Rolling bearing and spindle apparatus for machine tool
RE048843 · 2021-12-07
Assignee
Inventors
- Naoki Matsuyama (Kanagawa, JP)
- Sumio Sugita (Kanagawa, JP)
- Yu Koiwa (Kanagawa, JP)
- Takaaki Anzai (Kanagawa, JP)
- Tamotsu Misawa (Kanagawa, JP)
- Masaru Terasaki (Kanagawa, JP)
Cpc classification
F16C33/467
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/4635
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/3887
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2220/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/6662
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/4605
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/3856
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/163
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2322/39
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/548
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/3806
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C33/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A rolling bearing includes an inner ring having an outer surface, an outer ring having an inner surface, a plurality of rolling elements rotatably disposed between the inner ring and the outer ring, and a retainer for retaining the rolling elements. The retainer is made of a resin material and is positioned with respect to the inner surface of the outer ring or the outer surface of the inner ring. The retainer includes a pair of annular portions axially arranged in parallel and a columnar portion coupling the annular portions. Then, the rolling bearing satisfies the following expression: .[.AI=LH.sup.3/dm≥0.025.]. .Iadd.LH.sup.3/dm.sup.2≥0.025 mm.sup.2 .Iaddend.in which H is a radial length of a section of the annular portion, L is an axial length of the same, and dm is PCD of the rolling element.
Claims
1. A rolling bearing, comprising: an inner ring having an outer surface; an outer ring having an inner surface; a plurality of rolling elements rotatably disposed between the inner ring and the outer ring.Iadd., wherein each of the rolling elements is a cylindrical roller.Iaddend.; and, a retainer for retaining the rolling elements, the retainer being made of a resin material, the retainer being positioned with respect to the inner surface of the outer ring or the outer surface of the inner ring, the retainer including a pair of annular portions axially arranged in parallel and a columnar portion coupling the annular portions, wherein the following expression is obtained:
.[.AL=LH.sup.3/dm.sup.2≥0.025 mm.sup.2.]. .Iadd.LH.sup.3/dm.sup.2≥0.025 mm.sup.2.Iaddend. in which H is a radial length of a section of .[.the annular portion.]. .Iadd.each of the annular portions.Iaddend., L is an axial length of .[.the same.]. .Iadd.each of the annular portions.Iaddend., and dm is .[.PCD of the rolling element.]. .Iadd.a pitch circle diameter of each of the rolling elements.Iaddend., and further wherein the retainer is formed by an injection-molding and has a recess axially extending on an outer periphery thereof, and the recess has a parting line formed at the time of injection-molding.
2. The rolling bearing according to claim 1, wherein the retainer is positioned with respect to the inner surface of the outer ring.
3. The rolling bearing according to claim 2, wherein the inner ring has ribs at both ends thereof.[., and the rolling element is a cylindrical roller.]..
4. The rolling bearing according to claim 2, wherein the outer ring has ribs at both ends thereof.[., and the rolling element is a cylindrical roller.]..
.[.5. The rolling bearing according to claim 2, wherein the rolling element is a ball..].
6. The rolling bearing according to claim 1, wherein the retainer is positioned with respect to the outer surface of the inner ring.
.[.7. The rolling bearing according to claim 6, wherein the rolling element is a ball..].
8. A spindle apparatus for a machine tool .[.including.]..Iadd., wherein the spindle apparatus includes .Iaddend.the rolling bearing according to claim 1.
9. The spindle apparatus according to claim 8, wherein the retainer further includes a guided surface that is guided by the inner surface of the outer ring or the outer surface of the inner ring, and the guided surface has .[.two.]. .Iadd.ten .Iaddend.or more recesses.
.[.10. The spindle apparatus according to claim 9, wherein the retainer further includes a pocket holding the rolling element, wherein a guide clearance between the inner surface of the outer ring or the outer surface of the inner ring and the guided surface of the retainer is set to 0.05-0.4% of a diameter of the guided surface of the retainer, and wherein a clearance between the pocket of the retainer and the rolling element is set to 0.8-1.8% of the guide clearance..].
11. The rolling bearing according to claim 1, wherein the retainer further includes a guided surface that is guided by the inner surface of the outer ring or the outer surface of the inner ring, and the guided surface has .[.two.]. .Iadd.ten .Iaddend.or more recesses.
.[.12. The rolling bearing according to claim 11, wherein the retainer further includes a pocket holding the rolling element, wherein a guide clearance between the inner surface of the outer ring or the outer surface of the inner ring and the guided surface of the retainer is set to 0.05-0.4% of a diameter of the guided surface of the retainer, and wherein a clearance between the pocket of the retainer and the rolling element is set to 0.8-1.8% of the guide clearance..].
.[.13. A rolling bearing, comprising: an inner ring; an outer ring; a plurality of rolling elements rotatably disposed between the inner ring and the outer ring; and a retainer for retaining the rolling elements, the retainer being made of a resin material and formed by an injection-molding, the retainer having a recess axially extending on an outer periphery thereof, wherein said recess does not extend around an entire circumference of the retainer, and wherein the recess has a parting line formed at the time of injection-molding..].
.[.14. The rolling bearing according to claim 13, wherein the retainer further includes a pocket holding the rolling element, wherein a guide clearance between the inner surface of the outer ring or the outer surface of the inner ring and the guided surface of the retainer is set to 0.05-0.4% of a diameter of the guided surface of the retainer, and wherein a clearance between the pocket of the retainer and the rolling element is set to 0.8-1.8% of the guide clearance..].
.[.15. A spindle apparatus for a machine tool including the rolling bearing according to claim 13..].
.[.16. A rolling bearing, comprising: an inner ring having an outer surface; an outer ring having an inner surface; a plurality of rolling elements rotatably disposed between the inner ring and the outer ring; and a retainer for retaining the rolling elements, the retainer being made of a resin material, the retainer including a guided surface that is guided by the inner surface of the outer ring or the outer surface of the inner ring and a pocket holding the rolling element, wherein a guide clearance between the inner surface of the outer ring or the outer surface of the inner ring and the guided surface of the retainer is set to 0.05-0.4% of a diameter of the guided surface of the retainer, and wherein a clearance between the pocket of the retainer and the rolling element is set to 0.8-1.8% of the guide clearance..].
.[.17. A spindle apparatus for a machine tool including the rolling bearing according to claim 16..].
.[.18. A rolling bearing comprising: an inner ring having an outer surface; an outer ring having an inner surface; a plurality of rolling elements rotatably disposed between the inner ring and the outer ring; and, a retainer for retaining the rolling elements, the retainer being made of a resin material, the retainer being positioned with respect to the inner surface of the outer ring or the outer surface of the inner ring, the retainer including a pair of annular portions axially arranged in parallel and a columnar portion coupling the annular portions, wherein the following expression is obtained:
AI=LH.sup.3/dm.sup.2≥0.025 mm.sup.2 in which H is a radial length of a section of the annular portion, L is an axial length of the same, and dm is PCD of the rolling element, and wherein the retainer further includes a guided surface that is guided by the inner surface of the outer ring or the outer surface of the inner ring, and a pocket holding the rolling element, wherein a guide clearance between the inner surface of the outer ring or the outer surface of the inner ring and the guided surface of the retainer is set to 0.05-0.4% of a diameter of the guided surface of the retainer; and wherein a clearance between the pocket of the retainer and the rolling element is set to 0.8-1.8% of the guide clearance..].
.[.19. A rolling bearing comprising: an inner ring having an outer surface; an outer ring having an inner surface; a plurality of rolling elements rotatably disposed between the inner ring and the outer ring; and a retainer for retaining the rolling elements, the retainer being made of a synthetic resin material, the retainer including a guided surface that is guided by the inner surface of the outer ring, wherein the guided surface has two or more recesses and the number of the recesses is the same as the number of rolling elements, wherein a depth of the recesses is 0.3 mm or more, wherein the synthetic resin material comprises glass fiber in the amount of 10-40 wt %, carbon fiber in the amount of 10-30 wt %, or aramid fiber in the amount of 10-30 wt %, wherein the retainer further includes a pocket holding the rolling element, wherein a guide clearance between the inner surface of the outer ring or the outer surface of the inner ring and the guided surface of the retainer is set to 0.05-0.4% of a diameter of the guided surface of the retainer; and wherein a clearance between the pocket of the retainer and the rolling element is set to 0.8-1.8% of the guide clearance..].
.[.20. Rolling bearing comprising: an inner ring having an outer surface; an outer ring having an inner surface; a plurality of rolling elements rotatably disposed between the inner ring and the outer ring; and a retainer for retaining the rolling elements, the retainer being made of a synthetic resin material, the retainer including a guided surface that is guided by the inner surface of the outer ring, wherein the guided surface has two or more recesses and the number of the recesses is the same as the number of rolling elements, wherein a depth of the recesses is 0.3 mm or more, wherein the synthetic resin material comprises glass fiber in the amount of 10-40 wt %, carbon fiber in the amount of 10-30 wt %, or aramid fiber in the amount of 10-30 wt %, and further wherein the retainer is formed by an injection-molding, and the recess has a parting line formed at the time of injection-molding..].
.[.21. The rolling bearing according to claim 20, wherein the retainer further includes a pocket holding the rolling element, wherein a guide clearance between the inner surface of the outer ring or the outer surface of the inner ring and the guided surface of the retainer is set to 0.05-0.4% of a diameter of the guided surface of the retainer, and wherein a clearance between the pocket of the retainer and the rolling element is set to 0.8-1.8% of the guide clearance..].
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFREED EMBODIMENTS
(40) Description will be given of embodiments of the invention with reference to drawings.
(41)
(42) The retainer 14 is positioned with respect to the inner periphery of the outer ring 11, and an outer surface 14a of the retainer 14 opposed to a raceway surface 11a of the outer ring 11 serves as a guided surface of the retainer 14. Therefore, it is possible to design a clearance between an outer surface 12b of the rib 12a of the inner ring 12 and an inner surface 14b of the retainer 14 relatively large. As a result, the lubricating oil ejected from the supply passage 20a of the lubricating oil supplying apparatus 20, as shown by an arrow in
(43) Further, the retainer 14 of the outer ring guide type can control the whirling amount of the retainer 14 at the time of high-speed rotation by the guide clearance. As a material of the retainer 14, phenol resin, polyamide 46, polyamide 66, polyphenylene sulfaid, thermoplastic polyimide, polyether etherketone, and the like can be used as base material. Further, in order to improve the strength of the retainer, it is preferable to add glass fiber by 10-40 wt %, carbon fiber by 10-30 wt % or aramid fiber by 10-30 wt %. Further, in order to satisfy use in the high-speed rotation, the carbon fiber or the aramid fiber is more preferable. However, according to the use, the glass fiber can be also selected. In case that the addition amount of the carbon fiber or the aramid fiber is 10 wt % or less, it is insufficient to keep the strength, and in case that it is 30 wt % or more, the molding property is deteriorated and the external appearance is also bad. Further, it is more preferable that the addition amount of the carbon fiber or the aramid fiber is 20-30 wt %, whereby both strength and the molding property are improved. The addition amount of the glass fiber is preferably 10-40 wt %, and this reason is the same as the above reason.
(44) Further, as shown in
.[.AI=LH.sup.3/dm.sup.2 (1).].
.[.AI≥0.025.]. .Iadd.LH.sup.3/dm.sup.2≥0.025 mm.sup.2.Iaddend., .[.(2).]. .Iadd.(1).Iaddend.,
in which H is a radial length of a section of the annular portion 14r, L is an axial length of the same, and dm is PCD (pitch circle diameter) of the rolling element 13. The retainer 14 thus designed can obtain high rigidity compared with the conventional retainer, and suppress the amount of deformation at the high-speed rotating time.
(45) However, in case that the annular portion 14r (i.e., pocket shape) of the outer ring guide type of the retainer 14 is designed so that the two expressions (1), (2) are satisfied, there is a fear that a lead-in portion 11b provided in order to incorporate the cylindrical roller 13 smoothly and formed inside the end portion of the raceway surface 11a of the outer ring 11 interferes with the guided surface 14a of the retainer 14 by the axial movement of the inner ring 12 due to the incorporation error and shaft expansion during running. Hereby, such a disadvantage causes that brake is applied on running of the retainer 14 or the guided surface 14a of the retainer 14 is worn. In case of this embodiment, chamfering (or tapering) 14c is provided at the outer peripheral end of the guided surface 14a of the retainer 14, and the inward end of the chamfering 14c is axially arranged apart from an intersecting point of the raceway surface 11a and the lead-in portion lib of the outer ring 11 by 0.5 mm or more, whereby avoiding the above disadvantage.
(46)
(47) A roller guide surface 14e in circumferential direction of the pocket 14d is formed in a flat shape with an axial width a. Further, axial guide surfaces 14h of the retainer 14 come into contact with the both end surfaces of the roller 13 by a circumferential length b (refer to
(48) The axial guide surface 14h of the retainer 14 may be omitted like a modified example shown in
(49)
(50) Similarly to the embodiment shown in
(51)
(52) Similarly to the embodiment shown in
(53)
(54) Similarly to the embodiment shown in
(55)
(56) The retainer 64 in this embodiment is positioned with respect to the outer periphery of the inner ring 62, so that a guided surface of the retainer 64 is provided on the retainer inner surface 64a opposed to an outer surface 62a of the inner ring 62. The basic constitution except for the above-described main different point is the same as that in the above-described embodiment, and the working and the effect can be also obtained similarly.
(57)
(58) Similarly to the embodiment shown in
(59)
(60) Similarly to the embodiment shown in
(61) Embodiments applied to the cylindrical roller bearing apparatus will be described below. A result of calculation in various sectional shapes in the embodiments will be shown. (Calculating condition) Dimension of retainer outer diameter: 99.5 mm. Roller diameter: 9 mm Roller length: 9 mm Number of rollers: 20 Roller PCD (dm): 91 mm Retainer material: PEEK resin Rotation speed: 25000 rpm Guide clearance: 0.4 mm Retainer unbalance: 0.5 g.Math.cm
(62) A calculation result of the deformation amount of retainer under the above condition is shown in Table 1.
(63) TABLE-US-00001 TABLE 1 Retainer Retainer Pocket inner [Al] Amount of width width diameter dm LH.sup.3/dm.sup.2 deformation 1 17.1 9.3 90.51 91 0.043 0.13 2 17.1 9.3 91.5 91 0.030 0.18 3 17.1 9.3 92.5 91 0.020 0.25 4 13.5 9.3 90.51 91 0.023 0.21 5 13.5 9.3 91.5 91 0.016 0.29 6 13.5 9.3 92.5 91 0.011 0.42
(64) From this calculation result, the condition 1 shown in Table 1 can obtain the smallest amount of deformation. Taking the deformation amount of the retainer at the high-speed running time into consideration, .[.AI≥0.025.]. .Iadd.LH.sup.3/dm.sup.2≥0.025 mm.sup.2 .Iaddend.is required.
(65) In view of the axial distance between the retainer guided surface and the effective width of the outer ring raceway surface, a position P of the guided surface of the retainer is set so as to be axially away from the intersecting point of the lead-in portion 11b and the outer ring inner surface 11a by a distance of more than 0.5 mm. In this state, the calculation is performed by further changing a relief shape of the retainer outer surface 14a as shown in
(66) (a) taper-shaped relief:
(67) (b) C-chamfering relief:
(68) (c) R-chamfering relief:
(69) It was found that there was no problem in any shapes.
(70) Test spec. and test condition of a comparison test that the inventors took will be described below. Bearing spec.: N-type cylindrical roller bearing Inner diameter: 70 mm Outer diameter: 110 mm Roller diameter: 9 mm Roller length: 9 mm Roller PCD (dm): 91 mm
Embodiment: Outer Ring Guide Type Retainer Material: PEEK Retainer guide clearance: 0.4 mm Retainer width: 18.5 mm Retainer thickness: 5.2 mm
Comparative Example
Roller Guide Type Retainer
(71) Material: polyamide 66 Retainer width: 11.8 mm Retainer thickness: 4.3 mm
Test Condition Radial inner clearance at the built-in time: 0 μm Lubrication: oil-air lubrication Rotation speed: increase until bearing rotation becomes impossible
(72) A result of the comparison test is shown in
(73) On the other hand, in the outer ring guide type retainer of this embodiment, the increase of temperature was also lower than that in the roller guide retainer of the comparative example, the limit rotation speed also extended dramatically, and there was no problem even if the rotation speed was raised up to 31000 rpm, so that it could be confirmed that the shape of the embodiment was effective.
(74) Next, embodiments applied to an angular ball bearing apparatus will be described. A result of calculation in various sectional shapes in the embodiments is shown.
(75) (Calculating Condition)
(76) Bearing inner diameter: 65 mm Retainer outer diameter: 86 mm Ball diameter: 7.144 mm Number of balls: 28 Ball PCD (dm): 82 mm Retainer material: PEEK resin Rotation speed: 30000 rpm Guide clearance: 0.4 mm Retainer unbalance: 0.5 g.Math.cm
(77) A calculation result of the deformation amount of retainer under the above condition is shown in Table 2.
(78) TABLE-US-00002 TABLE 2 Retainer Retainer Pocket inner [Al] Amount of width width diameter dm LH.sup.3/dm.sup.2 deformation 1 16 7.65 78 82 0.040 0.17 2 16 7.65 79 82 0.027 0.24 3 16 7.65 80 82 0.017 0.38 4 14 7.65 78 82 0.030 0.21 5 14 7.65 79 82 0.020 0.31 6 14 7.65 80 82 0.013 0.48
(79) From this calculation result, the condition 1 shown in Table 2 can obtain the smallest amount of deformation. Taking the deformation amount of the retainer at the high-speed running time into consideration, .[.AI≥0.025.]. .Iadd.LH.sup.3/dm.sup.2≥0.025 mm.sup.2 .Iaddend.is required.
(80) Test spec./test condition of a comparison test that the inventors took will be described below. Bearing spec.: Angular ball bearing Inner diameter: 65 mm Outer diameter: 105 mm Ball diameter: 7.144 mm Ball PCD (dm): 82 mm Number of balls: 28 Combination: two-row back-to-back combination (DB combination, constant-position preload)
Test Condition Axial spring constant at the built-in time: 100 N/μm Lubrication: oil-air Amount of supplied oil: 0.03 cc/16 min Rotation speed: increase till bearing rotation becomes impossible
Embodiment: Outer Ring Guide Type Retainer .[.(AI=0.040).]. .Iadd.(LH.sup.3/dm.sup.2=0.040 mm.sup.2.Iaddend.) Material: PEEK resin Retainer guide clearance: 0.4 mm Retainer width: 16 mm Retainer thickness: 4 mm
Comparative Example 1
Ball Guide Type Retainer (conventional retainer)
(81) Material: polyamide 66 Retainer width: 15 mm Retainer thickness: 2.5 mm
Comparative Example 2
Outer Ring Guide Type Retainer .[.(AI=0.013).]. .Iadd.(LH.SUP.3./dm.SUP.2.=0.013 mm.SUP.2.).Iaddend.
(82) Material: PEEK resin Retainer guide clearance: 0.4 mm Retainer width: 14 mm Retainer thickness: 3 mm
(83) A result of the comparison test is shown in
(84) On the other hand, the outer ring guide type retainer in the comparative example 2 was superior to the retainer in the comparative example 1 in temperature increase and high speed. However, when the rotation speed was raised up to 29000 rpm, the retainer guided surface worn, so that the pocket column was broken. Compared with the comparative 1, thought the movement of the retainer was stable in a high-speed region due to the outer ring guide, the sectional strength of the retainer was insufficient and the deformation amount at the running time became large, so that oil film formation on the guided surface became difficult and the guided surface was worn. This is because since unbalance was applied onto the retainer by wear and the deformation amount became large, the excessive stress was produced in the retainer and the column was broken.
(85) On the other hand, in the outer ring guide type retainer of this embodiment, the temperature increase is lower than in the comparative example 1, and the limit rotation speed is larger than in the comparative example 2. In this embodiment, a test machine stopped when the rotation speed was raised up to 33000 rpm. However, in case that the test machine was disassembled, there was nothing abnormal about the retainer, and the raceway surface of the inner ring was only baked. It could be judged that this retainer could further rotate at a higher speed and it could be confirmed that the shape of the invention was effective.
(86) Although the invention has been explained with reference to the embodiments described above, the invention can apply similarly in grease lubrication, the invention should not be limited to the above embodiments, and various modifications and improvements of the invention are possible.
(87) According to the invention, a bearing and a spindle apparatus for machine tool using the bearing are provided, in which lubricity is improved, and deformation and breakdown of a retainer can be suppressed.
(88) Next,
(89) The roller bearing 90 shown in
(90) The retainer 94 is formed in a cylindrical shape having the predetermined width, and has pocket portions 95 for retaining the rolling elements at intervals in its circumferential direction as shown in
(91) The retainer 94 is formed of synthetic resin.
(92) When the inner ring 92 rotates, leading end surfaces (guided surface 94a) of the sidewalls 94b, 94b of the retainer 94 are slide-guided to the inner surface (guide surface) of the outer ring 91 opposed to the leading end surfaces, whereby the retainer 94 rotates relative to the outer ring 91.
(93) In the guided surface 94a opposed to the guide surface of the outer ring 91, plural recesses C are provided at intervals in the circumferential direction. Herein, the recesses C that are rectangular when viewed from a side are respectively formed one by one in the vicinity of a center between the rollers when viewed from a side (in the vicinity of a column portion 94d). This recess C is formed with a sufficient depth in the radial direction of the sidewall 94b of the retainer 94 in order to retain grease.
(94) The depth of the recess C is preferably 0.3 mm or more in view of a function for retaining the grease.
(95) Further, the rounding is applied to a connecting portion 94c between the guided surface 94a of the retainer 94 and the recess C with radius more than 0.2 mm so as to prevent an edge contact.
(96) Here, the number of the recesses C formed on the guided surface 94a of the retainer 94 is set to two or more. This is because the guided surface 94a of the retainer 94 cannot be lubricated sufficiently by only the single recess C.
(97)
(98) In
(99) Further, also in case that any one of the above recesses is formed, it is preferable that the rounding is applied to a connecting portion 94c between the guided surface 94a of the retainer 94 and the recess C with radius more than 0.2 mm so as to prevent an edge contact.
(100) Next,
(101) As shown in
(102) In this embodiment, the recess C is formed by a groove which is formed in a columnar portion 104d of the retainer and extends axially. The recess C has a depth in a radial direction, and the depth thereof is preferably 0.3 mm or more similarly to that in the eighth embodiment.
(103) Further, it is preferable that the rounding is applied to a connecting portion 104c between the guided surface 104a of the retainer 104 and the recess C with radius more than 0.2 mm so as to prevent an edge contact.
(104) In order to confirm an effect in case that more than two recesses are formed on the guided-surface of the retainer like the rolling bearing of the invention, the following high-speed life test was performed.
(105) A bearing used in this test is a single row cylindrical roller bearing shown in
(106) Further, as the retainer of the bearing, the retainer of a both side guide/outer ring guide type as shown in
(107) As for lubrication, isoflex NBU 15 made by NOK Kluber K.K. was used for grease lubrication.
(108) Further, the rounding is applied, in order to prevent an edge contact, to a connecting portion between the guided surface of the retainer and the recess with radius more than 0.2 mm as described before.
(109) The target endurance time was set to 1000 hours, and wear condition of the guide surface of the outer ring and grease condition were examined at the rotation speed 16500 Min.sup.−1 (Dmn value 1500000).
(110) Table 1 shows the endurance time, and the condition of the guide surface of the outer ring and grease in cases that the number of recess formed on the guided surface of the retainer is 0, 1, 2, 3, 10, and 20.
(111) TABLE-US-00003 TABLE 3 Number of Endurance Sample recesses time (hrs) Condition 1 0 200 An Outer Ring guide surface wears. Color of grease changes to black. 2 1 600 An Outer Ring guide surface wears. Color of grease changes to black. 3 2 1000 Not abnormal achievement 4 3 1000 Not abnormal achievement 5 10 1000 Not abnormal achievement 6 20 1000 Not abnormal achievement
(112) Regarding the sample 1, in about 200 hours from the start, a testing machine stopped due to the abnormal increase of temperature. At this time, it could be confirmed that wear having a width corresponding to the width of the retainer and a depth of 10 μm was generated on the guide surface of the outer ring. Further, the color of grease changed to black, and iron content (wt %) of grease was 5%, which exceeded largely 0.1% that is an aim value of deterioration.
(113) Also regarding the sample 2, in about 600 hours from the start, a testing machine stopped due to the abnormal increase of temperature similarly to the sample 1.
(114) The samples 3, 4, 5 and 6 could achieve the target endurance time, 1000 hours without problems. There were no wear on the guide surface of the outer ring and no deterioration of the grease, and their guide surfaces and the grease were in a good state and in a state where the continuous use is possible.
(115) From this test result, it was confirmed that by setting more than two recesses formed on the guide surface of the retainer, it was possible to suppress the wear of the guided surface of the outer ring and the deterioration of the grease, and that a long endurance use period of the bearing could be secured.
(116) Further, the invention is not limited to the afore-said embodiments, but appropriate modification and improvement are possible.
(117) Although the recesses is provided one by one between the pocket portions in the above embodiments, they may be provided in every other pocket portions, or the plural recesses may be provided between the pocket portions.
(118) Further, although the recess is formed so as to correspond to the columnar portion of the retainer, the invention is not limited to this. For example, it may be formed at a position corresponding to the rolling element (roller) of the retainer.
(119) As described above, according to the invention, since the recesses are formed at more than two points on the guided surface of the retainer, even if the bearing is used in the high-speed rotational region, it is possible to suppress the wear of the guide surfaces of the outer ring and inner ring, and the deterioration of the grease, so that it is possible to provide a rolling bearing that is superior in lubricity and high-speed stability (low torque, low noise, low vibration, seizure-resistance).
(120)
(121) As shown in
(122) As shown in
(123)
(124) The movable mold 121 is formed in a cylindrical shape, the outer surface thereof forms an inner surface of the retainer. Regarding the first slide core 122 and the second slid core 123 that are a part of plural slide cores arranged at the periphery of the movable mold 121, the respective sections of the cores are formed in a substantially convex shape, are located side by side along with the outer surface of the movable 121. The cores 122 and 123 are composed of circular arc-shaped base portions 122a, 123a that form the outer surface of the retainer, and columnar protrusions 122b, 123b that are erectly provided substantially perpendicularly to the surfaces on the movable mold 121 side of the base portions and form the pocket portions of the retainer. Projecting members 122d, 123d are formed at end portions of the inner surfaces on the movable mold 121 side of the base portions 122a, 123a of the slide cores 122, 123.
(125) When the forming mold 120 is tightened, and side surfaces 122c, 123c of the base portions 122a, 123a of the slide cores adjacent to each other comes into contact with each other, the projecting members 122d, 123d comes into contact with each other and united to thereby form a protrusion 112a.
(126) Then, resin material is injected into a cavity space, to thereby mold the annular retainer 110 made of the synthetic resin and having the pocket portions spaced in the circumferential direction.
(127) According to this constitution of this embodiment, the parting line PL formed on the outer surface of the retainer 110 does not protrude from the outer surface of the retainer 110 as shown in
(128)
(129) In the retainer 130 shown in
(130)
(131) In the retainer 140 shown in
(132)
(133) The retainer 150 shown in
(134) In such the constitution of this embodiment, since the retainer 150 has the step portion 153 that forms an outermost surface of the retainer 150, the step portion 153 comes into slide-contact with an inner surface of an outer ring during running of the rolling bearing. Namely, by forming the recess portion 152 that stores the parting line PL in the step portion 153 of the retainer 150, the parting line PL formed on the outer surface of the retainer 150 does not protrude from the outermost surface of the retainer 150. Namely, it is not necessary to perform after-treatment such as removal of burr on the outer surface of the retainer 150. Further, even if the retainer is incorporated into the rolling bearing, since the step portion 153 of the retainer 150 comes into slide-contact with the inner surface of the outer ring of the rolling bearing, during running of the rolling bearing, the bad operation due to the wear and the torque change is not caused.
(135) Although the step portion 153 is formed in the vicinity of one axial end portion of the retainer in this embodiment, the step portions may be formed in the vicinity of the both end portions.
(136) Further, the invention is not limited to the afore-said embodiments, but appropriate modification and improvement are possible.
(137) In the invention, though a retainer of a ball bearing is illustrated as a retainer of a rolling bearing, a retainer of a roller bearing may be adopted.
(138) In the invention, the shape of the recess is not particularly limited. As long as it is a shape capable of storing the parting line, it may be pentagonal or hexagonal.
(139) Further, the parting line position in the tenth to thirteenth embodiments may be applied to the recesses in the eighth and ninth embodiments.
(140) As described above, according to the rolling bearing of the invention, since the removing operation of the burr of the parting line is unnecessary, the retainer easily manufactured at a low cost is housed; and since the burr of the parting line does not comes into contact with the inner surface of the outer ring of the rolling bearing, during running of the rolling bearing, the bad operation due to the wear and the torque change is not caused.
(141) Next, a fourteenth embodiment of the invention will be described below.
(142) A rolling bearing in this embodiment is composed of an outer ring 1, an inner ring 2, and plural rolling elements (balls) 3 incorporated between the outer and inner rings 1, 2, and a retainer 4 for retaining and guiding the plural rolling elements 3. Except that a guide clearance 5 of the retainer and a pocket clearance 6 of the retainer are as follows, the constitution of the outer ring 1, the inner ring 2, the rolling elements 3, and the retainer 4 is the same as the general structure shown in
(143) Further, in this embodiment, a guide type of the retainer 4 is an inner ring guide.
(144) The guide clearance 5 of the retainer (difference between a diameter d1 of a guided surface (inner diameter surface) 4a of the retainer 4 and a diameter d2 of a retainer guide surface (outer diameter surface) 2a of the inner ring 2) is set to 0.05-0.4% of a guide diameter (diameter) d1 of the retainer 4.
(145) Surface roughness of metal finishing is usually about 1 μm, and if Fc run-out is not set to less than 0.2 μm in this case, stripes are conspicuous on the machined surface, and the external appearance of the machined surface becomes bad. However, it was known that in case that the guide clearance 5 was set to 0.4% or less of the guide diameter d1 of the retainer 4, since the Fc run-out could be kept less than 0.2 μm, the machined surface could be improved (the stripes are not conspicuous on the machined surface).
(146) Further, in case that the guide clearance 5 is made too small, there is a fear that seizure is produced on the guided surface. Therefore, it is necessary to secure the guide clearance 5 having the size of 0.05% or more of the guide diameter d1 of the retainer 4.
(147) The pocket clearance 6 of the retainer (clearance between the retainer pocket 4b and the ball 3) is 0.8-1.8 times the size of the guide clearance 5.
(148) By setting the pocket clearance 6 to 0.8-1.8 times the size of the guide clearance 5, the Fc run-out can be made small. In case that the pocket clearance 6 is much smaller than 0.8 times the size of the guide clearance 5, there is increased a possibility that, upon whirling of the retainer, the ball 3 can hardly exist in an uniform layout position.
(149) On the other hand, in case that the pocket clearance 6 is much larger than 1.8 times the size of the guide clearance 5, there is increased a possibility that the ball 3 exists in a position of a large unequal layout angle.
(150) The structure of the invention is not particularly limited, except that the outer ring 1, the inner ring 2, the rolling element 3, the retainer 4 have the above structure.
(151) This embodiment is simply an embodiment disclosed in order to explain the rolling bearing of the invention, the invention is not limited to this embodiment, various change may be freely combined within a range of the invention. The bearing type can be also selected appropriately from an angular ball bearing, a deep groove ball bearing, a roller bearing and the like within the range of the invention.
(152) Further, in this embodiment, though the retainer 4 is the inner guide type and the ball 3 is used as the rolling element, the retainer may be an outer ring guide type and the rolling element may be a roller.
(153) As long as the guide clearance 5 of the retainer and the pocket clearance 6 of the retainer are set as described above, the whole shape of the retainer and the shape of the pocket may be also designed to any shapes and are not limited.
(154) The guide clearance and the pocket clearance of this embodiment can be applied also to the aforesaid first to thirteenth embodiments.
(155) Here,
(156) [Condition]
(157) Inner diameter: 85 mm
(158) PCD: 107 mm
(159) Ball diameter: 12.7 mm
(160) Number of balls: 22
(161) Ball: ceramic ball
(162) Contact angle: 20°
(163) Rotation speed: 14000 rpm
(164) Axial load: 1000 Kgf
(165) An analysis method is as follows:
(166) {circle around (1)} The relation between the guide clearance of the retainer and the ball unequal layout angle is assumed as follows:
Δθi=Δc/dm.Math.cos θi (A)
Δc: guide clearance
dm: ball PCD
θi: layout angle (rad) of the i-th ball
Δθi: unequal layout angle (rad) generated in the i-th ball
(When the retainer whirls due to the guide clearance, the center portion of each pocket is geometrically shifted by a value of the expression (A). The expression (A) is assumed based on the thought that a center of the ball is, on an average, in a center of the pocket.)
{circle around (2)} In case that the angular unequal layout by the expression (A) is produced in each ball, and the inner ring of the bearing rotates upon reception of the axial load, A) Power applied onto each ball from inner and outer rings B) Centrifugal force of each ball C) External force D) Elastic proximity amount of each ball and inner and outer rings E) Displacement of bearing center
the bearing displacement in which the total of A), B), and C) is 0 and a contradiction is not produced in D) and E) is obtained by a convergent calculation. Twice the displacement of this radial displacement becomes FC run-out.
(167) From the result of
(168) Next, a test bearing is incorporated into a test machine shown in
(169) [Condition]
(170) Test bearing: angular bearing (constant-position preload, back-to-back combination, inner ring guide type retainer)
(171) Inner diameter: 85 mm PCD: 107 mm Ball diameter: 12.7 mm Number of balls: 22 Ball: ceramic ball Contact angle: 20° Rotation speed: 5000-18000 rpm
(172) Effectivity of the rolling bearing of the invention can be confirmed by measuring run-out of a point α shown in
(173) In this test, only the retainer 4 is changed while using the entirely same outer ring 1, the inner ring 2, and the ball 3, and the influence by the guide clearance 5 of the retainer and the pocket clearance 6 was be confirmed.
(174)
(175) By making the guide clearance 5 of the retainer small, the FC run-out can be reduced (refer to
(176) In case that the size of the pocket clearance 6 is changed, when the pocket clearance 6 is 0.8-1.8 times the size of the guide clearance 5, there is little influence on the Fc run-out (refer to
(177) As a retainer material, polyimide resin was used. Hereby, compared with the conventional copper alloy retainer, coefficient of friction on the guided surface can be reduced, and even if the guide clearance 5 is made small, the seizure of the guided surface can be prevented.
(178) Further, the retainer material is not limited to the above material, but it can be appropriately selected and used within the range of the invention. For example, also in case that heat-resistant plastic that is high in rigidity such as PEEK (polyether etherketone) is used, the seizure of the guided surface can be improved.
(179) The test result in
(180) Since the analysis in
(181)
(182) In this embodiment, in order to prevent seizure in case that a guide clearance 5 of a retainer of an outer ring guide type is made small, oil exhausting grooves 7 as shown in
(183) According to the invention, as described above, the guide clearance of the retainer is made smaller than that of the conventional retainer, whirling of the retainer is reduced, and the size of the pocket clearance is set to an appropriate value with respect to the guide clearance, whereby the unequal layout of the ball due to the whirling of the retainer is reduced and the rotational accuracy of the bearing can be improved. Namely, according to the invention, Fc run-out at the running time at a high speed can be reduced, and in case that this rolling bearing is used in the spindle apparatus for machine tool, the quality of the machined surface can be improved.
(184) Particularly, a machine tool that performs finishing of a metal mold, requires high-speed machining and surface roughness of several μm. In case that the Fc run-out is about 20% or more with respect to this roughness, there are stripes on the external appearance, which may cause a problem in a finished surface. However, according to the invention, the guide clearance is 0.4% or less the size of the guide diameter, whereby the Fc can be made sufficiently small with respect to a target of the surface roughness and the machined surface can be improved. Further, since the guide clearance is 0.05 or more the size of the guide diameter, there is no fear of the seizure on the guided surface.
(185) In case that the pocket clearance is made much smaller than the guide clearance, when the retainer whirls, there is increased a possibility that the ball cannot exist in the nearly uniform layout position. On the other, in case that the pocket clearance is made much larger than the guide clearance, there is increased a possibility that the ball exists in the position of the large unequal layout angle. In the invention, the pocket clearance is 0.8-1.8 times the size of the guide clearance, whereby the Fc run-out can be reduced.