Electromagnetic assembly of polyphase structure
11196307 · 2021-12-07
Assignee
- FRANCECOL TECHNOLOGY (Saint Cyr Sur Loire, FR)
- ZODIAC ACTUATION SYSTEMS (Auxerre, FR)
- MBDA France (Le Plessis-Robinson, FR)
Inventors
Cpc classification
H02K1/146
ELECTRICITY
International classification
Abstract
The present invention relates to an electromagnetic assembly of polyphase structure, said assembly including: a yoke comprising an electromagnetic body; a plurality of spaced-apart blocks that protrude with respect to one of the carrier faces of the yoke and that are arranged, consecutively, along the periphery of the carrier face of the yoke; and at least one winding that is associated with the blocks, wherein there is only one yoke, the plurality of blocks is arranged in at least two groups of blocks (A, B, C) in which two consecutive blocks of a given group of blocks (A, B, C) are spaced apart by an inter-block distance (E), and each group of blocks (A, B, C) is separated from the adjacent group of blocks (A, B, C) by an inter-group distance (D) that is different from the inter-block distance (E).
Claims
1. A polyphase structure electromagnetic assembly comprising: a field frame having an electromagnetic body, a plurality of studs spaced apart and projecting from a support face of the field frame and arranged consecutively along the periphery of the support face of the field frame, and at least one winding associated with the studs, wherein: the field frame is the only field frame in the assembly, and the plurality of studs are arranged in at least two groups of studs (A, B, C), in which two consecutive studs of the one same group of studs (A, B, C) are spaced apart by an interstud distance (E) and each group of studs (A, B, C) is separated from the adjacent group of studs (A, B, C) by an intergroup distance (D) distinct from the interstud distance (E), and wherein one or more studs extend radially outward from the field frame and are attached removably against the field frame, wherein the winding is produced: in a wavy fashion, passing from one stud to another, passing alternately from one pole face of one stud to an opposite pole face for the next stud, or in an imbricated manner, passing fully around each of the studs.
2. The polyphase structure electromagnetic assembly as claimed in claim 1, wherein the body of the field frame is annular, or cylindrical in one or two annular parts, or cylinders butted together, or discoidal, or parallelepipedal.
3. The polyphase structure electromagnetic assembly as claimed in claim 1, wherein the assembly comprises several phases so that each phase corresponds: either to each of the groups of studs (A, B, C), the groups being considered consecutively, wherein a distinct winding is associated with each group, or to the combination of at least two distant groups of studs (A1, A2; B1, B2; C1, C2) associated with at least the one same winding distinct from the winding of the other groups.
4. The polyphase structure electromagnetic assembly as claimed in claim 1, wherein the intergroup distances (D) are identical over the entire field frame.
5. The polyphase structure electromagnetic assembly as claimed in claim 4, wherein each of the intergroup distances (E) is equal to an electrical angle which corresponds to: 180°/Nphases, when the number of phases is odd, and 360°/Nphases, when the number of phases is even, where Nphases is the number of phases.
6. The polyphase structure electromagnetic assembly as claimed in claim 3, wherein a subgroup is the combination of at least two distant groups of studs (A1, A2; B1, B2; C1, C2) associated with at least the one same winding distinct from the winding of the other groups, a number of subgroups of studs being preferably an even number and/or the number of groups corresponding to the number of phases is preferably an odd number.
7. The polyphase structure electromagnetic assembly as claimed in claim 3, wherein the structure is a three-phase structure that comprises: either three groups of studs (A, B, C), each of the groups corresponding to one phase, or three pairs of subgroups of studs (A1, A2; B1, B2; C1, C2), each pair of subgroups of studs (A1, A2; B1, B2; C1, C2) corresponding to one phase and the two subgroups of each pair being arranged diametrically opposite and associated with the one same winding.
8. The polyphase structure electromagnetic assembly as claimed in claim 3, wherein each group of studs or each subgroup comprises an identical number of studs.
9. The polyphase structure electromagnetic assembly as claimed in claim 3, wherein the assembly comprises one winding per group of studs or per combination of subgroups, which is formed of one or more turns associated with each of the studs.
10. The polyphase structure electromagnetic assembly as claimed in claim 1, wherein a subgroup is the combination of at least two distant groups of studs (A1, A2; B1, B2; C1, C2) associated with at least the one same winding distinct from the winding of the other groups, the winding of each group or combination of subgroups for each phase being angularly set with respect to the electrical phase angle between the phases.
11. The polyphase structure electromagnetic assembly as claimed in claim 1, wherein the studs have various shapes such as a cylindrical shape of circular or polygonal base, or a mushroom shape, or a flared solid shape preferably diverging toward the opposite side from the support face, and/or a solid shape having a recess on at least one of the pole faces (F).
12. The polyphase structure electromagnetic assembly as claimed in claim 1, wherein each stud has a surface opposite to the support face of the field frame and intended to face an airgap, having a convex shape.
13. A device comprising a polyphase structure electromagnetic assembly as claimed in claim 1 and an electromagnetic element arranged opposite and some distance away in order to create an airgap between the electromagnetic element and the electromagnetic assembly.
Description
(1) The present invention will be better understood and further features and advantages will become still further apparent from reading the detailed description which follows comprising embodiments given by way of illustration with reference to the attached figures, given by way of nonlimiting example, which may serve to supplement the understanding of the present invention and the description of how it is embodied and, where appropriate, contribute to the definition thereof, and in which:
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(18) The electromagnetic field frames C1, C2 and C3 are stacked along a z-axis and are spaced apart to allow the incorporation of an associated winding (not illustrated) arranged around the studs P of each electromagnetic field frame C1, C2 and C3 so that the windings do not touch at the pole faces F of the studs P. The pole faces F of the studs P are perpendicular to the z-axis.
(19) The electromagnetic field frames C1, C2 and C3 are arranged relative to one another in such a way as to provide an angular offset between the studs P of two consecutive field frames C1 and C2 on the one hand, and C2 and C3 on the other. Arranged in this way, along the z-axis, the assembly has a length L1.
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(21) More specifically,
(22) The polyphase structure electromagnetic assembly 1 is intended to occupy a smaller volume than the polyphase structure electromagnetic assembly of the prior art shown in
(23) It should be noted that, in
(24) The present invention is specific to the polyphase structure electromagnetic assembly 1 intended to be used notably as a stator in an electric motor, although without being limited to such an application. The polyphase structure electromagnetic assembly 1 may also be used to form an armature of a DC electric machine, a synchronous machine with magnets, a wound rotor synchronous machine, an asynchronous squirrel cage rotor machine, an asynchronous wound rotor machine, a stepping (known as variable reluctance) machine, an alternator, a starter, a retarder, a position sensor, a speed sensor, an acceleration sensor, etc.
(25) The polyphase structure electromagnetic assembly 1 of the present invention, for the purposes of use, is, for example, a stator of annular overall shape and is associated on its external periphery, as shown in
(26) The magnetic element 2 consists, by way of example, of a plurality of pairs of magnets 20, 21 arranged, on the one hand, side by side and, on the other hand, opposite and some distance away from the polyphase structure electromagnetic assembly 1. Each pair of magnets 20, 21 corresponds to a magnetic pole.
(27) According to the target application, the magnetic element 2 opposite the electromagnetic assembly 1 may be made up of unpowered studs, notably in the context of a variable reluctance electric machine or of a squirrel cage, notably in the context of an asynchronous electric machine, or of a coil powered with direct current, notably in the case of a synchronous electric machine, or of a coil powered with alternating current, notably in the context of an induction electric machine, or of a short-circuiting coil, notably in the context of an asynchronous electric machine.
(28) The magnets or the coil of the electromagnetic element may be mounted on a plain surface or arranged in slots formed at the surface of the magnetic-material body of the electromagnetic element 2.
(29) The polyphase structure electromagnetic assembly 1 comprises, according to the present invention, a single unique field frame 5 of which the body is annular with a plurality of studs 50 projecting from one of the faces 5A of the field frame 5, referred to as the support face 5A of the field frame 5. In the embodiment depicted, the support face 5A of the field frame 5 is an external face.
(30) In addition, a winding 6 is associated with each of the studs 50.
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(32) The field frame 5 is, in the exemplary embodiment, of annular shape with a median axis corresponding to the z-axis which is perpendicular to a radial plane of the field frame 5. The studs 50 project with respect to the external face 5A.
(33) As an alternative, depending on the use, the studs 50 project with respect to an internal face 5B, acting as the support face 5B, of the body of the field frame 5, as shown for example in the exemplary embodiment of
(34) The field frame 5 is preferably made up of an assembly, particularly by riveting, of sheets of ferromagnetic material stacked axially along the z-axis.
(35) The studs 50 constitute volumes that project from the support face 5A or 5B of the field frame 5 and which are separated by slots 51. As will be seen later on, the studs 50 may adopt various shapes. By contrast, for the one same electromagnetic assembly according to the present invention, the studs 50 of the field frame 5 preferably all have the same shape.
(36) In one particular embodiment, the studs 50 are formed as one with the body of the field frame 5 because they are manufactured in one piece with the body of the field frame 5 from precut metal sheets or from powder, notably a ferromagnetic powder agglomerated particularly by pressing, sintering or any other method, and the periphery of which follows the geometry of the body of the field frame 5 and of the studs 50.
(37) As an alternative, once it has been obtained, the monoblock component comprising the studs 50 and the field frame 5 may be split into several identical or different subassemblies in order to make assembly and winding thereof easier.
(38) According to another complementary or alternative variant form of embodiment, all the studs 50 or some of the studs 50 are removable. With this embodiment, the studs 50 are associated with the body of the field frame 5 by insetting with or without clearance and/or by bonding and/or using an interface and securing element.
(39) The body of the field frame 5 preferably has accommodating housings to accommodate a base of the studs 50, particularly having a shape of mutual collaboration with the shape of the base of the studs 50, for example in the shape of a dovetail. The depth of the accommodating housings is preferably limited to 10 mm, and in particular is of the order of 1 mm. The removability of the studs 50 notably offers the advantage of making it easier to insert the winding.
(40) Through an annular shape and the winding being wound around the studs 50, the magnetic flux, when the winding 6 is powered with current, is intended to be oriented substantially radially in the airgap 3. What is meant by a radial direction for the electromagnetic assembly according to the present invention is a direction that corresponds to a direction that is radial with respect to the field frame 5.
(41) The essential specific feature of the present invention notably relates to the unique field frame 5 of the electromagnetic assembly 1 and to the arrangement of the studs 50 on the field frame 5, the distribution of which studs will be detailed later on.
(42) Compared to
(43) As shown notably in
(44) According to the present invention, with reference to
(45) In the exemplary embodiment shown, the three-phase structure electromagnetic assembly has three groups to provide a three-phase structure. Each group of studs A, B, C is separated from the next adjacent group of studs by an intergroup distance D. The intergroup distance D is, according to one particular configuration, distinct from an interstud distance E, or spacing E, separating two consecutive studs 50 of the one same group of studs. The intergroup distance D and the interstud distance E are to be understood considering a median axis x of each stud in the direction perpendicular to the plane of the support face 5A or 5B.
(46) The interstud distance E between two studs 50 of the same group of studs is preferably identical. Alternatively, according to particular exemplary embodiments, the interstud distance E of the one same group may be different.
(47) In the example of
(48) The winding 6 of the electromagnetic assembly 1 is split into distinct groups of winding 60, 61 and 62 and notably three groups of winding 60, 61 and 62, each respectively associated with each of the groups of studs, notably three groups of studs.
(49) The configuration in groups of studs, combined with an intergroup distance D distinct from the interstud distance E separating two studs 50 of the same group of studs 50, makes it possible, when the groups of winding 60 to 62 are electrically powered, to achieve an electrical phase shift between the phases providing a polyphase, in this instance three-phase, structure electromagnetic assembly.
(50) The polyphase structure electromagnetic assembly 1 as illustrated in the figures has a three-phase structure. Thus a polyphase structure is achieved on a unique field frame 5.
(51) The polyphase structure electromagnetic assembly forms a monoblock assembly, which means to say one having magnetic poles associated with a single field frame, unlike in the prior art illustrated in
(52) The winding 6, and, respectively, each group of winding 60, 61, 62, associated with each group of studs 50 is an electrical conductor consisting of an electric wire or of several electric wires gathered together, insulated or not insulated from one another, to form just one single electric wire. The electric wire may have a solid or hollow cross section, may have a flat, hexagonal, round, square, rectangular or any other regular or irregular cross-sectional shape. The electric wire is associated with each stud making one or more turns (for example twenty-four turns in one exemplary embodiment) around same.
(53) The winding is associated with each stud by being wound around the stud, in a so-called imbricated or looped manner, or else is laid alternately against just one of the pole faces of each stud zigzagging in a so-called undulating manner from alternating pole faces of each consecutive stud as illustrated in
(54) Alternatively, it is possible to combine undulating and imbricated styles of winding.
(55) For preference, the windings 60, 61 and 62 are powered separately by a polyphase electrical power supply the number of phases of which corresponds to the number of groups of studs and therefore of phases of the electromagnetic assembly 1.
(56) The windings 60, 61 and 62 are connected in a star or delta or zigzag or some other connection configuration.
(57) In addition, advantageously, the input and the output of the electrical power supply to each winding is situated respectively at each of the end studs of each group of studs.
(58) The field frame 5 in the example of
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(60) The groups of studs A, B and C are separated by the intergroup distance D. The electromagnetic element 2 as depicted in
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(63) Advantageously, particularly to facilitate the winding of the windings around the studs 50, the field frame 5 is formed of two facing cylindrical parts 52 and 53 securely assembled with one another only after the windings have been fitted.
(64) Each cylindrical part 52, 53 of the field frame 5 comprises half the total number of studs. For each cylindrical part 52, 53 of the field frame 5, each stud of a group is spaced, which means to say offset angularly, away from the next stud by an offset distance G designed to accommodate a stud of the cylindrical part of the field frame 5 opposite, as shown in
(65) Once the two parts 52 and 53 have been assembled, the field frame 5 obtained constitutes a unit assembly. Furthermore, the studs 50 are arranged in such a way as to form an intergroup distance D distinct from the interstud distance E.
(66) In one particular embodiment, the studs 50 are notched on their base to form a recess 54, setback or projecting, for winding the windings 60 to 62, notably in a wavy manner. Such a configuration of the studs 50 makes it possible to save volume parallel to the pole faces. Such a shape is usually referred to as “claw shape”.
(67) While the field frame may adopt various forms, so too the studs 50 may likewise adopt various shapes.
(68) By way of nonlimiting examples, the studs have: a cylindrical shape of circular cross section, as shown in
(69) Moreover, one surface 55 of the studs, opposite to a surface of the flats secured to the support face 5A, is intended to lie opposite the magnetic element 2 and may have a shape that does not follow the shape of the line of the magnetic element 2 opposite, so as to produce an airgap that is variable. In particular, a surface shape, for example convex, may be conceived of.
(70) The studs 50 and therefore the field frame 5 have a length L in the direction perpendicular to the pole faces, notably along the z-axis in the case of an annular or cylindrical field frame, or in the direction perpendicular to the direction in which the groups of studs are arranged.
(71) The length L is adapted to suit the target application. For example, in the case of a motor, this length will be dependent on the desired maximum torque and on the circumference of the field frame 5 when this is annular or cylindrical.
(72) In
(73) In an alternative form of the embodiment illustrated in
(74) The field frame 5b of
(75) The polyphase structure electromagnetic assembly 1 of
(76) The field frame 5 of the polyphase structure electromagnetic assembly 1 is annular in shape, two subgroups of studs, particularly a pair of distant and nonadjacent groups, intended to form a phase with the associated winding are therefore arranged diametrically opposite.
(77) By way of example, the field frame 5 comprises eighteen studs numbered from P1 to P18 and distributed in six subgroups A1, B1, C1, A2, B2, C2 of three studs each. The first phase corresponds to the two diametrically opposite subgroups A1 and A2 with the studs numbered P1, P2, P3 on the one hand and P10, P11, P12 on the other. The second phase corresponds to the two diametrically opposite subgroups B1 and B2 with the studs P4, P5, P6 on the one hand and P13, P14, P15 on the other. The third phase corresponds to the two diametrically opposite subgroups C1-C2 comprising the studs P7, P8, P9 on the one hand and P16, P17, P18 on the other. The adjacent groups of studs, or subgroups, A1 to C2 are preferably equidistant from one another, which means to say the intergroup distance is identical.
(78) A respective winding 60, 61 and 62 is associated with each pair of subgroups A1 and A2, B1 and B2, C1 and C2, to form the three phases respectively.
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(80) According to one particular embodiment, the first winding 60 is associated with the studs P1, P2, P3, P10, P11 and P12, the electrical power supply input being at stud P1 and the output at stud P12. The second winding 61 is associated with the studs P4, P5, P6, P13, P14, P15, the electrical power supply input being at stud P4 and the output at stud P15. The third winding 62 is associated with the studs P7, P8, P9, P16, P17 and P18, the electrical power supply input being at stud P7 and the output at stud P18. The direction of the current is symbolized by the arrows in
(81) The windings 60, 61 and 62 are powered separately by a polyphase electric power supply the number of phases of which corresponds to the number of pairs of subgroups of studs.
(82) Whatever the embodiment, (each phase corresponding to each group of studs, each group considered consecutively, or else each phase corresponding to at least two nonconsecutive groups of studs called subgroups) a phase angle θ between the phases is given, in a preferred embodiment, by the following formula, which is expressed in terms of electrical angle: for an odd number of phases: θ=180°/number of phases if the number of studs per subgroup is odd θ=360°/number of phases if the number of teeth per subgroup is even for an even number of phases: θ=180°/number of phases
(83) Each group, or subgroup, of studs preferably comprises an identical number of studs 50. Alternatively, according to specific exemplary embodiments, the groups of studs may contain different numbers of studs 50.
(84) Finally, the number of magnetic poles Np of the magnetic element 2, particularly a rotor according to the exemplary embodiment presented, opposite the polyphase structure electromagnetic assembly 1 of the present invention is dependent on the number of studs 50 of the polyphase structure electromagnetic assembly 1 and on the number of groups of studs.
(85) The number of magnetic poles Np can be expressed in a preferred embodiment as follows:
Np=(Nphases*Nsubgroups*Nstuds-subgroup)+kd
(86) Where Nphases is the number of phases, Nsubgroups is the number of subgroups, Nstuds-subgroup is the number of studs per subgroup, and if the number of phases is even Kd=Nsubgroups if the number of phases is odd and if Nstuds-subgroup is odd, Kd=Nsubgroups or if Nstuds-subgroup is even Kd=2*Nsubgroups
(87) Of course, the invention is not limited to the embodiments described hereinabove and provided solely by way of example. It encompasses various modifications, alternative forms and other alternative variations that a person skilled in the art might conceive of within the context of the present invention and particularly all combinations of the various modes of operation described hereinabove, which may be considered separately or in combination.