Estimating fluid parameter
11193854 · 2021-12-07
Assignee
Inventors
Cpc classification
F05D2260/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C2230/06
PERFORMING OPERATIONS; TRANSPORTING
F02K1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64F5/60
PERFORMING OPERATIONS; TRANSPORTING
G01L15/00
PHYSICS
F01D17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D31/14
PERFORMING OPERATIONS; TRANSPORTING
B64C21/02
PERFORMING OPERATIONS; TRANSPORTING
F02C9/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/309
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B64C21/02
PERFORMING OPERATIONS; TRANSPORTING
B64F5/60
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method of estimating a parameter of a fluid flowing in a passage includes: having a plurality of instruments operable to measure one or more fluid properties flowing in the passage, the plurality of instruments being disposed in the passage and arranged within a common measurement plane; assigning a stream tube to each instrument, each stream tube represents a region of space in the common measurement plane within the passage and each stream tube surrounds one of the plurality of instruments, the stream tubes together correspond to the cross-sectional shape and area of the passage in the common measurement plane; measuring the one or more fluid properties using the instruments to obtain one or more measured values for each stream tube; using the measured value(s) for each stream tube to calculate a derived value for each stream tube; and summing the derived values across all of the stream tubes.
Claims
1. A method of estimating an air mass flow (WTAP) of air flowing in a fan duct comprising: providing a plurality of instruments operable to measure one or more properties of the air flowing in the passage, the one or more properties comprising each of static pressure P.sub.s and total pressure P.sub.t, the plurality of instruments being disposed in the passage and arranged within a common measurement plane; assigning a stream tube to each instrument, wherein each stream tube represents a region of space in the common measurement plane within the passage and each stream tube surrounds one of the plurality of instruments, wherein the stream tubes together correspond to the cross-sectional shape and area of the passage in the common measurement plane; measuring the one or more properties of the fluid using the instruments to obtain one or more measured values for each stream tube; using the measured value(s) for each stream tube to estimate an air mass flow in an annulus of the common measurement plane from the measurement for each stream tube according to the equation:
2. A method according to claim 1, wherein the common measurement plane is at an angle to a longitudinal axis of the passage.
3. A method according to claim 1, wherein the passage is a bypass duct of a gas turbine engine.
4. A method according to claim 3, wherein the common measurement plane is located within the bypass duct downstream of a propulsive fan.
5. A method according to claim 3, wherein the common measurement plane is located upstream of, downstream of, or in the region of one or more outlet guide vanes within the bypass duct.
6. A system for estimating an air mass flow (WTAP) of air flowing in a fan duct, the system comprising: a plurality of instruments operable to measure a property of the fluid flowing in the passage, the plurality of instruments being disposed in the passage and arranged within a common measurement plane; and a computer adapted to communicate with the plurality of instruments and to: receive measured values of the one or more properties of the fluid air measured by the plurality of instruments, the one or more properties comprising each of static pressure P.sub.s and total pressure P.sub.t; assign a stream tube to each instrument, wherein each stream tube represents a region of space in the common measurement plane within the passage and each stream tube surrounds one of the plurality of instruments, wherein the stream tubes together correspond to the cross-sectional shape and area of the passage in the common measurement plane; use the measured value(s) for each stream tube to estimate the air mass flow in an annulus of the common measurement plane from the measurement for each stream tube according to the equation:
7. The system according to claim 6, wherein the common measurement plane is at an angle to a longitudinal axis of the passage.
8. The system according to claim 6, wherein the passage is a bypass duct of a gas turbine engine.
9. The system according to claim 6, wherein the plurality of instruments is arranged within the common measurement plane in a regular or an irregular pattern.
10. The system according to claim 6, wherein the plurality of instruments are spaced at intervals, in a circumferential direction and/or in a radial direction.
11. The system according to claim 6, wherein each instrument comprises a pressure sensor, a sensor operable to measure or derive fluid flow velocity and/or a sensor operable to measure or derive fluid flow direction.
12. The system according to claim 10, comprising one or more data storage devices adapted to store the measured values measured by the instruments.
13. The system according to claim 6, wherein the computer is adapted to integrate the derived values across all of the stream tubes.
14. The system according to claim 6, wherein the passage is a bypass duct of a gas turbine engine for an aircraft and the computer is further adapted to provide an estimate of in-flight thrust, based on the generated estimate of fluid volume flow in the passage.
15. A gas turbine engine comprising an apparatus according to claim 6.
Description
(1) Embodiments will now be described by way of example only, with reference to the Figures, in which:
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(13) In the Figures, like reference numerals are used for like components.
(14) With reference to
(15) A nacelle 21 generally surrounds the engine 10 and defines both the intake 12 and the exhaust nozzle 20.
(16) The gas turbine engine 10 works in the conventional manner so that air entering the intake 12 is accelerated by the fan 13 to produce two air flows: a first air flow into the intermediate pressure compressor 14 and a second air flow which passes through a bypass duct 22 to provide propulsive thrust. The intermediate pressure compressor 14 compresses the air flow directed into it before delivering that air to the high pressure compressor 15 where further compression takes place.
(17) The compressed air exhausted from the high-pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture combusted. The resultant hot combustion products then expand through, and thereby drive, the high, intermediate and low-pressure turbines 17, 18, 19 before being exhausted through the nozzle 20 to provide additional propulsive thrust. The high 17, intermediate 18 and low 19 pressure turbines drive respectively the high pressure compressor 15, intermediate pressure compressor 14 and fan 13, each by a suitable interconnecting shaft.
(18) In the bypass duct 22, downstream of the fan 13, there is a plurality of outlet guide vanes 23. The outlet guide vanes 23 are spaced at intervals circumferentially. The bypass duct 22 terminates at its downstream end at a cold nozzle 25. The cold nozzle 25 forms an annulus around a hot nozzle 24. Hot combustion products pass through the hot nozzle 24 after having driven the low pressure turbine 19. The cold nozzle 25 and the hot nozzle 24 communicate with the exhaust nozzle 20.
(19) Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. By way of example such engines may have an alternative number of interconnecting shafts (e.g. two) and/or an alternative number of compressors and/or turbines. Further the engine may comprise a gearbox provided in the drive train from a turbine to a compressor and/or fan.
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(23) As illustrated, there are 16 outlet guide vanes 23, which are regularly spaced circumferentially around the bypass duct 22. In embodiments, the plurality of outlet guide vanes may comprise a different number of outlet guide vanes. The circumferential spacing between the outlet guide vanes may not be regular.
(24) An apparatus for estimating a parameter, e.g. (mass or volume) flow, of a fluid flowing in a passage is disposed in the bypass duct 22. The apparatus comprises a plurality of sensors 50. Four sensors 50 are disposed at the leading edge of every second outlet guide vane 23. The sensors 50 are spaced at intervals, which may be regular or irregular intervals, along the leading edge of every second outlet guide vane 23. Thus, in the illustrated example, four sensors 50 are disposed on eight of the 16 outlet guide vanes 23. Consequently, there is a regular pattern of 32 sensors 50 in a common measurement plane in the vicinity of the leading edges of the outlet guide vanes 23. The common measurement plane may coincide with the leading edges of the outlet guide vanes 23. The number and arrangement of the sensors 50 may vary. For instance, there may be more than or fewer than four sensors 50 disposed at the leading edge of every second outlet guide vane 23. The sensors 50 may be disposed at the leading edges of more than or less than half of the total number of outlet guide vanes 23.
(25) The common measurement plane may be at any axial location within the bypass duct 22.
(26) Each sensor 50 is operable to measure or derive the direction of airflow. Each sensor 50 may comprise a yaw probe.
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(29) Three vectors are also shown in
(30) Measurements from the yaw tubes disposed at the leading edges of (at least some of) the fan outlet guide vanes may be used to derive values of total pressure, static pressure and swirl angle for each stream tube. Deriving a value for the swirl angle for each stream tube may provide information on the angle of incidence of the fluid flow with the outlet guide vanes and hence pressure loss.
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(32) A plurality of sensors 80 are arranged in a common measurement plane a short distance downstream of the trailing edges 234 of the outlet guide vanes 23. Two of the sensors 80 are shown in
(33) Three vectors are also shown in
(34) The sensors 80 may be located downstream of the outlet guide vanes 23 at positions where fluid flow may be or may not be disturbed by wakes from the outlet guide vanes 23. The sensors 80 may comprise Pitot tubes or yaw probes, which may be operable to measure total and static pressure. The swirl angle may be assumed to be close to the outlet guide vane outlet angle.
(35) The apparatuses for estimating a parameter of a fluid flowing in a passage may comprise sensors operable to measure more than one property of the fluid flowing in the passage. Fluid properties that may be measured may include: pressure, e.g. total pressure or static pressure, temperature, fluid flow velocity, fluid flow speed and/or fluid flow direction, e.g. yaw angle of flow.
(36) Measured values for each stream tube measured by the sensors 50, 80 may be stored locally, e.g. in memory in a data logger, for later analysis. The measured values may be stored temporarily or permanently. Alternatively, measured values measured by the sensors 50, 80 may be communicated to a processor or computer for processing in real-time or near-real-time. The processor or computer may be located remotely from the sensors. The measured values may be communicated continuously, intermittently or periodically, e.g. at regular intervals.
(37) The processor or computer is configured to use the measured value(s) for each stream tube to calculate a derived value for each stream tube. The processor is configured to sum the derived values across all of the stream tubes. The computer is configured to generate an estimate of the parameter of the fluid flowing in the passage based on the sum of the derived values across all of the stream tubes.
(38) The parameter may be fluid (mass or volume) flow. The estimate of fluid flow through the passage, e.g. bypass duct, may be used to provide an estimate of in-flight thrust.
(39) By taking many simultaneous measurements of one or more properties of the fluid flowing in the passage, e.g. bypass duct, good coverage and/or reduced sampling error may be achieved.
(40) The present disclosure may reduce uncertainty of in-flight derived thrust during flight testing.
(41) The plurality of instruments in the common measurement plane may provide simultaneous multiple readings of one or more properties of the fluid flowing in the passage. The one or more properties, e.g. pressure, are measured at specific radial and circumferential positions within the common measurement plane.
(42) By positioning the common measurement plane in the vicinity of, or downstream of, the outlet guide vane(s) in the bypass duct, a more accurate estimate of fluid (mass or volume) flow may be derivable. The derived estimate of fluid (mass or volume) flow may be more accurate than can be obtained using known methods such as: (i) a derived fluid (mass) flow estimate based on intake pressure measurements, as this may be inaccurate due to uncertainty in the assumed intake effective area and/or the assumed intake discharge coefficient; or (ii) a derived fluid (mass) flow estimate based on nozzle performance, as this may be inaccurate due to uncertainty in the assumed nozzle discharge coefficient.
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(44) A first step 91 comprises providing a plurality of instruments operable to measure one or more properties of the fluid flowing in the passage, the plurality of instruments being disposed in the passage and arranged within a common measurement plane. The common measurement plane may be at an angle to a longitudinal axis of the annulus.
(45) In a second step 92, a stream tube is assigned to each instrument. Each stream tube represents a region of space in the common measurement plane within the passage and each stream tube surrounds one of the plurality of instruments. The stream tubes together correspond to the cross-sectional shape and area of the passage in the common measurement plane.
(46) A third step 93 comprises measuring the one or more properties of the fluid using the instruments to obtain one or more measured values for each stream tube.
(47) A fourth step 95 comprises using the measured value(s) for each stream tube to calculate a derived value for each stream tube.
(48) A fifth step 95 comprises summing the derived values across all of the stream tubes.
(49) A formula for estimating mass flow in an annulus from measurements of static pressure and total pressure is given by Equation 1 below.
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(51) In Equation 1: P.sub.s=static pressure P.sub.t=total pressure W=mass-flow γ=ratio of specific heats, a gas property that is an explicit function of temperature and chemical composition; for the derivation of the equation above it is considered constant. For air γ≈1.4 is a very good approximation in the bypass duct. R=gas constant T.sub.t=total temperature A=area
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(53) The present disclosure may reduce uncertainty of in-flight derived thrust during flight testing.
(54) In the present disclosure, it will be noted that averaging of measured quantities is not carried out before the estimation of fluid (mass) flow, as per typical known zero-dimensional fluid (mass) flow derivations. In the present disclosure, fluid (mass) flow derivation is carried out individually for all of the streams in the common measurement plane. The overall fluid (mass) flow through the passage, e.g. within the bypass duct of a gas turbine engine, is the spatial sum of the individual stream tube fluid (mass) flows.
(55) In accordance with the present disclosure, an estimate of fluid (mass or volume) flow may be derived in the engine environment, based on measurements, and without relying on an assumed nozzle discharge coefficient of uncertain accuracy.
(56) The estimated fluid (mass or volume) flow derived in the engine environment in flight, e.g. during a flight test, may be used to derive an in-flight estimate of the nozzle discharge coefficient. The in-flight estimate of the nozzle discharge coefficient may be compared with the assumed value (e.g. sea level static test result) to identify a difference. The difference between the in-flight estimate of the nozzle discharge coefficient and the assumed value experimentally provides within tolerance an estimate of the effects of wing-engine interaction. Otherwise, the effects of wing-engine interaction are estimated using analytical methods.
(57) By way of comparison, it is known to derive in-flight thrust based on derivation of fluid (mass) flow and jet velocity assuming: cold nozzle performance, i.e. discharge and velocity coefficients; a series of total pressure measurements, which are averaged and corrected for position to derive total pressure at the cold nozzle plane; the ratio of total pressure at nozzle plane to ambient or base pressure provides Mach number at nozzle plane; assumed fan efficiency provides an estimate of temperature, which in conjunction with the Mach number above provide exhaust jet velocity; jet velocity and the effective nozzle area (effective area being the geometric nozzle area multiplied by the assumed nozzle discharge coefficient) are used to estimate fluid volume flow (WTAP); knowledge of absolute averaged total pressure and temperature are used to derive fluid mass flow (W) from fluid volume flow (WTAP); fluid mass flow and jet velocity estimated as described above and the assumed nozzle velocity coefficient together provide an estimate of gross thrust.
(58) In effect, in known methods, both derived fluid (mass or volume) flow and jet velocity, which are used for the estimation of in-flight thrust, are estimated on the basis of a nozzle discharge coefficient, which is derived by other means outside the engine environment and without the engine manufacturer being accountable or involved. Accordingly, the accuracy of any derived estimate of fluid (mass or volume) flow will be uncertain.
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(60) The control system 100 includes a primary control parameter leg and a primary control parameter compensation leg.
(61) In the primary control parameter leg, an aircraft signal 101, say from an aircraft sensor monitoring operation of the aircraft, causes a pilot or autopilot to implement a thrust demand 102 for the aircraft's engine(s) to deliver increased or decreased thrust. The thrust demand 102 generates a demand in the primary control parameter 103.
(62) In the primary control parameter compensation leg, a detected change 107 in absolute levels and/or the spatial distribution of swirl angle and/or fan pressure at a primary control parameter relative to a reference is detected. Deriving, and hence detecting any change in absolute levels and/or the spatial distribution of swirl angle and/or fan pressure may include making use of an estimated flow of a fluid through the bypass duct of the aircraft's engine(s), e.g. produced using a method disclosed herein such as the method of
(63) In the primary control parameter compensation leg, the detected change 107 in absolute levels and/or the spatial distribution of swirl angle and/or fan pressure is then converted into a change to the primary control parameter 106.
(64) The primary control parameter leg and the primary control compensation leg both feed into a processor 104. The processor 104 receives the demand in the primary control parameter 103 output from the primary control parameter leg and the change to the primary control parameter 106 output from the primary control parameter compensation leg.
(65) The processor 104 compares the demand in the primary control parameter 103 from the primary control parameter leg and the change to the primary control parameter 106 output from the primary control parameter compensation leg and generates a modified primary control parameter 105.
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(67) The aircraft may comprise a different number and arrangement of engines from that described in relation to the example shown in
(68) The present disclosure can be used to estimate fluid flow through an annulus, e.g. an annulus having strong non-uniform profiles in pressure and/or temperature. Hence, for example, the present disclosure may be employed in a cold section or a hot section of an aerospace, marine or industrial gas turbine engine. Similarly, the present disclosure may be applied to an electrically driven aircraft propulsor, such as a motor driven ducted fan.
(69) It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.