LADDERS, LADDER COMPONENTS AND RELATED METHODS
20210372199 · 2021-12-02
Assignee
Inventors
Cpc classification
E06C7/14
FIXED CONSTRUCTIONS
F16B7/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E06C1/22
FIXED CONSTRUCTIONS
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E06C7/04
FIXED CONSTRUCTIONS
International classification
E06C1/22
FIXED CONSTRUCTIONS
E06C7/04
FIXED CONSTRUCTIONS
E06C7/14
FIXED CONSTRUCTIONS
E06C7/16
FIXED CONSTRUCTIONS
Abstract
Ladders, ladder components and related methods are provided. In some embodiments, adjustable stepladders are provided which include locking mechanisms that enable height adjustment of the ladder through application of a force towards the rails of the ladder. In other embodiments, spreader mechanisms are provided with cross bracing located and configured to provide additional stability to the ladder while also incorporating a handle that enables efficient collapsing of the ladder while reducing the potential of pinching ones hands or fingers. In another embodiment, a device is provided for selective coupling with the ladder that includes a support or safety rail and an adjustable tray. The device may be coupled with the ladder in a number of different positions including a stowed position. In another embodiment, a hinge assembly is provided having a magnetic component configured to be magnetically coupled with and temporarily store an object on the ladder.
Claims
1. A ladder comprising: a first assembly having a first pair of rails including a first rail and a second rail, and a second pair of rails including a third rail and a fourth rail, the first pair of rails being slidably coupled with the second pair rails; and a first locking mechanism comprising: a first bracket coupled with the first rail, a first handle rotatable about a defined axis, a first engagement pin coupled with the first handle, wherein the first locking mechanism is configured so that the first handle is rotatable from a first rotational position to a second rotational position; wherein, when the first handle is in the first rotational position, a substantial amount of the first bracket is disposed within at least one recess defined by the first handle and the first engagement pin extends through a pair of aligned openings including a first opening formed in the first rail and a second opening formed in third rail, and wherein, when the first handle is in the second rotational position, the first engagement pin is withdrawn from at least one of the first opening and the second opening, at least one retaining mechanism configured to maintain the first handle in the first rotational position until application of a first rotational force is applied to the first handle to displace it toward the second rotational position, and wherein the at least one retaining mechanism is further configured to maintain the first handle in the second rotational position until application of a second rotational force is applied to the first handle to displace it toward the first rotational position.
2. The ladder of claim 1, wherein the at least one retaining mechanism comprises at least one detent and at least one protrusion, wherein the at least one retaining mechanism is configured to retain the first handle in the first rotational position or in second rotational position by the at least one protrusion engaging the at least one detent.
3. The ladder of claim 1, further comprising a biasing member positioned external to the first engagement pin.
4. The ladder of claim 1, wherein a portion of the first bracket is disposed within the at least one recess when the first handle is in the second rotational position.
5. The ladder of claim 4, wherein the portion of the first bracket enclosed by the first handle in the first rotational position is greater than the portion of the first bracket enclosed by the first handle in the second rotational position.
6. The ladder of claim 1, wherein the first engagement pin translates without rotation relative to the first opening between the first and second rotational positions.
7. The ladder of claim 1, further comprising a biasing member to bias the first handle toward the first rail.
8. A ladder comprising: a first pair of rails including a first rail and a second rail; a second pair of rails including a third rail and a fourth rail, wherein the first pair of rails is slidably coupled with the second pair rails and the third rail includes an aperture; and a locking mechanism comprising: a bracket coupled with the first rail, a handle rotatable about a defined axis between a first rotational position relative to the bracket and a second rotational position relative to the bracket, an engagement pin coupled with the handle, wherein the engagement pin is disposed through the aperture when the handle is in the first rotational position and the engagement pin is withdrawn from the aperture when the handle is in the second rotational position; a detent retaining mechanism including: at least a first detent to hold the handle in the first rotational position until a force is applied to rotate the handle toward the second rotational position; and at least a second detent to hold the handle in the second rotational position until a force is applied to rotate the handle toward the first rotational position.
9. The ladder of claim 8, wherein the detent retaining mechanism comprises at least one protrusion, wherein when the handle is in the first rotational position, the at least one protrusion is engaging the first detent to hold the handle in the first rotational position, and wherein when the handle is in the second rotational position, the at least one protrusion is engaging the second detent to hold the handle in the second rotational position.
10. The ladder of claim 8, further comprising a biasing member to bias the handle toward the bracket, wherein the biasing member is positioned external to the engagement pin.
11. The ladder of claim 8, wherein the first detent encloses at least a portion of the bracket in the first rotational position and wherein the second detent encloses at least a portion of the bracket in the second rotational position.
12. The ladder of claim 11, wherein the portion of the bracket enclosed by the handle in the first rotational position is greater than the portion of the bracket enclosed by the handle in the second rotational position.
13. The ladder of claim 8, further comprising a biasing member to bias the handle toward the first rail.
14. A ladder comprising: an assembly having an inner rail slidably coupled with an outer rail; and a locking mechanism comprising: a bracket coupled to the outer rail and having an elongated bracket length dimension, a handle that rotates about an axis between a first rotational position and a second rotational position, the handle having a rail-facing surface with an elongated surface length dimension, an engagement pin coupled with the handle, wherein the locking mechanism is configured such that rotation of the handle from the first rotational position to the second rotational position causes the engagement pin to be withdrawn from an opening in the inner rail; wherein the locking mechanism is further configured such that rotation of the handle from the second rotational position to the first rotational position causes the engagement pin to extend through the opening in the inner rail; wherein when the handle is in the first rotational position, the elongated bracket length dimension is substantially parallel to the elongated surface length dimension; and wherein when the handle is in the second rotational position, the elongated bracket length dimension is angularly offset from the elongated surface length dimension.
15. The ladder of claim 14, further comprising at least one retaining mechanism configured to hold the handle in the first rotational position until a sufficient level of rotational force is applied to the handle to rotate the handle toward the second rotational position.
16. The ladder of claim 14, further comprising at least one retaining mechanism configured to hold the handle in the second rotational position until a sufficient level of rotational force is applied to the handle to rotate the handle toward the first rotational position.
17. The ladder of claim 14, further comprising a biasing member to bias the handle toward the outer rail.
18. The ladder of claim 14, further comprising a biasing member positioned external to the engagement pin.
19. The ladder of claim 14, wherein the engagement pin translates relative to the opening without rotation between the first and second rotational positions.
20. The ladder of claim 14, wherein the handle defines a cavity, wherein the rail-facing surface is positioned adjoining an end of the cavity.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0016] The foregoing and other advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0037] Referring to
[0038] The ladder 100 further includes a second assembly 106 which may also include inner rails 109 and outer rails 111 slidingly coupled to one another. In the embodiment shown, the second assembly 106 includes cross bracing to stiffen the second assembly 106 and provide desired structural rigidity. However, in the embodiment shown in
[0039] Another locking mechanism 108 may be used to selectively lock and release the inner rails 109 relative to the outer rails 111 of the second assembly 106. The locking mechanism 108 will be described in further detail below.
[0040] The first and second assemblies 102 and 106 may each be coupled to a top cap 110. One of the first and second assemblies 102 and 106 (or both) may be configured to pivot relative to the top cap 110 such that the assemblies 102 and 106 may be displaced toward each other for compact storage and as will be appreciated by those of ordinary skill in the art. The top cap 110 may include a number of features to enhance the efficiency and usability of the ladder 100 as will be described in further detail hereinbelow.
[0041] The ladder 100 further includes a spreader mechanism 112 coupled between the first and second assemblies 102 and 106 which extends therebetween to provide desired structural stability to the ladder 100 when in use, while also being configured to fold, such as by pivots or hinges, enabling the first and second assemblies 102 and 106 to collapse toward one another (with at least one of the assemblies 102 and 106 pivoting relative to the top cap 110) to place the ladder 100 in a stored state. Further details of the spreader mechanism 112 will be described hereinbelow.
[0042] The ladder 100 additionally includes a component 114 or mechanism that is releasably attached thereto and which provides multiple functions. For example, as shown in
[0043] The component 114 may be selectively coupled with the ladder 100 in other positions. For example, as shown in
[0044] As seen in
[0045]
[0046] As seen more clearly in
[0047]
[0048] Referring to
[0049] Referring to
[0050] A handle 144 is coupled to the inner structures 142A and 142B of the spreader mechanism 112 without curtailing the folding nature of the inner structures 142A and 142B. In the embodiment shown, the handle 144 is oriented to extend in a direction substantially orthogonally to the direction in which the rungs of the ladder 100 extend (see also
[0051] Referring now to
[0052] The locking mechanism 104 includes an engagement pin 150 that selectively engages, for example, apertures formed in the inner and outer rails 101 and 105 of the first assembly 102 when such apertures are aligned. The locking mechanism 104 includes a lever 152 pivotally coupled with the pin 150. The lever 152 is configured to pivot or “rock” relative to the outer rails 105 of the first assembly 102 between the first and second positions or states. When the locking mechanism 104 is in the first state (as shown in
[0053] When a user desires to displace the inner and outer rails 101 and 105 of the first assembly 102 relative to each other, the user may, for example, grasp the lower portion of the lever 152 in their palm, grab a portion of the inner and outer rails 101 and 105 with their fingers, and squeeze so as to displace the lower portion of the lever 152 towards the outer rails 105 and thereby displace the upper portion of the lever 152 (and, thus, the pin 150) away from the inner and outer rails 101 and 105 such that it is disengaged from the aperture of at least the inner rails 101 and placing the locking mechanism in the second position (as shown in
[0054] The locking mechanism 104 may include additional components and features. For example, the locking mechanism 104 may include a detent or retaining mechanism 250 (shown schematically in
[0055] As seen in
[0056] While the operation of the locking mechanism 104 is described above as a squeezing action by the user, other means of operating the locking mechanism may be employed. For example, a user may strike the lower portion of the lever 152 with a quick blow of sufficient force to displace it from the first position to the second position. Reengagement may be likewise accomplished.
[0057] The squeezing operation of the locking mechanism 104, or the application of force in a direction toward the inner and outer rails 101 and 105 of the first assembly 102 is more ergonomic and natural for a user as compared to conventional lock tabs and provides for more efficient use of the ladder 100.
[0058] As previously noted, the engagement pin 150 is pivotally or hingedly coupled with the lever 152 such that the pin 150 and the lever 152 do not keep the same geometric relationship between them when in the first and second positions. This enables the pin 150 to stay aligned with a specified axis. In some embodiments, the pin 150 may extend through the opening 252 or aperture of the inner rail 101 and into a space defined within an associated rung 103. In such a case, it may become important to maintain the pin 150 in alignment with the axis of the rung for satisfactory operation. To additionally assist with maintaining the alignment of the pin 150 with a specified axis (e.g., an axis extending through a rung 103 from one inner rail 101 to the other inner rail 101), a slot 159 may be formed in the handle 152 enabling the corresponding pin 155 to become displaced along a length of the slot 159 when the handle 152 is displaced from the its first position or state (
[0059] Referring now to
[0060] Referring briefly to
[0061] In addition to the use of the shoulder portion 170, a pin 178 may be formed on, or coupled with, the shoulder portion 170. The pin 178 may be sized and configured to engage an opening or slot 180 formed on the lower surface 172 of the cross-brace 174. Engagement of the pin 178 with the slot 180 provides an additional locking action to prevent inadvertent rotation of the handle 160, and thus actuation of the locking mechanism 108, by helping to maintain the handle 160 in the position shown in
[0062] Referring now to
[0063] Referring now to
[0064] The hinge assembly 220 further includes at least one magnet 226 which may, for example, be disposed within a cavity of an actuation button 228. The magnet 226 is configured to provide a sufficient magnetic force to hold a desired tool or other item on the side of the ladder (e.g., contiguous with the actuating button) without falling from the ladder. Thus, for example, a pair of pliers or wire cutters (or even multiple tools) may be magnetically coupled to the side of the ladder providing an easy, temporary storage of such tools or items during use of the ladder as shown in
[0065] While the invention may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the following appended claims.