Method for operating an electrical system having a plurality of electrical loads, power supply unit, and electrically operated system
11196289 · 2021-12-07
Assignee
Inventors
Cpc classification
Y04S20/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02J13/00006
ELECTRICITY
Y02B90/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G05B2219/2639
PHYSICS
Y04S20/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y04S40/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A power supply unit, an electrically operated system and a method for operating an electrical system, wherein the power supply unit connects through a basic supply voltage or a buffer voltage, which is provided by an energy store unit, where to perform a controlled switch-on process of the electrical loads, a switch-on delay time is specified, after the expiration of which the basic supply voltage or the buffer voltage is connected through at the output of the power supply unit, and where to perform a controlled switch-on process of the electrical loads, a voltage is output only when a charge level of the energy store unit is greater than or equal to a threshold value of the energy store charge level such that switch-on management for power supplies that ensures absolutely safe interruption-free and thus trouble-free start-up of a plurality of electrical loads is achieved.
Claims
1. A method for operating an electrical system having a plurality of electrical loads which are connected to at least one power supply unit and are supplied with voltage by said power supply system, the at least one power supply unit one of (i) connecting through a basic supply voltage and (ii) connecting through a buffer voltage which is provided by an energy store unit in cases of a failure of the basic supply voltage, an adjustable switch-on delay time being predetermined or determined in order to perform a regulated switch-on process of a least one electrical load of the plurality of electrical loads, and one of (i) the basic supply voltage and (ii) a buffer voltage at an output of the at least one power supply unit being connected through after expiration of the switch-on delay time, the method comprising: re-running, in an event of failure of the basic supply voltage before expiration of the predetermined switch-on delay time, the adjustable switch-on delay time, beginning from an instant in time at which the basic supply voltage fails and repeating the re-running of the adjustable switch-on delay time, until one of (i) the basic supply voltage is available again, (ii) after checking a charge level of the energy store unit, the buffer voltage is output at the output of the power supply unit as an output voltage as a function of the charge level, (iii) a charge level of the energy store unit has reached a threshold value and (iv) adjusting the delay in a self-learning manner; and outputting at the output of the power supply unit the output voltage one of (i) immediately in a presence of the basic supply voltage or the buffer voltage and (ii) only after a multiple of the adjustable switch-on delay time has elapsed.
2. The method as claimed in claim 1, wherein the charge level or the threshold value is one of predetermined by a user and determined continuously.
3. The method as claimed in claim 1, wherein the power supply unit exchanges data with the plurality of electrical loads via a first communication network and with the energy store unit via a second communication network; wherein the data comprises a selection of at least one variable selected from the group comprising voltage values, threshold values, charge level of the energy store unit, time periods and time values.
4. The method as claimed in claim 2, wherein the power supply unit exchanges data with the plurality of electrical loads via a first communication network and with the energy store unit via a second communication network; wherein the data comprises a selection of at least one variable selected from the group comprising voltage values, threshold values, charge level of the energy store unit, time periods and time values.
5. The method as claimed in claim 1, wherein all data are one of (i) predetermined manually and (ii) with a configuration or parameterization of the power supply unit.
6. The method as claimed in claim 5, wherein the data comprises at least one of (i) the threshold value for the energy store charge level and (ii) the adjustable switch-on delay time.
7. The method as claimed in claim 1, wherein the voltage output at the output of the power supply unit is divided and provided to the plurality of electrical loads with a time delay.
8. The method as claimed in claim 1, further comprising: determining a charging time of the energy store unit, during which the energy store unit is charged up to the threshold value of the energy store charge level.
9. A power supply unit, comprising: at least one output for supplying a voltage to a plurality of electrical loads; at least one first input which is connected to an output of a voltage source which supplies a basic supply voltage; at least one second input which is connected to an output of an energy store unit which supplies a buffer voltage upon failure of the basic supply voltage; wherein the power supply unit is configured to perform a regulated switch-on process of at least one electrical load of the plurality of electrical load to: initiate an adjustable switch-on delay time; re-run, in an event of failure of the basic supply voltage before expiration of a predetermined adjustable switch-on delay time, the adjustable switch-on delay time, beginning from an instant in time at which the basic supply voltage fails and repeat the re-running of the adjustable switch-on delay time, until one of (i) the basic supply voltage is available again, (ii) after checking a charge level of the energy store unit, the buffer voltage is output at the output of the power supply unit as an output voltage as a function of the charge level, (iii) a charge level of the energy store unit has reached a threshold value and (iv) adjusting the delay in a self-learning manner; and output, at the output of the power supply unit, the output voltage one of (i) immediately in a presence of the basic supply voltage or the buffer voltage and (ii) only after a multiple of the adjustable switch-on delay time has elapsed.
10. The power supply unit as claimed in claim 9, further comprising: at least one first interface for communication and for data exchange via a first communication network with the plurality of electrical loads; and at least one second interface for communication and for data exchange via a second communication network with the energy store unit.
11. The power supply unit as claimed in claim 9, further comprising: a module for determining an energy store charge level of at least one of (i) the energy store unit and (ii) the charging time.
12. The power supply unit as claimed in claim 10, further comprising: a module for determining an energy store charge level of at least one of (i) the energy store unit and (ii) the charging time.
13. The power supply unit as claimed in claim 9, further comprising: at least one further interface for communication with one of (i) external servers (ii) control systems and (ii) via the first or second interfaces.
14. The power supply unit as claimed in claim 9, further comprising: an engineering tool for performing engineering, configuration and parameterization of the power supply unit.
15. The power supply unit as claimed in claim 9, wherein the energy store unit comprises at least one battery module.
16. An electrically operated system with the plurality of electrical loads, said electrically operated system comprising the at least one power supply unit as claimed in claim 9.
17. The electrically operated system as claimed in claim 16, wherein at least one of (i) the power supply unit and (ii) the electrical loads comprise software modules and are configured for parameterization via a software tool.
18. A non-transitory computer readable medium encoded with a computer program having program code instructions which, when executed by a processor of a computer, causes operation of an electrical system having a plurality of electrical loads which are connected to at least one power supply unit and are supplied with voltage by said power supply system, the at least one power supply unit one of (ii) connecting through a basic supply voltage and (ii) connecting through a buffer voltage which is provided by an energy store unit in cases of a failure of the basic supply voltage, an adjustable switch-on delay time being predetermined or determined in order to perform a regulated switch-on process of a least one electrical load of the plurality of electrical loads, and one of (i) the basic supply voltage and (ii) a buffer voltage at an output of the at least one power supply unit being connected through after expiration of the adjustable switch-on delay time, the computer program comprising: program code for re-running, in an event of failure of the basic supply voltage before expiration of the predetermined adjustable switch-on delay time, the adjustable switch-on delay time, beginning from an instant in time at which the basic supply voltage fails and repeating the re-running of the adjustable switch-on delay time, until one of (i) the basic supply voltage is available again, (ii) after checking a charge level of the energy store unit, the buffer voltage is output at the output of the power supply unit as an output voltage as a function of the charge level, (iii) a charge level of the energy store unit has reached a threshold value and (iv) adjusting the delay in a self-learning manner; and program code for outputting at the output of the power supply unit the output voltage one of (i) immediately in a presence of the basic supply voltage or the buffer voltage and (ii) only after a multiple of the adjustable switch-on delay time has elapsed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention and its embodiments and further advantages is described and explained in more detail below on the basis of the figures, in which exemplary embodiments of the invention are shown, in which:
(2)
(3)
(4)
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
(5) One embodiment variant of an electrically operated system 10 with at least one power supply unit and with a plurality of electrical loads 1, 2 or 3 is shown in
(6) In order to be able to operate industrial PCs or controllers, a 24V direct current is typically required. In order to obtain a 24V direct current, the alternating current (in Europe 230 V) supplied by the network is converted with an AC/DC converter. This AC/DC converter is typically accommodated in a standard power supply 6, which supplies a basic supply voltage Ug (here in the form of 24 V direct current). One such standard power supply is, however, not able to cover interruptions in the basic supply voltage. The standard power supply 6 for supplying a basic supply voltage Ug is typically formed as an individual module.
(7) In order to make the system more failsafe, an interruption-free power supply is used. One such interruption-free power supply unit 5 is shown in
(8) In the exemplary embodiment shown in
(9) The energy store unit 7 comprises any number of battery modules 7a, 7b, . . . . The battery modules can be based on maintenance-free lead batteries, temperature-sensitive pure lead batteries, long-lasting lithium batteries or on a capacitor technology, for instance. In the presence of an energy store unit 7, failure of a source 6 providing a basic supply voltage Ug can be bridged for a period of time tp via a buffer voltage Up, which is supplied by the energy store unit 7.
(10) A power supply unit 5 or a standard power supply 6 has at least one power output for the desired output voltage Ua or the desired current and can have one or also more communication outputs, such as a USB port or an Ethernet/Profinet interface. Depending on use, power supply units 5 or 6 also exist, which are not connected to a communication network 12 or have absolutely no communication interface and which are only to be controlled via the locally installed firmware.
(11) An interruption-free power supply unit 5, as shown in the exemplary embodiment in
(12) The PC/machine is electrically connected to the power output of the power supply unit 5. The restart of the PC/machine always occurs immediately if the regular basic supply voltage Ug is present at the power input of the power supply unit 5 and as a result the power output of the power supply unit 5 is immediately switched on, which in this case supplies the output voltage Ua=Ug. In buffer mode, the power supply unit 5 connects through the buffer voltage Up supplied by the battery modules of the energy store unit and the output voltage Ua=Up is applied. Here, the power supply unit 5 does not consider whether the energy store is sufficiently charged. A renewed breakdown of the regular basic supply voltage can possibly not be bridged entirely. It should be noted that whenever the basic supply voltage Ug is present, the battery modules of the energy store unit are also charged at the same time.
(13) Under the afore-cited conditions, in order to now ensure a regulated switch-on process of the electrical load 1, 2, 3, . . . , various embodiments are proposed in accordance with the invention: A switch-on management for power supplies, which either takes into account a switch-on delay time selected by the user (i.e., delay time-dependent switch-on management) or which controls the switching-on of the power output of a power supply unit as a function of an energy store charge level (i.e., energy store charge level-dependent switch-on management). With power supplies with a connected energy store, as shown in
(14) The delay time-dependent switch-on management is the embodiment in which the user prespecifies or configures a specific switch-on delay time tv. After the switch-on delay time has elapsed, either a basic supply voltage Ug or a buffer voltage Up is present at the output of the power supply unit 5 of the exemplary embodiment shown in
(15) The energy store charge level-dependent switch-on management is the embodiment in which the user prespecifies or configures a threshold value SW for a charge level LN of the energy store unit 7. After reaching this threshold value SW, i.e., when the charge level LN of the energy store unit is equal to or greater than the predetermined threshold value, either a basic supply voltage Ug or a buffer voltage Up is present at the output of the power supply unit 5 of the exemplary embodiment shown in
(16) With the configuration of the energy store charge level-dependent switch-on management, which is suited to interruption-free power supplies with a connected energy store unit, the user must give considerably less consideration than is the case with the time-delayed switch-on management that does, however, have the advantage that it is also suitable for power supplies without an energy store unit, in other words for standard power supplies. The use of an interruption-free power supply, which offers both a time delay and also consideration of the charge level of the energy store unit, will certainly ensure the greatest reliability of a switch-on management.
(17)
(18) In
(19) In
(20) In accordance with the disclosed embodiments of the invention, there is provision in one embodiment for an extension of the switch-on delay time tv up to time instant te, at which the basic supply voltage Ug is available again for through-connection. This embodiment is in particular useful for power supply units without an energy store unit. Power supply units with a connected energy store unit (as shown in
(21) In
(22) In one variant of this exemplary embodiment, if the basic supply voltage Ug fails, the switch-on delay time tv is repeated until the basic supply voltage Ug is available again (te1 in
(23)
(24) In
(25) For all previously described embodiment (described in
(26) The switch-on management embodiments are preferably implemented as firmware in the power supply or however also as application software, e.g., as a software module on a processor in or outside of the power supply. As shown in
(27) In one embodiment, the engineering, i.e., the configuration of the switch-on management application software, can occur via an engineering software tool. With a network failure, the buffer voltage and the integration of the power supply into a network enable the power supplies also to be brought into a defined state independently of one another, such as in a time-delayed manner. For this purpose, function blocks, e.g., for the Siemens SIMATIC, are then available. By integrating the switch-on management application software into a higher-level engineering or automation system or also control system, the configuration or parameterization of any data, states, alarms, diagnostic information can be prescribed inherently in the system during the commissioning of a technical system and observed and visualized during ongoing operation. The corresponding device configuration (selection of the switch-on management embodiment and the entry of the desired delay time or the energy store charge level) can be transmitted here via an engineering tool to the power supply unit or performed directly via a web server of the power supply unit.
(28) Both the delay time-dependent and also the energy level-dependent switch-on management also then function, if these are power supply units, which are not connected to a communication network (12, 13) or do not have a communication interface. Particularly for power supply units without a communication network/communication interface, it is particularly advantageous to comfortably set the desired embodiment of the delay time-dependent switch-on management manually by way of a switch, such as a rotary coding switch, directly on the power supply, provided that the switch-on management embodiments are implemented in the firmware of the power supply. The user then selects the relevant embodiment dependent on use.
(29) However, the energy level-dependent switch-on management can also be used without a communication network/communication interface (communication networks 12 and 13), if the power supply unit 5 can measure the energy that has been taken from the energy store 7 during buffer mode. This energy must then be fed back again to the energy store 7 (or however at least the energy quantity to reach the switching threshold SW) before the power output is switched on again in order to ensure safe operation in accordance with the disclosed embodiments of the invention.
(30) In addition, with an energy store charge level-dependent switch-on management, it is conceivable to fix it as a standard procedure in the firmware of the power supply.
(31) With delay time-dependent switch-on management, a specific switch-on delay time is, as described, either predetermined manually by a user or via an engineering tool or a higher-level system. This period of time should be able to be set to be sufficiently large, i.e., a freely selectable period of time between one second and the maximum charge time of the energy store used (this can extend into hours). The switch-on delay time should be selected to be sufficiently large so that the energy store used and charged up to the discharge limit can be charged again up to a specific charge level or entirely, in order to ensure that the power-up time, e.g., of a PC/machine plus the power-down time of the PC/machine can be bridged by the energy store. The switch-on delay time is then always taken into account for the switching-on of the power output, if the regular supply voltage is present at the power supply but in the preceding operation a failure of the regular supply voltage is registered and a transition to buffer mode must be made that has triggered the powering-down of the PC/machine. It is absolutely conceivable to offer an additional option, which generally (in other words even in the absence of a buffer mode having to be present in the preceding operation of the power supply, which has triggered the powering-down of a PC/machine), is to await the switch-on delay when the power supply is to be operated further. The delay time-dependent embodiment could preferably be used if the operation of several machines always has to occur in synchrony, i.e., if a number of machines are dependent upon one another and above all on the same supply voltage and always have to be put into operation at the same time.
(32) With the energy store charge level-dependent switch-on management, the energy store charge level decides when the power output of the power supply is switched on, when the regular supply voltage is present at the power supply, but during preceding operation failure of the regular supply voltage had been registered and a transition into buffer mode had to be made which has triggered the powering-down of a PC/machine. With the configuration of the pure energy store charge level-dependent switch-on management, a user must pay significantly less attention than with delay time-dependent switch-on management. However, it is also conceivable here to offer an additional option, which generally is to await the reaching of the set energy store charge level upon further operation of the power supply (even in the absence of a buffer operation having to be present in the preceding operation of the power supply, which has triggered the powering-down of the PC/machine). An application can naturally also continuously determine the energy required for the powering-up and powering-down of the PC/machine (here, the measuring of the energy can occur via the power supply unit itself or via a separate apparatus) and thus reestablish the energy store charge level required for the secured further operation and the associated switching threshold. The application can then adapt itself in a self-learning manner via increasing the switching threshold to, e.g., an ageing energy store or to changes to the PC/machine or adapt itself by way of reducing the switching threshold to, e.g., a new energy store (as a result of which the old one has been replaced) or to changes to the PC/machine. By means of continuously determining the switching threshold, which shows nothing other than a condition monitoring of the energy store or even of the PC/machine, the optimal replacement time of the energy store can be determined and communicated via a reporting system to ensure the safe powering-up and powering-down of the PC/machine.
(33)
(34) The method comprises re-running, in an event of failure of the basic supply voltage Ug before expiration of the predetermined switch-on delay time tv, the switch-on delay time tv, beginning from an instant in time at which the basic supply voltage Ug fails and repeating the re-running the switch-on delay time tv, until one of (i) the basic supply voltage Ug is available again and (ii) after checking a charge level LN of the energy store unit 7, the buffer voltage Up is output at the output of the power supply unit 5 as an output voltage Ua as a function of the charge level LN and (iii) a charge level LN of the energy store unit 7 has reached a threshold value SW, as indicated in step 310.
(35) Next, the output voltage Ua is output at the output of the power supply unit 5 either (i) immediately in a presence of the basic supply voltage Ug or the buffer voltage Up or (ii) only after a multiple of the switch-on delay time tv has elapsed, as indicated in step 320.
(36) Thus, while there have been shown, described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.