Temperature-dependent switch
11195679 · 2021-12-07
Inventors
Cpc classification
H01H37/72
ELECTRICITY
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01H2037/046
ELECTRICITY
International classification
Abstract
A temperature-dependent switch includes a housing with a top face and an outer face that runs transversely to the top face. The switch includes a first outer contact area that is arranged on the top face. The switch includes a second outer contact area that is arranged at the housing. The switch includes a temperature-dependent switching mechanism that is arranged in the housing and configured to establish or open an electrically conductive connection between the first and the second outer contact area depending on a temperature of the switching mechanism. The housing is disposed in a metal mounting cap that includes a wall. An upper rim of the wall protrudes beyond the top face of the housing. An inner side of the wall bears at least partially against the outer face of the housing.
Claims
1. A temperature-dependent switch comprising: a housing with a top face and an outer face that runs transversely to the top face, a first outer contact area that is arranged on the top face, a second outer contact area that is arranged at the housing, and a temperature-dependent switching mechanism that is arranged in the housing and configured to establish or open an electrically conductive connection between the first and the second outer contact area depending on a temperature of the switching mechanism, wherein: the housing is disposed in a metal mounting cap that comprises a wall, an upper rim of the wall protrudes beyond the top face of the housing, an inner side of the wall bears at least partially against the outer face of the housing, and the upper rim and the first outer contact area are disposed in a common plane that is parallel to the top face.
2. The switch of claim 1, wherein: the housing comprises: a cover part, on which the top face is formed and a bottom part, on which the outer face is formed and the cover part is fastened on the bottom part.
3. The switch of claim 2, wherein the inner side of the wall of the metal mounting cap bears over its entire surface area against the outer face of the housing.
4. The switch of claim 1, wherein the second outer contact area is formed by the outer face of the housing or arranged on the top face of the housing.
5. The switch of claim 1, wherein the housing is clamped in the metal mounting cap.
6. The switch of claim 1, wherein: the metal mounting cap has a base with a central opening and the housing has a bottom face that rests on the base.
7. The switch of claim 1, wherein a space that forms on the top face of the housing and is surrounded by the wall of the metal mounting cap is filled with a sealing means.
8. The switch of claim 1, wherein: a first connection area is formed on the top face of the housing and a first spacer, on which the first outer contact area is formed, is connected to the first connection area.
9. The switch of claim 1, wherein the wall of the metal mounting cap is interrupted.
10. The switch of claim 9, wherein: the metal mounting cap comprises a plurality of webs that are spaced apart from one another in a peripheral direction and an inner side of the plurality of webs, which faces the housing, forms the inner side of the wall of the metal mounting cap.
11. The switch of claim 10, wherein each of the plurality of webs has an L-shaped cross section.
12. The switch of claim 11, wherein: each of the plurality of webs comprises: a first web section that bears against the outer face of the housing and a second web section that is angled in relation to the first web section and on which a bottom face of the housing rests, the first web sections of the plurality of webs extend along axes that are parallel to one another, and the second web sections lie in a common plane that is oriented transversely to the axes of the first web sections.
13. The switch of claim 10, wherein at least one of the plurality of webs is cohesively connected to the housing.
14. The switch of claim 10, wherein: the plurality of webs are connected to one another by an annular collar and the annular collar, on a top face thereof that faces away from the plurality of webs, has a substantially circular support area that forms the upper rim of the wall of the metal mounting cap.
15. An electronic circuit comprising: a printed circuit board; and a temperature-dependent switch that is mounted on the printed circuit board, wherein: the switch comprises: a housing with a top face and an outer face that runs transversely to the top face; a first outer contact area that is arranged on the top face; a second outer contact area that is arranged at the housing; and a temperature-dependent switching mechanism that is arranged in the housing and configured to establish or open an electrically conductive connection between the first and the second outer contact area depending on a temperature of the switching mechanism, the housing is disposed in a metal mounting cap that comprises a wall, an upper rim of the wall protrudes beyond the top face of the housing, an inner side of the wall bears at least partially against the outer face of the housing, the upper rim rests on the printed circuit board, the first outer contact area faces a first soldering area that is provided on the printed circuit board, the first outer contact area is soldered to the first soldering area, the upper rim of the metal mounting cap faces a second soldering area that is provided on the printed circuit board, and the upper rim of the metal mounting cap is soldered to the second soldering area.
16. The electronic circuit of claim 15, wherein: the second soldering area is an annular soldering area and the upper rim is soldered along its entire periphery to the second soldering area.
17. The electronic circuit of claim 15, wherein the second outer contact area is one of: arranged on the upper rim or arranged on the top face of the housing and soldered to a third soldering area that is provided on the printed circuit board.
18. An electronic circuit comprising: a printed circuit board; a temperature-dependent switch that is mounted on the printed circuit board; and a ventilation bore that is provided in the printed circuit board, wherein: the switch comprises: a housing with a top face and an outer face that runs transversely to the top face; a first outer contact area that is arranged on the top face; a second outer contact area that is arranged at the housing; and a temperature-dependent switching mechanism that is arranged in the housing and configured to establish or open an electrically conductive connection between the first and the second outer contact area depending on a temperature of the switching mechanism, the housing is disposed in a metal mounting cap that comprises a wall, an upper rim of the wall protrudes beyond the top face of the housing, an inner side of the wall bears at least partially against the outer face of the housing, the upper rim rests on the printed circuit board, and the ventilation bore leads into a space that is formed between the printed circuit board and the upper rim.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11)
(12) The switch 10 has a temperature-dependent switching mechanism 11 which is arranged in a housing 12 in which an insulating film 13 is arranged, which insulating film runs between a pot-like bottom part 14 and a cover part 15 which closes the bottom part 14.
(13) An encircling, stepped shoulder 16 is provided in the bottom part 14, a spacer ring 17 being arranged on said shoulder, the cover part 15 resting on said spacer ring with the interposition of the insulating film 13, the edge region 18 of said insulating film 13 extending as far as the top face of the cover part 15.
(14) The bottom part 14 has an encircling wall 19, the upper section 20 of which engages over the cover part 15. The upper section 20 is bent radially inward such that it pushes the cover part 15 onto the spacer ring 17 and said spacer ring onto the encircling shoulder 16.
(15) In the exemplary embodiment shown, the bottom part 14 and the cover part 15 are manufactured from electrically conductive material, for which reason the insulating film 13 which runs around the cover part 15 is provided, which insulating film runs parallel to the cover part 15 on the inside of the housing 12, is routed upward laterally between the wall 19 and the cover part 15 and faces upward by way of its edge region 18.
(16) In this case, the upper section 20 of the wall 19 rests flat on the edge region 18 of the insulating film 13 and pushes said edge region in the direction of the top face 21 of the cover part 15. In this case, the stiff insulating film 13, which is folded radially inward at its edge region 18 in this way, is corrugated in its edge region 18 and forms folds, as a result of which it exerts a counterpressure onto the upper section 20, so that the edge region 18 and the upper section 20 run toward the top face 21 at an angle W of approximately 30°.
(17) Owing to this structure, the edge region 18 protrudes upward beyond the upper section 20.
(18) A further insulating covering 22, which extends radially outward as far as the edge region 18 of the insulating film 13, is provided on the top face 21 of the cover part 15 which is simultaneously the top face of the housing 12.
(19) A stationary mating contact 24 is arranged on an inner side 23 of the cover part 15, a moving contact part 25 which is supported by the switching mechanism 11 interacting with said mating contact.
(20) The switching mechanism 11 comprises a spring-mounted snap-action disk 26 which, by way of its rim 27, is permanently clamped between the spacer ring 17 and the shoulder 16, so that it establishes a permanent electrically conductive connection there.
(21) A bimetallic snap-action disk 28 which has two geometric temperature settings, the low temperature setting shown in
(22) The bimetallic snap-action disk 28, by way of its rim 29, is situated freely above a wedge-shaped, encircling shoulder 31 which is formed on an inner base 32 of the bottom part 14.
(23) The bottom part 14 has a bottom side 33 by way of which thermal contact with a device to be protected is established.
(24) The bimetallic snap-action disk 28 is supported on an encircling shoulder 34 of the contact part 25 by way of its center 35.
(25) The spring-mounted snap-action disk 26, by way of an inner region 36 in its center, is permanently connected to the moving contact part 25, to which end a ring 37, on which the shoulder 34 is also formed, is pressed onto the pin 30 of said moving contact part, which pin protrudes through the two snap-action disks 26 and 28.
(26) The stationary mating contact 24, which is electrically conductively connected to the top face 21, interacts with the moving contact part 25 and, by means of said moving contact part, with the inner region 36 of the spring-mounted snap-action disk 26 which is mechanically and electrically permanently connected to the shoulder 16 and, by means of said shoulder, to the bottom part 14.
(27) The top face 21 serves as a first outer contact area 38 which is indicated by a black area. In the case of the known switch, the bottom side 33 of the bottom part 14 serves as a further contact area, wherein it is also known to use the upper section 20 of the wall 19 or the outer face 40 of the bottom part 14, which is simultaneously the outer face of the housing 12, as the second outer contact area 39.
(28) In the closed switching position, shown in
(29) When the temperature in the interior of the switch 10 is now increased beyond the response temperature of the bimetallic snap-action disk 28, said bimetallic snap-action disk folds over from the convex configuration, shown in
(30) In this case, the bimetallic snap-action disk 28, by way of its center 35, pushes onto the shoulder 34 and therefore lifts the moving contact part 25 away from the stationary mating contact 24.
(31) The spring-mounted snap-action disk 26 can be a bistable spring-mounted disk which is also geometrically stable in the open position of the switch, so that the moving contact part 25 also does not come into contact with the stationary mating contact 24 again when the rim 29 of the bimetallic snap-action disk 28 no longer pushes against the rim 27 of the spring-mounted snap-action disk 26.
(32) If the temperature in the interior of the switch 10 now decreases again, the rim 29 of the bimetallic snap-action disk 26 moves downward and comes into contact with the wedge-shaped shoulder 31. By way of its center 35, the bimetallic snap-action disk 26 then pushes against the spring-mounted snap-action disk 26 from below and pushes said spring-mounted snap-action disk 26 into its other geometrically stable position again, in which it pushes the moving contact part 25 against the stationary mating contact 24 according to
(33) In the present exemplary embodiment, the switching mechanism 11 has, in addition to the bimetallic snap-action disk 28, the current-carrying spring-mounted snap-action disk 26, wherein only the bimetallic snap-action disk 28 which would then be clamped, by way of its rim 29, under the encircling ring 17 and carry the current can also be provided in the switching mechanism 11.
(34) It is also possible to arrange the bimetallic snap-action disk 28 above the spring-mounted snap-action disk 26.
(35)
(36) The close mechanical contact between the annular mounting cap 41 and the outer face 40 is achieved by way of the mounting cap 41 being heated before the switch 10 is inserted. After cooling, the switch 10 is then fixedly held in the mounting cap 41.
(37) Here, the top face 21 of the cover part 15 serves as the first outer connection of the switch 10, a connection area 45 to which a welding elbow 46 which, at its outer end, supports the first outer contact area 38 is welded being located on said top face, wherein the end is bent over such that it lies in a plane, indicated by 47, with the rim 44 by way of the contact area 38. In this case, the end of the welding elbow 46 can also be further bent subsequently, until the contact area 38 lies in the plane 47.
(38) The second outer contact area 39 is formed by the outer face 40 which is electrically conductively connected to the rim 44 by the close mechanical contact to the inner side 43 of the wall 42 and also electrically by means of said inner side.
(39) The switch 10 which is held in the annular mounting cap 41 is soldered upside-down onto a printed circuit board 48, wherein the rim 44 and the contact area 38 are soldered to corresponding soldering areas on the printed circuit board 48, shown at the bottom in
(40) An annular soldering area 51, which corresponds to the rim 44 in respect of diameter, is provided on the top face 49 of the printed circuit board 48. A soldering area 52, which serves to make contact with the contact area 38, is provided centrally within the annular soldering area 51.
(41) Since the welding elbow 46 flexes easily, a low projection of the contact area 38 beyond the plane 47 can be equalized by light pressure. In this way, a position of the switch 10 in the mounting cap 41, which position differs from the ideal situation, can be compensated for by the welding elbow 46.
(42) A ventilation bore 53 is further provided between the annular soldering area 51 and the central soldering area 52 in the printed circuit board 48.
(43) As is customary in the case of SMD mounting, solder pastes are applied to the annular soldering area 51 and also to the central soldering area 52, after which the switch 10 is then placed, as it were, upside-down onto the printed circuit board 48 such that the solder pastes are located between the annular soldering area 51 and the rim 44 and also between the central soldering area 52 and the contact area 38.
(44) In accordance with the customary reflow technique, the soldering areas 51, 52 and the rim 44 and also the contact area 38 are now soldered to one another. In the process, a space forms between the printed circuit board 48 and the rim 44, which space is ventilated by the ventilation bore 53, so that no interfering mechanical forces occur during soldering.
(45) Whereas the mounting cap 41 is of annular design in
(46) In the outer edge region, the bottom side 33 rests on the inside of the base 55 when the switch 10′, shown here, has been pushed into the mounting cap 41′ as far as said stop. This results in simple and reliable positioning of the rim 44 of the mounting cap 41′ in relation to the top face 21 of the switch 10 or to the first outer contact area 38 provided there.
(47) The switch 10′ has, on the top face 21, the first connection area 45 already known from
(48) The space 59 which is formed between the wall 42 of the mounting cap 41 and the top face 21 is filled with a sealing means 61 in order to prevent the ingress of dirt and moisture into the switch 10′.
(49) Whereas
(50) The two stationary mating contacts 63, 64 interact with a current transfer element 65 which is moved by the temperature-dependent switching mechanism, not shown in
(51) A sealing film 80, which provides for sealing of the interior of the switch 10′, is arranged between the cover part 15 and the upper section 20 of the wall 19. This sealing is further assisted by the sealing means 61 in the space 59, which sealing means also passes between the section 20, the sealing film 80 and the top face 21, so that a hermetically sealed switch 10′ is produced.
(52) It goes without saying that, in the case of the switch 10 from
(53) The two stationary mating contacts 63, 64 interact with the two outer connection areas 45 and 57 to which they are electrically connected. The spacers 46, 58 on which the contact areas 38, 39 are located are again mounted on the connection areas 45 and 57.
(54) The switch 10′ is also mounted on a printed circuit board 48 in SMD fashion, as can be seen in the schematic side view of a detail in
(55) In addition to the two soldering areas 51 and 52 for the rim 44 and, respectively, the first contact area 38, a third soldering area 66 for the contact area 39 is provided on the top face 49 of the printed circuit board 48 in order to electrically connect the switch 10′.
(56) The annular soldering area 51 is again provided for the rim 44 in order to mechanically fix the switch 10′. When the rim 44 is connected to the annular soldering area 51 along its entire periphery, the rim 44 serves as a barrier against the ingress of impurities.
(57) In this case too, a space 68, which is ventilated by the ventilation bore 53, forms between the printed circuit board 48 and the rim 44, so that no interfering mechanical forces occur during soldering.
(58)
(59) The two connection contacts 71, 72 are routed via connections 74, 75 onto the top face 76 of the housing 73, where they are connected to the contact areas 38, 39.
(60) Like the switch 10″, the mounting cap 41″ has a rectangular shape with side walls 42″ which have an upper rim 44″ which serves merely for mechanical holding like the rim 44 in
(61)
(62) The rim 44 of the mounting cap 41 is bent outward and lies in a plane with the contact area 38 at the top on the spacer 46 which is fixed on the first connection area 45. As in the case of the switch 10 from
(63) When the mounting cap 41 is manufactured from conductive material, the outer surface 78 of the mounting cap 41 can also serve as the second connection area.
(64) As in the case of the switch from
(65) The cured sealing means 61 is illustrated as a disk at the bottom in
(66)
(67) In contrast to the mounting caps 41, 41′, 41″ according to the above-described exemplary embodiments, the mounting cap 41′″ does not have a continuously closed wall 42. Instead, the wall 42 of the mounting cap 41′″ is of interrupted design. Instead of being closed at the periphery, said wall 42 has a plurality of clearances or intermediate spaces.
(68) Here, the wall 42 is formed by a plurality of webs 81. In the exemplary embodiment shown in
(69) The webs 81, in the region of their upper end, are connected to one another by means of a collar 82. This collar 82 serves not only to connect the webs 81 to one another, it forms the upper rim 44 of the mounting cap 41′″. The collar 82 is of substantially annular design. At its top face, said collar has an annular support area 88 with the aid of which the mounting cap 41′″ can be fastened to a printed circuit board by SMD mounting, similarly to the manner already described above.
(70) The webs 81 each have a first web section 83 and also a second web section 84. The first web sections 83 of the individual webs 81 run along a plurality of axes 85 which are parallel to one another and are oriented orthogonally to the circular support area 88.
(71) The first web sections 83 therefore project downward from the collar 82. The second web sections 84 are angled through approximately 90° in relation to the first web sections 83 in each case. The second web sections 84 project radially inward from the first web sections 83. The second web sections 84 therefore all lie in a common plane 86 which runs orthogonally to the axes 85 of the first web sections 83.
(72) As is clear from
(73) At its bottom side 33, the switch housing 12 is supported by the second web sections 84. The second web sections 84 preferably bear flush against the bottom side 33 of the switch housing 12.
(74) The height of the mounting cap 41′″ is selected such that the first outer contact area 38 lies in a common plane 47 with the support area 88 which is provided on the top face of the collar 82. Height equalization with the aid of spacers 46, 58 or by means of a welding elbow as in the abovementioned exemplary embodiments is not necessary here. The switch 10′″, together with the mounting cap 41′″, can therefore be very easily fitted on a printed circuit board, where, during SMD mounting, firstly the first outer contact area 38, which simultaneously forms the first connection area 45, is soldered to one conductor track and the support area 88 is soldered to another conductor track. The outer face 40 of the switch housing 12 serves as the second outer contact area 39. Said second outer contact area 39 is electrically conductively connected to the support area 88 by means of the metal mounting cap 41′″. Therefore, the switch 10′″ also establishes or disconnects an electrically conductive connection between the support area 88 and the first connection area 45 in a temperature-dependent manner here by means of the switching mechanism 11. Since the support area 88 and the first connection area 45 are arranged in the same plane 47, SMD mounting of the switch 10′″ together with the mounting cap 41′″ can be performed in a very simple manner. Mounting of the switch housing 12 within the mounting cap 41′″ preferably takes place as follows: in the unfinished state, that is to say before mounting, the second web sections 84 are not yet angled in relation to the first web sections 83. This is indicated by dashed lines in
(75) The mounting cap 41′″ and the switch 10′″ or the switch housing 12 are therefore already inseparably connected to one another before being fitted on a printed circuit board and form a common physical unit which can be stored as a bulk product.
(76) In comparison to the exemplary embodiments shown above, the mounting cap 41′″ shown in
(77) It goes without saying that a switch 10′, as was shown in
(78) It likewise goes without saying that the second web sections 84 do not necessarily have to be shorter than the first web sections 83. The second web sections 84 of the individual webs 81 can also protrude radially further inward and meet, for example, in the center of the base area of the mounting cap 41″. This produces a kind of base area of star-shaped or cross-shaped design of the mounting cap 41′″.