis of rotation; monitoring pressure within the combustion chamber; delivering pressurized fuel into the combustion chamber; when the pressure in the combustion chamber reaches a first pre-selected pressure value, igniting the fuel in the combustion chamber and directing exhaust gas out of the exhaust outlet causing the rotor to rotate; when the exhaust gas within the combustion chamber reaches a second pre-selected pressure value, delivering pressurized air into the exhaust chamber to purge exhaust gas from the combustion chamber.

9. The method according to claim 8, wherein the first pre-selected pressure value and the second pre-selected pressure value are approximately equal.

10. The method according to claim 8, wherein the step of delivering pressurized air is further defined in that the exhaust gas is purged out of the exhaust outlet.

11. The method according to claim 10 wherein the first and second pre-selected pressure values are set by a pressure activated valve in the exhaust outlet.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0025] FIG. 1 is a schematic elevation view of an exemplary embodiment of a rotary turbine engine according to the invention;

[0026] FIG. 2 is an enlarged fragmentary schematic view of a portion of FIG. 1;

[0027] FIG. 3 is a schematic sectional view taken generally through plane 3-3 of FIG. 1;

[0028] FIG. 4 is an elevational view of a portion of the rotary turbine engine shown in FIG. 3;

[0029] FIG. 5 is a schematic sectional view taken generally through plane 5-5 of FIG. 1;

[0030] FIG. 6 is a schematic diagram of an engine control system of the embodiment of FIG. 1; and

[0031] FIG. 7 is a schematic plan view of multiple rotary turbine engines mounted on a common drive shaft.

DETAILED DESCRIPTION

[0032] While this invention is susceptible of embodiment in many different forms, there are shown in the drawings, and will be described herein in detail, specific embodiments thereof with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the invention to the specific embodiments illustrated.

[0033] FIG. 1 illustrates a rotary engine 20 according to an exemplary embodiment of the present invention. The engine includes a shroud 26 surrounding a rotor 28. The rotor 28 includes, either formed therewith or attached thereto, four combustion chambers 32, 34, 36, 38. Although one, two, three or any number of chambers are also encompassed by the invention. The rotor 28 is configured to rotate in the rotary direction 44 with respect to the stationary shroud 26. Rotation of the rotor 28 rotates a driveshaft 50 which is splined to a center hub 29 (FIG. 2) of the rotor 28.

[0034] FIG. 2 illustrates an enlarged portion of the engine 20 of FIG. 1. The details of one combustion chamber 32 are shown and described with the understanding that the remaining combustion chambers 34, 36 and 38 are identical to the combustion chamber 32 and operate in the same manner.

[0035] Exhaust nozzles 64 and 66 (behind 64) channel exhaust gases from the combustion chamber 32 that pass through a pressure activated valve 68, such as a relief valve. The pressure activated valve 68 is selected to open at a desired combustion pressure to expel the exhaust gas. A spark plug 70 is threaded into a wall of the combustion chamber 32 to deliver a spark therein. The spark plug 70 is powered via a high-voltage conductor 74. A pressurized air line 78 connects a source of pressurized air to the combustion chamber 32. A control valve 108 and a check valve 80 are located in the air line 78. Flow of pressurized air must pass through the control valve 108 and the check valve 80 to be delivered into the combustion chamber 32. A fuel line 84 delivers pressurized fuel to the combustion chamber 32. A control valve 111 and a check valve 86 are located in the fuel line 84. Pressurized fuel must pass through the control valve 111 and through the check valve 86 to be delivered into the combustion chamber 32. The fuel can be a pre-mixed, pressurized, air/gasoline mixture, or any combustible fuel suitable to the engine.

[0036] FIG. 3 illustrates the engine 20 includes the chambers 32, 36 are fastened to the rotor 28. The shaft 50 and other parts are not shown in FIG. 3 for simplicity of depiction. The rotor 28 is surrounded by the shroud 26 having a front wall 41 and a back wall 42 and a surrounding rim 43. The front wall 41 and the back wall 42 are substantially identical. The front wall 41 is illustrated in FIG. 4. The front and back walls have openings 44 separated by solid areas or pins 45. The openings 44 are arranged in a circle and substantially radially aligned with the exhaust outlets 64, 66 of the chambers 32, 34, 36, 38. The front and back walls have central openings 46, 47 to allow passing through of the shaft 50. The central openings 46, 47 can have a seal between the front wall 41 and the back wall 42 and the rotating shaft 50.

[0037] The rotor 28 includes a splined or keyed opening 71 through the hub 29 for receiving the corresponding splines or key of the shaft 50 to ensure that the rotor and the shaft rotate together. Rotary power is transferred from the rotor 28 to the shaft 50.

[0038] An exhaust plenum 52 surrounds the shroud 26. The plenum includes a front central opening 53 and a back central opening 54 to allow passing through of the shaft 50. The plenum 52 includes one or more exhaust nozzles 55 to channel the exhaust gas from the outlets 64, 66 of the chambers 32, 34, 36, 38 that passes through the openings 44 of the shroud.

[0039] FIG. 5 shows the arrangement of the exhaust nozzles 64, 66. The exhaust nozzles are arranged at opposite oblique angles from a center plane 67 of the engine 20. According to the exemplary embodiment of the invention, the exhaust nozzle 64 is arranged at an acute angle A from the center plane, and the exhaust nozzle 66 is arranged at an acute angle B from the center plane. The angles A and B can be the same or different.

[0040] FIG. 6 illustrates a control system for the engine 20. A controller or ECU 104 sends a timed ignition signal 105 to a high-voltage coil 106 which sends a high current to the spark plug 70 via the conductor 74 to initiate a spark. A pressure sensor 90 constantly monitors the pressure within the combustion chambers 32, 34, 36, 38 and sends an electrical pressure signal 95 to the ECU 104. The check valves 80, 86 prevent combustion pressure backflows from entering the supply of air or fuel. The control valve 108 receives an electrical signal 109 from the ECU 104 to open to send a short duration high-pressure flow of air into the combustion chamber to remove exhaust gases from the chamber 32. The control valve 111 receives a signal 113 from the ECU to admit pressurized fuel into a select one of the combustion chambers 32, 34, 36, 38.

[0041] The pressure signal 95 sets the timing for ignition within each chamber. The pressure activated valve 68 in each chamber is set at a set pressure below the pressure of the air and fuel supplied through the valves 108, 111.

[0042] The combustion cycle of each chamber is identical, so only the cycle of chamber 32 is hereinafter described. Picking an arbitrary starting point to describe the combustion cycle, the chamber 32 is initially filled with pressurized air from the valve 108 and at pressure activated valve set pressure. The chamber pressure is monitored by the sensor 90. A signal 113 then opens the fuel control valve 111 to fill the chamber 32 to fuel pressure. Some fuel air mixture will pass through the pressure activated valve 68 during filling given the fuel pressure being greater than the pressure activated valve pressure. The pressure sensor 90 sends the chamber pressure signal to the ECU 104. When the chamber pressure exceeds a preselected value, the ECU 104 sends an ignition signal 105 to coil 106 and the spark plug 70 fires and combustion occurs. Once combustion occurs within the chamber 32, pressure exceeds the pressure activated valve set pressure which allows combustion gas to rapidly flow through the exhaust outlets 64, 66. The tangential component of the exhaust gas flow, parallel to the central plane 67, drives all the chambers 32, 34, 36, 38, and the rotor 28, in the rotary direction 44.

[0043] Once the pressure reduces below the pressure activated valve pressure setting and the pressure activated valve closes, the ECU 104 send the signal 109 to the air control valve 108 to open to issue a short duration air blast into the chamber 32. The air blast is at a greater pressure than the pressure activated valve setting in order to flush residual exhaust gasses out of the chamber 32. Once flushing of the residual exhaust gases is complete, the air control valve is closed and the chamber pressure returns to the pressure activated valve set pressure and the pressure activated valve closes. The chamber 32 is now filled with pressurized air. The ECU sends a signal to the control valve 111 to inject fuel into the chamber 32 and the cycle continues.

[0044] FIG. 7 illustrates another advantage of the device 20. Particularly that a select number of engines 20 can be mounted along a splined output shaft 50. In this way, a user can easily design a power plant having multiple engines 20 depending on the power requirement for the power plant. The shaft 50 is driven into rotation by the rotors 28 and outputs rotary power to a pulley 120 or sprocket, transmission or the like, to provide useful rotary power.

[0045] The electrical conductors 74, 95, 109, the air line 78 and the fuel line 84 are each embedded in, or carried by, the rotor 28 and/or the shaft 50 and rotate or revolve with the rotation of the shaft 50. The electrical conductors 74, 95, 109 are provided with a multi-channel stationary-to-rotary distributor 122. It is possible that the electrical conductor 74, being high voltage and current would have its own separate stationary-to-rotary distributor. The air line 78 is provided with a stationary-to-rotary distributor 126. The fuel line 84 is provided with a stationary-to-rotary distributor 132.

[0046] The stationary-to-rotary distributor 122 receives power and electrical signals to/from the ECU 104 and the coil 106 through a multi-channel cable 124.

[0047] The stationary-to-rotary distributor 126 receives pressurized air through a pressure air line 130.

[0048] The stationary-to-rotary distributor 132 receives pressurized fuel, such as an air/gasoline mixture, through a pressure fuel line 134.

[0049] Thus, the stationary ECU (stationary with respect to the shroud, i.e., non-rotating) can be in signal communication with rotating or revolving conductors 95, 109 and the stationary coil 106 (stationary with respect to the shroud, i.e., non-rotating) can be in electrical communication with the rotating or revolving conductor 74. Likewise, the stationary source of pressurized air (stationary with respect to the shroud, i.e., non-rotating) can be in flow communication with rotating or revolving air line 78 and the stationary source of pressurized fuel can be in flow communication with the rotating or revolving fuel line 84.

[0050] The multiple devices 20, 20, 20 (for example three) each have combustion chambers 32, 34, 36, 38 and for simplicity the chambers 32, 32, 32 are operated and controlled in parallel, the chambers 34, 34, 34 are operated and controlled in parallel, the chambers 36, 36, 36 are operated and controlled in parallel, and the chambers 38, 38, 38 are operated and controlled in parallel. It is also possible that the chambers 32, 32, 32 are operated and controlled independently, the chambers 34, 34, 34 are operated and controlled independently, the chambers 36, 36, 36 are operated and controlled independently, and the chambers 38, 38, 38 are operated and controlled independently, for a more advanced control scheme.

[0051] From the foregoing, it will be observed that numerous variations and modifications may be incorporated without departing from the spirit and scope of the invention. It is to be understood that no limitation with respect to the specific apparatus illustrated herein is intended or should be inferred.