Drive device for a vehicle axle, in particular a rear axle

Abstract

A drive device for a vehicle axle, in particular a rear axle, of a two-track vehicle with an electric drive, wherein an electric machine is associated with every vehicle wheel of the vehicle axle, the electric machine shafts of which electric machine can be drivingly connected, by a first and a second shifting element, to a first and a second flange shaft of the vehicle wheels, and wherein in a first transmission gear, the first and the second shifting element are shifted and the electric machine shafts output directly to the flange shafts of the vehicle wheels via the first and the second shifting element. The vehicle axle has a transverse differential which, on the output side, outputs to the flange shafts of the vehicle wheels and, on the input side, can be drivingly connected to the electric machine shafts by means of a third and a fourth shifting element.

Claims

1. A drive device comprising: a vehicle axle, in particular a rear axle, of a two-track vehicle having electric drive, wherein an electric machine is associated with each vehicle wheel of the vehicle axle, the electric machine shafts of which are connectable via respectively a first and a second shifting element with respect to drive to a first and a second flange shaft of the vehicle wheels, and wherein in a first transmission gear, the first and second shifting elements are shifted and the electric machine shafts output via the first and second shifting elements directly to the flange shafts of the vehicle wheels, wherein the vehicle axle has an axle differential, which outputs on the output side to the flange shafts of the vehicle wheels and is connectable on the input side with respect to drive via a third and fourth shifting element to the electric machine shafts, wherein in a second transmission gear, the third and/or fourth shifting elements are closed and the first and/or second electric machine shafts output via the third and fourth shifting element and the axle differential to the flange shaft, wherein the first and the second electric machine shafts are each connected via a first and a second transmission step, in particular spur gear steps, to the first and second flange shafts, wherein the first and the second electric machine shafts can be coupled via the third and fourth shifting elements to at least one intermediate shaft, which outputs via a third transmission step, in particular a spur gear step, to the input side of the axle differential.

2. The drive device as claimed in claim 1, wherein, when the first transmission gear is shifted, a wheel-selective drive takes place, in which a first torque flow from the first electric machine is transmitted via the first shifting element to the first flange shaft and independently therefrom, i.e., decoupled with respect to drive, a second torque flow from the second electric machine is transmitted via the second shifting element to the second flange shaft.

3. The drive device as claimed in claim 1, wherein, when the first transmission gear is shifted, the third and fourth shifting elements are open.

4. The drive device as claimed in claim 1, wherein the axle differential is designed in such a way that an equal drive torque distribution onto the first and second flange shafts takes place, and/or in that particularly for a redistribution taking place with shifted first transmission gear of the drive torques acting on the left and right vehicle wheels, the third or fourth shifting element is closed, whereby the drive torque generated by the first or second electric machine is allocated into a partial drive torque, which is transmitted via the first or second shifting element directly to the first or second flange shaft, and into a partial drive torque, which is transmitted via the third or fourth shifting element to the axle differential and is allocated there uniformly onto the left and right vehicle wheels.

5. The drive device as claimed in claim 1, wherein, when the second transmission gear is shifted, a differential drive takes place, in which the first and second shifting elements are open, and a drive torque generated by the first and/or second electric machine is transmitted via the third and/or fourth shifting element to the axle differential.

6. The drive device as claimed in claim 5, wherein, for a redistribution taking place when the second transmission gear is shifted of the drive torques acting on the left and right vehicle wheels, the first or second shifting element is closed, whereby the drive torque generated by the first or second electric machine, is allocated into a partial torque which is transmitted via the first or second shifting element directly to the first or second flange shaft, and into a partial torque, which is transmitted via the third or fourth shifting element to the axle differential and is allocated there uniformly onto the left and right vehicle wheels.

7. The drive device according to claim 1, wherein the first and second electric machine shafts are positioned in an axially-parallel arrangement to the first and second flange shafts, in which the first and second electric machines are positioned in a mirror image with respect to a vehicle center longitudinal plane, and the electric machine shafts extend toward one another in the vehicle transverse direction.

8. The drive device according to claim 7, wherein the first and the second transmission steps are arranged inside the two electric machines in the vehicle transverse direction, and in that an installation space for the third and fourth shifting elements and for the axle differential is provided in the vehicle transverse direction between the two transmission steps.

9. The drive device according to claim 8, wherein the electric machine shafts can be coupled via the third and fourth shifting elements to precisely one common intermediate shaft.

10. The drive device according to claim 1, wherein the first and second electric machines are arranged axially opposing in the vehicle longitudinal direction with respect to the flange shafts, and in particular the two electric machines are arranged in alignment in the vehicle longitudinal direction.

11. The drive device according to claim 10, wherein the third transmission step has two spur gear steps outputting to the axle differential input side, of which a first spur gear step can be coupled via the third shifting element to the first electric machine shaft, and a second spur gear step can be coupled via the fourth shifting element to the second electric machine shaft.

12. The drive device according to claim 10, wherein the two electric machines are arranged in a first longitudinal plane, the third and fourth shifting elements are arranged in a second longitudinal plane, the first shifting element and the first transmission step are arranged in a third longitudinal plane, the third transmission step and the axle differential are arranged in a fourth longitudinal plane, and the second shifting element and the second transmission step are arranged in a fifth longitudinal plane.

13. The drive device according to claim 1, wherein the electric machines and the first and second flange shafts are positioned in a coaxial arrangement, in which coaxial arrangement the third and fourth shifting elements and the axle differential are arranged between the electric machines in the vehicle transverse direction, and in that the electric machine shafts are embodied as hollow shafts, through which the flange shafts are guided toward the vehicle exterior.

14. The drive device according to claim 13, wherein the first and the second transmission steps are each arranged outside the electric machines in the vehicle transverse direction.

15. The drive device according to claim 1, wherein the two electric machines are positioned in a longitudinal arrangement, in which longitudinal arrangement the electric machines are positioned with the electric machine shafts thereof axially-parallel to one another and perpendicular to the flange shafts.

16. The drive device according to claim 15, wherein the third transmission step has two spur gear steps outputting to the axle differential input side, of which a first spur gear step can be coupled via the third shifting element to the first electric machine shaft, and a second spur gear step can be coupled via the fourth shifting element to the second electric machine shaft.

17. The drive device according to claim 16, wherein the first electric machine shaft, the third shifting element, and the first shifting element are arranged coaxially in the vehicle longitudinal direction, and in that the second electric machine shaft, the fourth shifting element and the second shifting element are arranged coaxially in the vehicle longitudinal direction.

18. The drive device according to claim 16, wherein an installation space, in which the third transmission step is arranged together with the axle differential, is provided between the first transmission step and the second transmission step in the vehicle longitudinal direction.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The disclosure and its advantageous embodiments and refinements and the advantages thereof will be explained in greater detail hereafter on the basis of drawings.

(2) In the figures:

(3) FIG. 1 shows the outline of an electrically operated motor vehicle from above having emphasized, schematically illustrated vehicle axles;

(4) FIG. 2 shows a drive device for the rear axle of the vehicle according to a first exemplary embodiment;

(5) FIG. 3 shows a view corresponding to FIG. 2 having emphasized drive torque flow with shifted first transmission gear;

(6) FIG. 4 shows a view corresponding to FIG. 2 having emphasized drive torque flow with shifted second transmission gear;

(7) FIG. 5 shows a view corresponding to FIG. 3 with an additional torque displacement to the flange shaft leading to the right vehicle wheel;

(8) FIG. 6 shows a view corresponding to FIG. 2 having a torque displacement to the flange shaft leading to the right vehicle wheel;

(9) FIG. 7 shows view corresponding to FIG. 2 of drive devices according to a second exemplary embodiment;

(10) FIG. 8 shows view corresponding to FIG. 2 of drive devices according to a third exemplary embodiment;

(11) FIG. 9 shows view corresponding to FIG. 2 of drive devices according to a fourth exemplary embodiment; and

(12) FIG. 10 shows view corresponding to FIG. 2 of drive devices according to a fifth exemplary embodiment.

DETAILED DESCRIPTION

(13) An electrically driven motor vehicle is shown in FIG. 1, which has an electrically drivable front axle VA and an electrically drivable rear axle HA. The front axle VA is equipped with precisely one electric machine 1, which outputs, via a front axle differential 3, to the left and right flange shafts 7, 9 leading to the right and left front wheels 5. The rear axle HA has a drive device, in which, in contrast to the front axle VA, one electric machine EM1, EM2 is associated with each of the rear wheels 15. The two electric machines EM1, EM2 are arranged in FIG. 1 axially-parallel to the right and left flange shafts 11, 13, which are coaxially aligned in relation to one another and lead to the rear wheels 15 and define the wheel axles thereof. The first and the second electric machines EM1, EM2 are positioned behind the flange shafts 11, 13 in a mirror image with respect to a vehicle center longitudinal plane M. A first transmission step U1 and a second transmission step U2 and, approximately in the middle, an axle differential 17 are positioned between the two electric machines EM1, EM2. The axle differential 17 is designed in this case in common practice so that an equal drive torque distribution takes place on to the first and the second flange shafts 11, 13. The above drive components installed in the rear axle HA together form a drive device, the transmission structure of which is explained hereafter on the basis of FIG. 2:

(14) Thus, in FIG. 2, the two electric machines EM1, EM2 each have electric machine shafts 19, 21, which extend toward one another in the vehicle transverse direction y. The electric machine shaft 19 of the first electric machine EM1 is connected via a freewheel clutch SE1 to a drive gear wheel 23, which, together with an output wheel 25 arranged in a rotationally-fixed manner on the first flange shaft 11, forms the first transmission step U1. In a similar manner, the electric machine shaft 21 of the second electric machine EM2 is also connected in a rotationally-fixed manner via a freewheel clutch SE2 to a drive gear wheel 27, which, together with an output gear wheel 29 arranged in a rotationally-fixed manner on the second flange shaft 13, forms the second transmission step U2 (i.e., spur gear step).

(15) In FIG. 2, both the first and also the second electric machine shafts 19, 21 are also extended toward the vehicle interior beyond the respective freewheel clutch SE1, SE2 and are connected in a rotationally-fixed manner to a clutch housing (i.e., outer plate carrier) of a third and a fourth shifting element SE3, SE4, which are both implemented as powershift multiplate clutches. The two inner plate carriers of the shifting elements SE3 and SE4 are connected to one another via a common intermediate shaft 31, which is arranged coaxially to the two electric machine shafts 19, 21. The intermediate shaft 31 carries an intermediate gear wheel 33 in a rotationally-fixed manner, which, together with an input-side outer gear wheel 35 of the axle differential 17, forms a third transmission step U3. The axle differential 17 outputs on the output side to the two flange shafts 11, 13 (i.e., half-shafts of the rear wheels 15).

(16) The drive device shown in FIG. 2 can be operated in a first and a second transmission gear I, II. When first transmission gear I is shifted (FIG. 3), so-called wheel-selective drive takes place, in which the two first shifting elements SE1, SE2 are shifted, i.e., the freewheel is bypassed by means of the shifting claw 37 (FIG. 2), and the electric machine shafts 19, 21 are connected in a rotationally-fixed manner to the drive gear wheels 23, 27 of the first and second transmission steps U1, U2. The third and fourth shifting elements SE3 and SE4 are open, in contrast. In this case, according to FIG. 3, a first torque flow M.sub.1 can be transmitted from the first electric machine shaft 19 via the shifted first shifting element SE1 and the first transmission step U1 to the first flange shaft 11. Independently thereof, a second torque flow M.sub.2 can be transmitted from the second electric machine shaft 21 via the shifted second shifting element SE2 and the second transmission step U2 to the second flange shaft 13.

(17) In FIG. 4, in contrast to FIG. 3, the second transmission gear II is shifted. In this case, there is no wheel-selective drive, but rather a so-called differential drive, in which the first and the second shifting elements SE1, SE2 are open and instead of this the third and fourth shifting elements SE3, SE4 are closed. Thus, according to FIG. 4, a drive torque flow M.sub.1, M.sub.2 takes place from the first and second electric machine shafts 19, 21 via the shifted third and fourth shifting elements SE3 and SE4 and also via the third transmission step U3 into the axle differential 17, from which it is allocated uniformly onto the left and right flange shafts 11, 13.

(18) In FIG. 4, when second transmission gear II is shifted, the two electric machines EM1, EM2 are in operation. Instead of this, the second transmission gear II can also be operated using only one of the two electric machines EM1, EM2, since an equal drive torque distribution onto the first and second flange shafts 11, 13 always takes place via the axle differential 17.

(19) To explain the functionality of the drive device, a driving situation, for example, cornering, is shown in FIG. 5, in which a torque difference is to be achieved between the two flange shafts 11, 13. In FIG. 5, the drive device is operated with shifted first transmission gear I. To achieve a torque redistribution in the direction toward the right rear wheel 15 (i.e., in the direction toward the second flange shaft 13), the third shifting element SE3 is additionally closed in FIG. 5. The drive torque M.sub.1 generated by the first electric machine EM1 is thus allocated into a first partial drive torque M.sub.1a and a second partial drive torque M.sub.1b. The first drive torque M.sub.1a is transmitted directly via the first shifting element SE1 to the first flange shaft 11. The second drive torque M.sub.1b, in contrast, is transmitted via the closed third shifting element SE3 to the axle differential 17 and is allocated there uniformly onto the left and right flange shafts 11, 13.

(20) For example, with a drive torque M.sub.EM1 and M.sub.EM2 of 500 Nm generated by the first and second electric machines EM1, EM2 and a transmission ratio ii of the first and second transmission steps U1 and U2 of 10 and a transmission ratio i.sub.3 of the third transmission step U3 of 5, the following constellation results: In this case, via the first transmission step U1, a partial drive torque M.sub.1a of, for example, 200 Nm is transmitted via the first transmission step U1 to the first flange shaft 11. Moreover, a second drive torque M.sub.1b of 300 Nm, for example, was transmitted to the third transmission step U3.

(21) The second electric machine EM2 still transmits its drive torque M.sub.EM2 of 500 N.sub.m via the second shifting element SE2 to the second flange shaft 13. A torque of 1500 Nm is therefore applied on the input side to the axle differential 17, which is distributed uniformly to the two flange shafts 13, 11. A drive torque of 2750 Nm is thus introduced into the first flange shaft 11, while a drive torque of 5750 Nm is introduced into the second flange shaft 13. Therefore, a torque difference of 3000 Nm results between the two flange shafts 11, 13, while the total drive torque is 8500 Nm.

(22) A further driving situation is shown in FIG. 6, in which the drive device is operated with second transmission gear II shifted and, for example, cornering takes place, during which a torque difference is also to be achieved between the two flange shafts 11, 13. In this case, the torque redistribution takes place in that the third shifting element SE3 and the second shifting element SE2 are shifted, while the first shifting element SE1 and the fourth shifting element SE4 remain open. With a drive torque M.sub.EM1 of 300 Nm generated by the first electric machine EM1 and with a drive torque M.sub.EM2 generated by the second electric machine EM2 of 100 Nm, the following situation results: The first electric machine EM1 thus transmits, via the shifted third shifting element SE3, the entire drive torque M.sub.EM1 on the third transmission step U3, so that 1500 Nm are applied at the input on the axle differential. This is transmitted uniformly allocated in each case to the first and the second flange shafts 11, 13. In addition, the drive torque of 100 Nm generated by the second electric machine EM2 is transmitted via the shifted second shifting element SE1 and via the second transmission step U2 to the second flange shaft 13, so that the applied drive torque adds up to 1750 Nm in the second flange shaft 13, while only 750 N.sub.m are applied to the first flange shaft 11. A torque difference of 1000 Nm thus results between the two flange shafts 11, 13.

(23) The drive device is shown according to a second embodiment variant in FIG. 7, in which the first and second electric machines EM1, EM2 are arranged axially opposing in the vehicle longitudinal direction x with respect to the flange shafts 11, 13. The two electric machines EM1, EM2 are arranged aligned in a longitudinal plane in the vehicle longitudinal direction x. In contrast to the preceding exemplary embodiment, the third transmission step U3 has two spur gear steps St1, St2, which each drive the input-side outer gear wheel 35 of the axle differential 17. The upper first spur gear step St1 in FIG. 7 can be coupled via the third shifting element SE3 to the first electric machine shaft 19. The second spur gear step St2 can be coupled via the fourth shifting element SE4 to the second electric machine shaft 21.

(24) As mentioned above, the two electric machines EM1, EM2 are arranged in a first longitudinal plane LE1. The third and fourth shifting elements SE3 and SE4 are arranged aligned in succession in a second longitudinal plane LE2, while the first transmission step U1 is arranged together with the first shifting element SE1 in a third longitudinal plane LE3. The third transmission step U3 is arranged together with the axle differential 17 in a fourth longitudinal plane LE4, while the second shifting element SE2 is arranged together with the second transmission step U2 in a fifth longitudinal plane LE5.

(25) In FIG. 8, the electric machines EM1 and EM2 are positioned in coaxial arrangement in relation to the first and second flange shafts 11, 13. In the coaxial arrangement shown in FIG. 8, the third and fourth shifting elements SE3, SE4 and the axle differential 17, which is embodied here as a spur gear differential in a manner favorable for installation space, are arranged between the two electric machines EM1, EM2. The third and fourth shifting elements SE3, SE4 are each embodied as a multiplate clutch, of each of which the two outer plate carriers are connected to one another via a common intermediate shaft 31. The intermediate shaft 31, which is embodied as a ring gear, is coupled to the axle differential 17 implemented as a spur gear differential. In FIG. 8, the electric machine shafts 19, 21 are implemented as hollow shafts, through which the two flange shafts 11, 13 are guided to the vehicle exterior. The two flange shafts 11, 13 are each connected in the vehicle transverse direction y outside the two electric machines EM1, EM2 via the first transmission step U1 and via the second transmission step U2 to the first shifting element SE1 and the second shifting element SE2 interconnected to the first and second electric machine shafts 19, 21, respectively.

(26) In FIG. 9, the two electric machines EM1, EM2 are positioned in a longitudinal arrangement in which the electric machines EM1, EM2 are positioned axially-parallel to one another and perpendicular to the two flange shafts 11, 13. The third transmission step U3 has (similarly to FIG. 7), two spur gear steps St1, St2 outputting to the axle differential input side 35, of which the first spur gear step St1 (arranged on the left side in FIG. 9) can be coupled via the third shifting element SE3 to the first electric machine shaft 19. The second spur gear step St2 can be coupled via the fourth shifting element SE4 to the second electric machine shaft 21.

(27) As can furthermore be seen from FIG. 9, the first electric machine shaft 19, the third shifting element SE3, and the first shifting element SE1 are arranged coaxially in the vehicle longitudinal direction x. In the same manner, the second electric machine shaft 21, the fourth shifting element SE4, and the second shifting element SE2 are arranged coaxially in the vehicle longitudinal direction x. In this case, the first transmission step U1 and the second transmission step U2 are spaced apart from one another in the vehicle longitudinal direction x via an installation space, in which the third transmission step U3 is arranged together with the axle differential 17.

(28) The drive device shown in FIG. 10 is constructed with a substantially structurally-equivalent configuration as the drive device shown in FIG. 2. Therefore, reference is made to the functionally-equivalent and/or structurally-equivalent components which have already been explained on the basis of FIG. 2. In contrast to FIG. 2, in FIG. 10, the first and second electric machines EM1, EM2 are not arranged coaxially to one another in transverse alignment in the vehicle transverse direction y. Rather, in FIG. 10, the two electric machines EM1, EM2—as also in FIG. 9—are positioned in a longitudinal arrangement in which the two electric machines EM1, EM2 are aligned axially parallel to one another in the vehicle longitudinal direction x and also are positioned perpendicularly to the two flange shafts 11, 13.

(29) In FIG. 10, the first electric machine shaft 19 is allocated into an electric-machine-side shaft section 41 and an output-side shaft section 43, which are connected to one another with respect to drive via a first gearing step G1. The first gearing step G1 is implemented as a bevel gear drive. According to FIG. 10, the electric-machine-side shaft section 41 interacts with the rotor of the first electric machine EM1, while the output-side shaft section 43 is connected via the first freewheel clutch SE1 to the output gear wheel 23, which, together with the output gear wheel 25 arranged in a rotationally-fixed manner on the flange shaft 11, forms the first transmission step U1. The output-side shaft section 43 of the first electric machine shaft 19 is additionally extended toward the vehicle interior beyond the first freewheel clutch SE1 and is attached in a rotationally-fixed manner on the clutch housing (i.e., on the outer plate carrier) of the third shifting element SE3.

(30) In the same manner, the second electric machine shaft 21 is also allocated into an electric-machine-side shaft section 47 and an output-side shaft section 45, which are connected to one another via a second gearing step G2, which is also implemented as a bevel gear drive. The output-side shaft section 45 of the second electric machine shaft 21 is connected via the second freewheel clutch SE2 to the output gear wheel 27, which, together with the output gear wheel 29 arranged in a rotationally-fixed manner on the second flange shaft 13, forms the second transmission step U2. Moreover, the output-side shaft section 45 of the second electric machine shaft 21 is also displaced toward the vehicle interior beyond the second freewheel clutch SE2 and is attached in a rotationally-fixed manner to the clutch housing of the fourth shifting element SE4.