Fabrication of Perovskite Periodic Arrays for Optoelectronic Applications
20210376276 · 2021-12-02
Assignee
Inventors
Cpc classification
H10K71/00
ELECTRICITY
H10K85/111
ELECTRICITY
H10K71/441
ELECTRICITY
H10K71/821
ELECTRICITY
H10K85/1135
ELECTRICITY
International classification
Abstract
A solid-liquid-solid phase transformation (SLSPT) approach is used for fabrication of perovskite periodic nanostructures. The pattern on a mold is replicated by perovskite through phase change of perovskite from initially solid state, then to liquid state, and finally to solid state. The LED comprising perovskite periodic nanostructure shows better performance than that with flat perovskite. Further, the perovskite periodic nanostructure from SLSPT can be applied in many optoelectronic devices, such as solar cells, light emitting diodes (LED), laser diodes, transistors, and photodetectors.
Claims
1. A method of fabricating perovskite periodic nanostructures, comprising: forming a perovskite thin film on a substrate; covering the perovskite thin film with a periodic mold having a nanostructure pattern; converting the perovskite into a liquid intermediate by reacting it with a chemical; recovering the liquid intermediate into solid perovskite by removing the introduced chemical; and removing the mold.
2. The method according to claim 1, wherein the perovskite has a general formula of ABX.sub.3, where A is an organic cation; where B is at least one divalent metal cation, preferably selected from Ca.sup.2+, Sr.sup.2+, Cd.sup.2+, Cu.sup.2+, Ni.sup.2+, Mn.sup.2+, Fe.sup.2+, Co.sup.2+, Pd.sup.2+, Ge.sup.2+, Sn.sup.2+, Pb.sup.2+, Yb.sup.2+ and Eu.sup.2+; and where X is at least one halide anion, and preferably the perovskite is selected from CH.sub.3NH.sub.3PbI.sub.3, CH.sub.3NH.sub.3PbBr.sub.3, CH.sub.3NH.sub.3PbCl.sub.3, CH.sub.3NH.sub.3PbF.sub.3, CH.sub.3NH.sub.3PbBrI.sub.2, CH.sub.3NH.sub.3PbBrCl.sub.2, CH.sub.3NH.sub.3PbIBr.sub.2, CH.sub.3NH.sub.3PbICl.sub.2, CH.sub.3NH.sub.3PbClBr.sub.2, CH.sub.3NH.sub.3PbI.sub.2Cl, CH.sub.3NH.sub.3SnBrI.sub.2, CH.sub.3NH.sub.3SnBrCl.sub.2, CH.sub.3NH.sub.3SnF.sub.2Br, CH.sub.3NH.sub.3SnIBr.sub.2, CH.sub.3NH.sub.3SnICl.sub.2, CH.sub.3NH.sub.3SnF.sub.2I, CH.sub.3NH.sub.3SnClBr.sub.2, CH.sub.3NH.sub.3SnI.sub.2Cl, CH.sub.3NH.sub.3SnF.sub.2Cl, HC(NH.sub.2).sub.2PbI.sub.3, HC(NH.sub.2).sub.2PbBr.sub.3, HC(NH.sub.2).sub.2PbCl.sub.3, HC(NH.sub.2).sub.2PbF.sub.3, HC(NH.sub.2).sub.2PbBrI.sub.2, HC(NH.sub.2).sub.2PbBrCl.sub.2, HC(NH.sub.2).sub.2PbIBr.sub.2, HC(NH.sub.2).sub.2PbClBr.sub.2, HC(NH.sub.2).sub.2PbI.sub.2Cl, HC(NH.sub.2).sub.2PbICl.sub.2, HC(NH.sub.2).sub.2SnI.sub.3, HC(NH.sub.2).sub.2SnBr.sub.3, HC(NH.sub.2).sub.2SnCl.sub.3, HC(NH.sub.2).sub.2SnF.sub.3, HC(NH.sub.2).sub.2SnBrI.sub.2, HC(NH.sub.2).sub.2SnBrCl.sub.2, HC(NH.sub.2).sub.2SnIBr.sub.2, HC(NH.sub.2).sub.2SnClBr.sub.2, HC(NH.sub.2).sub.2SnI.sub.2Cl, and HC(NH.sub.2).sub.2SnICl.sub.2.
3. The method according to claim 2, wherein the organic cation of the perovskite has a general formula of (R.sub.1R.sub.2R.sub.3R.sub.4N.sub.a).sup.+, where R.sub.1 is hydrogen, unsubstituted or substituted C.sub.1-C.sub.10alkyl; where R.sub.2 is hydrogen, unsubstituted or substituted C.sub.1-C.sub.10alkyl; where R.sub.3 is hydrogen, unsubstituted or substituted C.sub.1-C.sub.10alkyl; where R.sub.4 is hydrogen, unsubstituted or substituted C.sub.1-C.sub.10alkyl; and where a is a value between 1 and 10 with 1 and 10 included.
4. The method according to claim 1, wherein the perovskite thin film is formed by one of spin coating, thermal evaporation, and doctor blading.
5. The method according to claim 1, wherein the substrate for depositing perovskite thin film is rigid.
6-10. (canceled)
11. The method according to claim 1, wherein the substrate for depositing perovskite thin film is flexible.
12. The method according to claim 5, wherein the rigid substrate is glass, silicon, ITO coated glass, fluorine-doped tin oxide FTO coated glass, or any of them coated with semiconductor.
13. The method according to claim 11, wherein the flexible substrate is ITO coated polyethylene terephthalate PET, ITO coated polyethylene-naphthalate PEN, ITO coated polyimide PI, FTO coated PET, FTO coated PEN, and FTO coated PI, or any of them coated with semiconductor.
14. The method according to claim 1, wherein the mold is made from one of PDMS, PMMA, Silicon, Nickel, or Silicon dioxide; wherein the mold is dimensional periodic nanostructure with period; wherein the mold is a two-dimensional hole or pillar structure with configuration; wherein the liquid intermediate is formed at room temperature or elevated temperature; wherein the chemical is nitrogen-containing compound, such as amines, including monoamines, diamines, triamines and polyamines, preferably including aliphatic monoamines such as methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, heptylamine, octylamine, 2-ethylhexylamine, nonylamine, decylamine, undecylamine, dodecylamine, tridecylamine, tetradecylamine, pentadecylamine, hexadecylamine, octadecylamine, octadecyleneamine, eicosylamine or docosylamine, alicyclic monoamines such as cyclohexylamine or methylcyclohexylamine, aromatic monoamines such as benzylamino or β-phenylmethylamine, symmetrical secondary amines such as N,N-dimethylamine, N,N-diethylamine, N,N-dipropylamine, N,N-dibutylamine, N,N-dihexylamine or N,N-dioctylamine, and mixed secondary amines such as N-methyl-N-ethylamine, N-methyl-N-butylamine, N-methyl-N-dodecylamine, N-methyl-N-octadecylamine, N-ethyl-N-hexadecylamine, N-ethyl-N-octadecylamine, N-propyl-N-hexadecylamine or N-propyl-N-benzylamine;
15. The method according to claim 1, wherein the chemical is selected from the group consisting of ammonia, methylamine, formamidine, ethylamine, n-butylamine, tert-butylamine, and octylamine; and
16. The method according to claim 1, wherein removing the introduced chemical is achieved by heating at a temperature between 25° C. and 150° C., evacuating under a pressure between 10.sup.−5 Pa and 10.sup.5 Pa, with both heating and evacuating, and/or natural volatilization at room temperature.
17. A perovskite periodic nanostructure, wherein the perovskite periodic nanostructure is fabricated using the method according to claim 1.
18. An optoelectronic device, wherein the device comprises a perovskite periodic nanostructure according to claim 17.
19. An optoelectronic device according to claim 18, wherein the device is any one selected from the group consisting of light emitting diodes, lasers, solar cells, and photodetectors.
20. A method of fabricating a perovskite ITO/PEDOT:PSS/MAPbI.sub.3/PC.sub.61BM/Ag LED structure comprising the steps of: spin coating a ITO glass with PEDOT:PSS at rate of about 2,500-4,000 rpm; annealing the coated glass at about 100° C.-130° C. for about 5-10 min; fabricating a MAPbI.sub.3 periodic nanostructure with a period of 735 nm on the PEDOT:PSS via an SLSPT approach; spin coating PC.sub.61BM in 1, 2-Dichlorobenzene (DCB) on the MAPbI.sub.3 periodic nanostructure and thin film, wherein the spin coating rate can be as low as 500 rpm; thermally evaporating 100 nm Ag; and dissolving the PC.sub.61BM in DCB with a concentration of 30 mg/ml.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The foregoing and other objects and advantages of the present invention will become more apparent when considered in connection with the following detailed description and appended drawings in which like designations denote like elements in the various views, and wherein:
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DETAILED DESCRIPTION OF THE INVENTION
[0029] The invention provides a new solid-liquid-solid phase transformation (“SLSPT”) approach to fabrication of perovskite periodic nanostructures with high crystal quality. In an illustrative embodiment, a method of forming a perovskite periodic nanostructure starts with preparing flat perovskite thin film on a substrate. The top surface of the perovskite thin film is covered with a periodic mold. Rather than press the mold into the flat thin film, a chemical is introduced to react with the solid perovskite in order to form a liquid intermediate. This liquid takes up the shape of the mold without pressing. After complete conversion into the liquid intermediate, the chemical is removed in order to convert the intermediate back into a solid perovskite. The solid will have the shape of the mold so that lifting up the mold reveals a perovskite periodic nanostructure. Before describing of the approach in detail, some specific terms need to be explained.
[0030] The term “SLSPT”, as used herein, refers to solid-liquid-solid phase transformation, which indicates the phase change of perovskite during the fabrication. The flat perovskite thin film is in a solid state at the beginning and then becomes a liquid intermediate after reacting with an introduced chemical. Subsequently, the liquid intermediate returns back to a solid state after removal of the introduced chemical.
[0031] The term “perovskite”, as used herein, refers to a semiconductor material with the general chemical formula of ABX.sub.3;
[0032] where A is an organic cation of the formula (R.sub.1R.sub.2R.sub.3R.sub.4Na).sup.+;
[0033] where R.sub.1 is hydrogen, unsubstituted or substituted C.sub.1-C.sub.10 alkyl;
[0034] where R.sub.2 is hydrogen, unsubstituted or substituted C.sub.1-C.sub.10 alkyl;
[0035] where R.sub.3 is hydrogen, unsubstituted or substituted C.sub.1-C.sub.10 alkyl;
[0036] where R.sub.4 is hydrogen, unsubstituted or substituted C.sub.1-C.sub.10 alkyl;
[0037] where a can be any value between 1 and 10 (including 1 and 10).
[0038] B is at least one divalent metal cation; and
[0039] X is at least one halide anion.
[0040] As used herein, an alkyl group can be a substituted or unsubstituted, linear or branched chain saturated radical. It is often a substituted or an unsubstituted linear chain saturated radical, more often an unsubstituted linear chain saturated radical. A C1-C10 alkyl group is an unsubstituted or substituted, straight or branched chain saturated hydrocarbon radical having from 1 to 10 carbon atoms. Typically, it is C1-C10 alkyl, for example methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl or decyl, or C1-C6 alkyl, for example methyl, ethyl, propyl, butyl, pentyl or hexyl, or C1-C4 alkyl, for example methyl, ethyl, i-propyl, n-propyl, t-butyl, s-butyl or n-butyl.
[0041] When an alkyl group is substituted it typically bears one or more substituents selected from substituted or unsubstituted C1-C10 alkyl, substituted or unsubstituted aryl, cyano, amino, C1-C10 alkylamino, di(C1-C10)alkylamino, arylamino, diarylamino, arylalkylamino, amido, acylamido, hydroxy, oxo, halo, carboxy, ester, acyl, acyloxy, C1-C20 alkoxy, aryloxy, haloalkyl, sulfonic acid, sulfhydryl (i.e. thiol, —SH), C1-C10 alkylthio, arylthio, sulfonyl, phosphoric acid, phosphate ester, phosphonic acid and phosphonate ester. Examples of substituted alkyl groups include haloalkyl, hydroxyalkyl, aminoalkyl, alkoxyalkyl and alkaryl groups. The term “alkaryl,” as used herein, pertains to a C1-C20 alkyl group in which at least one hydrogen atom has been replaced with an aryl group. Examples of such groups include, but are not limited to, benzyl (phenylmethyl, PhCH.sub.2—), benzhydryl (Ph.sub.2CH—), trityl (triphenylmethyl, Ph.sub.3C—), phenethyl (phenylethyl, Ph-CH.sub.2CH.sub.2—), styryl (Ph-CH═CH—), cinnamyl (Ph-CH═CH—CH.sub.2—).
[0042] Typically, a substituted alkyl group carries 1, 2 or 3 substituents, for instance 1 or 2.
[0043] An aryl group is a substituted or unsubstituted, monocyclic or bicyclic aromatic group which typically contains from 6 to 14 carbon atoms, preferably from 6 to 10 carbon atoms in the ring portion. Examples include phenyl, naphthyl, indenyl and indanyl groups. An aryl group is unsubstituted or substituted. When an aryl group as defined above is substituted it typically bears one or more substituents selected from C.sub.1-C6 alkyl which is unsubstituted (to form an aralkyl group), aryl which is unsubstituted, cyano, amino, C1-C10 alkylamino, di(C1-C10)alkylamino, arylamino, diarylamino, arylalkylamino, amido, acylamido, hydroxy, halo, carboxy, ester, acyl, acyloxy, C1-C20 alkoxy, aryloxy, haloalkyl, sulfhydryl (i.e. thiol, —SH), C1-10 alkylthio, arylthio, sulfonic acid, phosphoric acid, phosphate ester, phosphonic acid and phosphonate ester and sulfonyl. Typically, it carries 0, 1, 2 or 3 substituents. A substituted aryl group may be substituted in two positions with a single C1-C6 alkylene group, or with a bidentate group represented by the formula —X—(C1-C6) alkylene, or —X—(C1-C6)alkylene-X—, wherein X is selected from 0, S and NR, and wherein R is H, aryl or C1-C6 alkyl. Thus, a substituted aryl group may be an aryl group fused with a cycloalkyl group or with a heterocyclyl group. The ring atoms of an aryl group may include one or more heteroatoms (as in a heteroaryl group). Such an aryl group (a heteroaryl group) is a substituted or unsubstituted mono- or bicyclic heteroaromatic group which typically contains from 6 to 10 atoms in the ring portion including one or more heteroatoms. It is generally a 5- or 6-membered ring, containing at least one heteroatom selected from O, S, N, P, Se and Si. It may contain, for example, 1, 2 or 3 heteroatoms. Examples of heteroaryl groups include pyridyl, pyrazinyl, pyrimidinyl, pyridazinyl, furanyl, thienyl, pyrazolidinyl, pyrrolyl, oxazolyl, oxadiazolyl, isoxazolyl, thiadiazolyl, thiazolyl, isothiazolyl, imidazolyl, pyrazolyl, quinolyl and isoquinolyl. A heteroaryl group may be unsubstituted or substituted, for instance, as specified above for aryl. Typically, it carries 0, 1, 2 or 3 substituents.
[0044] Typically, the divalent metal cation may be selected from Ca.sup.2+, Sr.sup.2+, Cd.sup.2+, Cu.sup.2+, Ni.sup.2+, Mn.sup.2+, Fe.sup.2+, Co.sup.2+, Pd.sup.2+, Ge.sup.2+, Sn.sup.2+, Pb.sup.2+, Yb.sup.2+ and Eu.sup.2+. Usually, the divalent metal cation is selected from Sn.sup.2+ and Pb.sup.2+.
[0045] In general, the perovskites are selected from CH.sub.3NH.sub.3PbI.sub.3, CH.sub.3NH.sub.3PbBr.sub.3, CH.sub.3NH.sub.3PbCl.sub.3, CH.sub.3NH.sub.3PbF.sub.3, CH.sub.3NH.sub.3PbBrI.sub.2, CH.sub.3NH.sub.3PbBrCl.sub.2, CH.sub.3NH.sub.3PbIBr.sub.2, CH.sub.3NH.sub.3PbICl.sub.2, CH.sub.3NH.sub.3PbClBr.sub.2, CH.sub.3NH.sub.3PbI.sub.2Cl, CH.sub.3NH.sub.3SnBrI.sub.2, CH.sub.3NH.sub.3SnBrCl.sub.2, CH.sub.3NH.sub.3SnF.sub.2Br, CH.sub.3NH.sub.3SnIBr.sub.2, CH.sub.3NH.sub.3SnICl.sub.2, CH.sub.3NH.sub.3SnF.sub.2I, CH.sub.3NH.sub.3SnClBr.sub.2, CH.sub.3NH.sub.3SnI.sub.2Cl, CH.sub.3NH.sub.3SnF.sub.2Cl, HC(NH.sub.2).sub.2PbI.sub.3, HC(NH.sub.2).sub.2PbBr.sub.3, HC(NH.sub.2).sub.2PbCl.sub.3, HC(NH.sub.2).sub.2PbF.sub.3, HC(NH.sub.2).sub.2PbBrI.sub.2, HC(NH.sub.2).sub.2PbBrCl.sub.2, HC(NH.sub.2).sub.2PbIBr.sub.2, HC(NH.sub.2).sub.2PbClBr.sub.2, HC(NH.sub.2).sub.2PbI.sub.2Cl, HC(NH.sub.2).sub.2PbICl.sub.2, HC(NH.sub.2).sub.2SnI.sub.3, HC(NH.sub.2).sub.2SnBr.sub.3, HC(NH.sub.2).sub.2SnCl.sub.3, HC(NH.sub.2).sub.2SnF.sub.3, HC(NH.sub.2).sub.2SnBrI.sub.2, HC(NH.sub.2).sub.2SnBrCl.sub.2, HC(NH.sub.2).sub.2SnIBr.sub.2, HC(NH.sub.2).sub.2SnClBr.sub.2, HC(NH.sub.2).sub.2SnI.sub.2Cl, and HC(NH.sub.2).sub.2SnICl.sub.2. For instance, in the optoelectronic device of the invention, the perovskites may be selected from CH.sub.3NH.sub.3PbI.sub.3, CH.sub.3NH.sub.3PbBr.sub.3, CH.sub.3NH.sub.3PbCl.sub.3, CH.sub.3NH.sub.3PbF.sub.3, CH.sub.3NH.sub.3PbBrI.sub.2, CH.sub.3NH.sub.3PbBrCl.sub.2, CH.sub.3NH.sub.3PbIBr.sub.2, CH.sub.3NH.sub.3PbICl.sub.2, CH.sub.3NH.sub.3PbClBr.sub.2, CH.sub.3NH.sub.3PbI.sub.2Cl, CH.sub.3NH.sub.3SnBrI.sub.2, CH.sub.3NH.sub.3SnBrCl.sub.2, CH.sub.3NH.sub.3SnF.sub.2Br, CH.sub.3NH.sub.3SnIBr.sub.2, CH.sub.3NH.sub.3SnICl.sub.2, CH.sub.3NH.sub.3SnF.sub.2I, CH.sub.3NH.sub.3SnClBr.sub.2, CH.sub.3NH.sub.3SnI.sub.2Cl, CH.sub.3NH.sub.3SnF.sub.2Cl, HC(NH.sub.2).sub.2PbI.sub.3, HC(NH.sub.2).sub.2PbBr.sub.3, HC(NH.sub.2).sub.2PbCl.sub.3, HC(NH.sub.2).sub.2PbF.sub.3, HC(NH.sub.2).sub.2PbBrI.sub.2, HC(NH.sub.2).sub.2PbBrCl.sub.2, HC(NH.sub.2).sub.2PbIBr.sub.2, HC(NH.sub.2).sub.2PbClBr.sub.2, HC(NH.sub.2).sub.2PbI.sub.2Cl, HC(NH.sub.2).sub.2PbICl.sub.2, HC(NH.sub.2).sub.2SnI.sub.3, HC(NH.sub.2).sub.2SnBr.sub.3, HC(NH.sub.2).sub.2SnCl.sub.3, HC(NH.sub.2).sub.2SnF.sub.3, HC(NH.sub.2).sub.2SnBrI.sub.2, HC(NH.sub.2).sub.2SnBrCl.sub.2, HC(NH.sub.2).sub.2SnIBr.sub.2, HC(NH.sub.2).sub.2SnClBr.sub.2, HC(NH.sub.2).sub.2SnI.sub.2Cl, and HC(NH.sub.2).sub.2SnICl.sub.2. Typically, the perovskite is selected from CH.sub.3NH.sub.3PbI.sub.3, CH.sub.3NH.sub.3PbBr.sub.3, CH.sub.3NH.sub.3PbCl.sub.3, CH.sub.3NH.sub.3PbF.sub.3, CH.sub.3NH.sub.3PbBrI.sub.2, CH.sub.3NH.sub.3PbBrCl.sub.2, CH.sub.3NH.sub.3PbIBr.sub.2, CH.sub.3NH.sub.3PbICl.sub.2, CH.sub.3NH.sub.3PbClBr.sub.2, CH.sub.3NH.sub.3PbI.sub.2Cl, CH.sub.3NH.sub.3SnF.sub.2Br, CH.sub.3NH.sub.3SnICl.sub.2, CH.sub.3NH.sub.3SnF.sub.2I, CH.sub.3NH.sub.3SnI.sub.2Cl, CH.sub.3NH.sub.3SnF.sub.2Cl, HC(NH.sub.2).sub.2PbI.sub.3, HC(NH.sub.2).sub.2PbBr.sub.3, HC(NH.sub.2).sub.2PbCl.sub.3, HC(NH.sub.2).sub.2PbF.sub.3, HC(NH.sub.2).sub.2PbBrI.sub.2, HC(NH.sub.2).sub.2PbBrCl.sub.2, HC(NH.sub.2).sub.2PbIBr.sub.2, HC(NH.sub.2).sub.2PbClBr.sub.2, HC(NH.sub.2).sub.2PbI.sub.2Cl, HC(NH.sub.2).sub.2PbICl.sub.2, HC(NH.sub.2).sub.2SnI.sub.3, HC(NH.sub.2).sub.2SnBr.sub.3, HC(NH.sub.2).sub.2SnCl.sub.3, HC(NH.sub.2).sub.2SnF.sub.3, HC(NH.sub.2).sub.2SnBrI.sub.2, HC(NH.sub.2).sub.2SnBrCl.sub.2, HC(NH.sub.2).sub.2SnIBr.sub.2, HC(NH.sub.2).sub.2SnClBr.sub.2, HC(NH.sub.2).sub.2SnI.sub.2Cl, and HC(NH.sub.2).sub.2SnICl.sub.2. More typically, the perovskite is selected from CH.sub.3NH.sub.3PbI.sub.3, CH.sub.3NH.sub.3PbBr.sub.3, CH.sub.3NH.sub.3PbCl.sub.3, CH.sub.3NH.sub.3PbF.sub.3, CH.sub.3NH.sub.3PbBrI.sub.2, CH.sub.3NH.sub.3PbBrCl.sub.2, CH.sub.3NH.sub.3PbIBr.sub.2, CH.sub.3NH.sub.3PbICl.sub.2, CH.sub.3NH.sub.3PbClBr.sub.2, CH.sub.3NH.sub.3PbI.sub.2Cl, CH.sub.3NH.sub.3SnF.sub.2Br, CH.sub.3NH.sub.3SnF.sub.2I and CH.sub.3NH.sub.3SnF.sub.2C.sub.1. Usually, the perovskite is selected from CH.sub.3NH.sub.3PbBrI.sub.2, CH.sub.3NH.sub.3PbBrCl.sub.2, CH.sub.3NH.sub.3PbIBr.sub.2, CH.sub.3NH.sub.3PbICl.sub.2, CH.sub.3NH.sub.3SnF.sub.2Br, CH.sub.3NH.sub.3SnF.sub.2I, HC(NH.sub.2).sub.2PbI.sub.3, HC(NH.sub.2).sub.2PbBr.sub.3, HC(NH.sub.2).sub.2PbCl.sub.3, HC(NH.sub.2).sub.2PbF.sub.3, HC(NH.sub.2).sub.2PbBrI.sub.2, HC(NH.sub.2).sub.2PbBrCl.sub.2, HC(NH.sub.2).sub.2PbIBr.sub.2, HC(NH.sub.2).sub.2PbClBr.sub.2, HC(NH.sub.2).sub.2PbI.sub.2Cl, HC(NH.sub.2).sub.2PbICl.sub.2, HC(NH.sub.2).sub.2SnI.sub.3, HC(NH.sub.2).sub.2SnBr.sub.3, HC(NH.sub.2).sub.2SnCl.sub.3, HC(NH.sub.2).sub.2SnF.sub.3, HC(NH.sub.2).sub.2SnBrI.sub.2, HC(NH.sub.2).sub.2SnBrCl.sub.2, HC(NH.sub.2).sub.2SnIBr.sub.2, HC(NH.sub.2).sub.2SnClBr.sub.2, HC(NH.sub.2).sub.2SnI.sub.2Cl, and HC(NH.sub.2).sub.2SnICl.sub.2.
[0046] The term “periodic nanostructures”, or “periodic arrays”, as used herein, refers to repeated units in nanoscale with a certain period. It can be a one-dimensional periodic nanostructure or a two-dimensional pillar or hole.
[0047] The term “mold”, or “periodic mold”, as used herein is made from one of PDMS, PMMA, Silicon, Nickel, or Silicon dioxide. It can be one dimensional periodic nanostructure with any period or two-dimensional hole or pillar structure with any configuration.
[0048] First, an exemplary method of forming a flat perovskite thin film utilizes a reported one-step solvent engineering approach. See, N. J. Jeon, J. H. Noh, Y. C. Kim, W. S. Yang, S. Ryu and S. I. Seok, Nat Mater, 2014, 13, 897-903, which is incorporated herein by reference in its entirety. This approach is one of the most reported methods for fabricating smooth perovskite thin film with high-quality crystal. This approach starts with dissolving lead halide and organic halide simultaneously in a combinational solvent of dimethyl sulfoxide (DMSO) and gamma-butyrolactone (GBL). Subsequently this solution is spin coated on a substrate. During coating, a weak polar solvent (such as toluene, or chlorobenzene, or 1, 2-dichlorobenzene) is dripped on the substrate. The spin coated substrate is then annealed to form a flat perovskite thin film. It should be noticed that, the method for fabrication of the flat perovskite thin film is not limited to the one-step solvent engineering approach. Other approaches, including but not limited to two-step sequential deposition, dual-source thermal evaporation, and doctor blading, can also be utilized to fabricate flat perovskite thin film. Any of these formed perovskite thin films is suitable for the SLSPT approach to fabrication of perovskite periodic nanostructure.
[0049] The substrate on which the flat perovskite thin film is deposited can be rigid or flexible. The rigid substrate can be chosen from glass, silicon, ITO coated glass, fluorine-doped tin oxide (FTO) coated glass, and any thereof coated with semiconductor material. On the other hand, the flexible substrate can be ITO coated polyethylene terephthalate (PET), ITO coated polyethylene-naphthalate (PEN), ITO coated polyimide (PI), FTO coated PET, FTO coated PEN, and FTO coated PI, and any thereof coated with semiconductor material.
[0050] Second, the perovskite thin film is covered with a periodic mold. An exemplary embodiment of a mold is a one-dimensional periodic nanostructure on polydimethylsiloxane (PDMS). For example, a PDMS periodic nanostructure with a period of 735 nm is used to fabricate a MAPbI.sub.3 periodic nanostructure. However, other molds, including but not limited to quartz, silicon, silicon oxide, nickel, and poly(methyl methacrylate) (PMMA) can also be suitable for the SLSPT approach. It should be noted that, to form better contact between the perovskite thin film and the mold, the use of soft molds, such as PMMA and PDMS, is suggested.
Subsequently, to convert the solid perovskite thin film into a liquid state in order to replicate the pattern on the mold, a chemical is introduced. The introduced chemical reacts with perovskite and forms a liquid intermediate, accompanied with a color change of the perovskite. This is one of a crucial part of the SLSPT approach. The recipe for choosing a chemical should satisfy following requirements: First, the chemical must react with perovskite to form a liquid intermediate. Second, the intermediate must decompose into perovskite and other byproducts. In general, the chemical can be nitrogen-containing compound, such as amines. These amines include monoamines, diamines, triamines and polyamines. Specific examples of monoamines added include aliphatic monoamines such as methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, heptylamine, octylamine, 2-ethylhexylamine, nonylamine, decylamine, undecylamine, dodecylamine, tridecylamine, tetradecylamine, pentadecylamine, hexadecylamine, octadecylamine, octadecyleneamine, eicosylamine or docosylamine, alicyclic monoamines such as cyclohexylamine or methylcyclohexylamine, aromatic monoamines such as benzylamino or β-phenylmethylamine, symmetrical secondary amines such as N,N-dimethylamine, N,N-diethylamine, N,N-dipropylamine, N,N-dibutylamine, N,N-dihexylamine or N,N-dioctylamine, and mixed secondary amines such as N-methyl-N-ethylamine, N-methyl-N-butylamine, N-methyl-N-dodecylamine, N-methyl-N-octadecylamine, N-ethyl-N-hexadecylamine, N-ethyl-N-octadecylamine, N-propyl-N-hexadecylamine or N-propyl-N-benzylamine. The chemical can be any one selected from the group consisting of ammonia, methylamine, formamidine, ethylamine, n-butylamine, tert-butylamine, octylamine etc. An exemplary embodiment of a chosen chemical is methylamine (MA) gas. MA gas is produced by heating its solution in water and purifying the gas with a drier. The MA gas reacts with solid methylammonium lead triiodide (MAPbI.sub.3) and forms the liquid intermediate of MAPbI.sub.3.MA. Other than the change of state from solid to liquid, the color of perovskite changes from brown to transparent. This is the indication of the completion of the reaction. The time for compete conversion of perovskite into the intermediate depends on the heating temperature of MA and the number of perovskite thin film devices. In general, the higher the temperature and the fewer perovskite devices, reduces the time. Usually, the reaction time is within ten minutes.
[0051] As part of the SLSPT process, the chemical must be removed from the intermediate in order to covert the liquid intermediates into solid perovskite. The chemical can be removed by annealing or volatilization at room temperature. The heating temperature can be any value between 25° C. and 150° C. The higher the temperature, the shorter the time required for complete conversion. Besides, a higher temperature results in better crystallization of perovskite. However, a temperature higher than 100° C. might decompose the perovskite. As a result, the preferred annealing temperature should be in the range of 80° C. to 100° C. After complete conversion, the liquid intermediate turns back into solid perovskite, accompanied with the replication of the pattern from the mold.
[0052] Moreover, the prepared perovskite periodic nanostructure can be used in different optoelectronic devices, such as solar cells, LEDs, laser diodes, transistors, and photodetectors. An exemplary embodiment of the application of a prepared perovskite periodic nanostructure is in a perovskite LED. In general, an LED device comprises a bottom electrode, a hole transporting layer, an emissive layer, an electron transporting layer, and a top electrode. For example, the bottom electrode can be ITO or FTO on a rigid or flexible substrate, and the top electrode can be aluminum (Al), silver (Ag), or gold (Au). The hole transporting layer can be chosen from PEDOT:PSS and NiO.sub.x. The electron transporting layer can be phenyl-C61-butyric acid methyl ester (PC.sub.61BM), C.sub.60, ZnO, and SnO.sub.x. The PEDOT:PSS and PC.sub.61BM thin film can be formed via spin coating and doctor blading. C60 thin film could also be deposited through spin coating and thermal evaporation. Besides, NiO.sub.x, ZnO, and SnO.sub.x thin films could be prepared via spin coating, doctor blading, and atomic layer deposition. Finally, the Al, Ag, or Au electrode could be deposited via thermal evaporation.
[0053] Following are examples of the present invention to illustrate the SLSPT approach for fabrication of perovskite periodic nanostructures.
Example 1
Perovskite Periodic Nano Structure Fabrication and Characterization
[0054] A MAPbI.sub.3 periodic nanostructure with a period of 735 nm was prepared using the SLSPT approach. At the beginning, a flat thin film was prepared using the one-step solvent engineering approach. More specifically, 0.5 mol/1 precursor of PbI.sub.2/MAI (molar ratio=1:1) in a combinational solvent of DMSO/GBL (v/v=3:7) was heated at 80° C. for 1 hour and then spin coated on to a PEDOT:PSS/ITO substrate at a speed of 1000 rpm for a first duration of 10 seconds and then 5000 rpm for a second duration of 40 s. Toluene was dripped on to the spin coating substrate at 17 s of the second duration (also at 27 s of the whole coating time). After coating, the substrate was baked at 100° C. for 10 min, which led to the formation of flat MAPbI.sub.3 thin film. The above process was completed in a laboratory glove box.
[0055] A mold with a period of 735 nm was prepared by transfer from a periodic nanostructure by photolithography and it was placed on the prepared flat MAPbI.sub.3 thin film. The MAPbI.sub.3 thin film with the PDMS mold atop was transferred, perhaps in a plastic bag, into a chamber where dry gaseous MA was prepared by heating its aqueous solution at 60° C. The MA gas was dried with calcium oxide (CaO) powder and then introduced to the perovskite thin film. After less than 10 min of MA gas treatment, brown MAPbI.sub.3 became transparent, indicating formation of a liquid intermediate of MAPbI.sub.3.MA. Subsequently, the device was brought back to the glove box, followed by annealing at 100° C. for 5 min. The color of the device gradually changed from transparent to brown during annealing, indicating the conversion of MAPbI.sub.3.MA to MAPbI.sub.3. When the PDMS mold was lifted off, the MAPbI.sub.3 periodic nanostructure was revealed.
[0056] As can be seen from
[0057] A FAPbI.sub.3 periodic nanostructure can be fabricated by cation exchange of the MAPbI.sub.3 periodic nanostructure by dipping MAPbI.sub.3 in a FAI solution as described in the article, G. E. Eperon, C. E. Beck and H. J. Snaith, Mater Horiz, 2016, 3, 63-71, which is incorporated herein by reference in its entirety. After 5 min cation exchange, the sharp edge in the MAPbI.sub.3 periodic nanostructure becomes much smoother, as shown in
MAPbI.SUB.3 .Periodic Nanostructure LED Fabrication and Characterization
[0058] The MAPbI.sub.3 periodic nanostructure was manufactured into an LED and compared with a flat MAPbI.sub.3 LED. The structure of the MAPbI.sub.3 LED is ITO/PEDOT:PSS/MAPbI.sub.3/PC.sub.61BM/Ag. First, ITO coated glass was successively cleaned with detergent, water, acetone, and ethanol. After treatment with ultraviolet-ozone (UVO) for 10-15 min, the ITO glass was spin coated with PEDOT:PSS at rate of 2,500-4,000 rpm and annealed at 100° C.-130° C. for 5-10 min. The MAPbI.sub.3 periodic nanostructure with a period of 735 nm was fabricated on PEDOT:PSS via the above SLSPT approach. The device with the flat MAPbI.sub.3 thin film was used as a reference. PC.sub.61BM in 1, 2-Dichlorobenzene (DCB) was spin coated on the MAPbI.sub.3 periodic nanostructure and thin film, followed by thermal evaporation of 100 nm Ag. For the flat MAPbI.sub.3 device, PC.sub.61BM was dissolved in DCB with a concentration of 20 mg/ml. The spin coating rate of PC.sub.61BM was investigated to obtain optimized electroluminescence.
Example 2
[0059] Another method for fabrication of flat MAPbI.sub.3 thin film was investigated and utilized to fabricate a MAPbI.sub.3 periodic nanostructure. More specifically, 0.15 mol/1 precursor of PbI.sub.2/MAI (molar ratio=1:1) was dissolved in dimethylformamide (DMF). After complete dissolution, the precursor was spin coated on to a PEDOT:PSS/ITO substrate with a speed of 5000 rpm for 50 seconds. After coating, the substrate was annealed at 100° C. for 10 min. A PDMS mold with a period of 735 nm was placed on a prepared flat MAPbI.sub.3 thin film. The MAPbI.sub.3 thin film with a PDMS mold atop was transferred into a chamber where dry gaseous MA was prepared through heating its aqueous solution at 60° C. The MA gas was dried with CaO powder and then introduced to the perovskite thin film. After less than 10 min of MA gas treatment, brown MAPbI.sub.3 became transparent. Subsequently, the device was brought back to the glove box, followed by annealing at 100° C. for 5 min. After removal of the PDMS mold, the MAPbI.sub.3 periodic nanostructure was revealed.
[0060] The present invention has been described herein using molds having a period of 735 nm. However, the present invention would also work successfully using molds with other periods, e.g. 1500 nm.
[0061] While the present invention has been particularly shown and described with reference to preferred embodiments thereof; it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.