PARTITION PANEL
20210372125 · 2021-12-02
Inventors
Cpc classification
E04B7/22
FIXED CONSTRUCTIONS
E04C2/386
FIXED CONSTRUCTIONS
E04C2/38
FIXED CONSTRUCTIONS
E04D13/16
FIXED CONSTRUCTIONS
E04C2/296
FIXED CONSTRUCTIONS
E04B2/7401
FIXED CONSTRUCTIONS
E04C2002/004
FIXED CONSTRUCTIONS
E04C2/50
FIXED CONSTRUCTIONS
International classification
E04C2/38
FIXED CONSTRUCTIONS
Abstract
A panel for forming part of a partition is disclosed. The partition may, for example, be a roof, a wall or a floor of a building. The panel comprises: a central panel; two support members; and a resiliently compressible portion. The two support members are disposed on opposed sides of the central panel, each of the two support members extending generally perpendicularly to a plane of the central panel. The resiliently compressible portion is arranged between the two support members such that a distance between the two support members can be reduced by compressing the resiliently compressible portion.
Claims
1. A panel for forming part of a partition, the panel comprising: a central panel; two support members disposed on opposed sides of the central panel, each of the two support members extending generally perpendicularly to a plane of the central panel; and a resiliently compressible portion arranged between the two support members such that a distance between the two support members can be reduced by compressing the resiliently compressible portion.
2. The panel of claim 1 wherein the central panel comprises two parts and wherein the resiliently compressible portion is arranged between said two parts of the central panel.
3. The panel of claim 1 wherein the resiliently compressible portion is arranged between two parts of the panel and wherein the resiliently compressible portion is substantially sealed to each of said two parts of the panel.
4. The panel of claim 3 wherein the resiliently compressible portion comprises one or more foam strips that are disposed between, and adhered to, two other parts of the panel.
5. The panel of claim 4 wherein the one or more foam strips comprises two foam strips, each of the two foam strips being disposed adjacent a different one of two opposed surfaces of the panel.
6. The panel of claim 5 further comprising a retaining means for retaining the resiliently compressible portion in a compressed state.
7. The panel of claim 6 wherein the resiliently compressible portion is maintained in the compressed state by the retaining means.
8. The panel of claim 6 wherein the retaining means comprises one or more straps.
9. The panel of claim 8 wherein the central panel comprises a thermally insulating material.
10. The panel of claim 9 wherein the two support members each comprise a support panel extending generally perpendicularly to a plane of the central panel.
11. The panel of claim 10 wherein a protruding portion of each of the two support members may extend beyond at least one of the faces of the central panel.
12. The panel of claim 11 further comprising a reinforcing member at least on the or each protruding portion of the support members.
13. The panel of claim 12 wherein a side surface of either or both of the support members is provided with a resilient sealing material.
14. A modular partition system comprising: a plurality of panels, each of the plurality of panels comprising two support members extending generally perpendicularly to a plane of the modular partition system and a central panel extending between said two support panels, the plurality of panels being arranged such that the central panels of each of the plurality of panels are generally mutually parallel and one support member of each of the plurality of panels is adjacent to a support member of an adjacent panel; and at least one connecting strip; wherein the at least one connecting strip cooperates with a support member from each of two of the plurality of adjacent panels so as to connect said two of the plurality of adjacent panels; and wherein at least one of the plurality of panels is a panel according to any one of the preceding claims.
15. A method for installing a panel in a space, the method comprising: providing a panel, the panel comprising: a central panel; two support members disposed on opposed sides of the central panel, each of the two support members extending generally perpendicularly to a plane of the central panel; and a resiliently compressible portion arranged between the two support members such that a distance between the two support members can be reduced by compressing the resiliently compressible portion; compressing the resiliently compressible portion; positioning the panel in the space; and allowing the resiliently compressible portion to return to its equilibrium length.
16. (canceled)
Description
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[0070] A novel panel 2 for a partition according to an embodiment of the invention is shown in
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[0072] The panel 2 comprises a central panel 4 and two support members 6. The two support members 6 are disposed on opposed sides of the central panel 4. Each of the two support members 6 extends generally perpendicularly to a plane of the central panel 4.
[0073] It will be appreciated that as used herein the term panel is intended to mean a relatively thin, generally flat three-dimensional object or body. It will be further appreciated that by relatively thin it is meant that one dimension of the object or body is smaller than the other two dimensions of the object or body. The smallest dimension of the object or body may be referred to as its thickness. The two dimensions generally perpendicular to the smallest dimension of the object or body may define a plane (or family of parallel planes).
[0074] In
[0075] The central panel 4 comprises: a first insulating panel portion 4a, a second insulating panel portion 4b and two foam strips 8, 10. The foam strips 8, 10 are disposed between the first and second insulating panel portions 4a, 4b.
[0076] Each of the two foam strips 8, 10 is disposed adjacent a different one of two opposed surfaces 12, 14 of the central panel 4. It will be appreciated that as used herein the surfaces or faces of a panel are intended to mean the two surfaces that are separated by the thickness of the panel.
[0077] The two foam strips 8, 10 are formed from a compressible material. Therefore, the two foam strips 8, 10 may be considered to provide a resiliently compressible portion of the panel 2 that is arranged between the two support members 6 such that a distance between the two support members 6 can be reduced by compressing said resiliently compressible portion.
[0078] The foam strips 8, 10 may, for example, have a generally square cross-sectional shape of dimensions of 25 mm by 25 mm. A dimension of the foam strips 8, 10 in a direction that is generally parallel to the central panel 4 may be reduced from 25 mm to 3 mm by compression.
[0079] The two foam strips 8, 10 may comprise a polyurethane foam. In some embodiments, the foam strips 8, 10 may comprise an open cell foam, which may provide better elasticity for the resiliently compressible portion.
[0080] The two foam strips 8, 10 may be adhered to the first and second insulating panel portions 4a, 4b using a suitable adhesive. The adhesive may, for example, comprise acrylic adhesive, which may be pre-applied to the foam strips 8, 10.
[0081] Although in this embodiment, the resiliently compressible portion is provided by two foam strips 8, 10, it will be appreciated that in alternative embodiments the resiliently compressible portion may be provided by any other resiliently compressible object such as, for example, one or more compression springs that may be disposed between, and adhered to, two other parts of the panel 2. However, the use of foam is beneficial for a number of reasons, as not discussed.
[0082] First, the foam strips 8, 10 can provide the panel 2 with some resilient compressibility whilst still being substantially sealed to each of the first and second insulating panel portions 4a, 4b between which they are disposed. For example, the two foam strips 8, 10 may be sealed to each of the first and second insulating panel portions 4a, 4b along substantially the entire dimension of the panel 2 (for example in a direction that is perpendicular to a direction that extends between the two support members 6, i.e. the x-direction). Advantageously, this may ensure that there are no gaps in the panel 2, or a partition that the panel 2 forms part of.
[0083] In this embodiment, the two foam strips 8, 10 (which provide the resiliently compressible portion of the panel 2) may be considered form part of, or be disposed within, the central panel 4. However, it will be appreciated that in alternative embodiments, the resiliently compressible portion may be arranged between the central panel 4 and one of the two support members 6.
[0084] As shown in
[0085] It will be appreciated that the straps 15 may be considered to be a retaining means for retaining the two foam strips 8, 10 (which provide the resiliently compressible portion) are in a compressed state. Advantageously, the straps 15 may allow the panel 2 to be provided in a first, compressed state while the panel 2 is positioned in a space. Subsequently, the straps 15 can be removed such that the two foam strips 8, 10 (which provide the resiliently compressible portion) can return to their equilibrium length and the panel 2 may expand to substantially fill a space within which it has been installed.
[0086] In some embodiments, the panel 2 may be marketed in a compressed state with straps 15 in place. The straps 15 can then be removed by a user installing the panel 2. With such embodiments, it may be that the two foam strips 8, 10 are not adhered to the first and second insulating panel portions 4a, 4b (or each foam strip 8, 10 may be adhered only to one of the first and second insulating panel portions 4a, 4b). It will be appreciated that for such embodiments the straps 15 may hold the panel 2 together as a single unit.
[0087] The first and second insulating panel portions 4a, 4b may comprise any suitable insulation material. For example, the material may be a rigid insulation material such as, for example, expanded polystyrene (EPS), extruded polystyrene (XPS), rigid polyurethane (PUR), polyisocyanurate (PIR). The material may be either closed cell or open cell. The thickness of the central panel 4 may be determined by bearing in mind building regulations or codes to which it is desired for buildings incorporating the panel 2 to meet. There is a general trend in the construction industry for increasing thicknesses of insulation to be installed in partitions. Merely as an example, the central panel 4 (and therefore the first and second insulating panel portions 4a, 4b) may have a thickness of the order of 175 mm.
[0088] The two support members 6 each comprise a support panel 16. The support panels 16 extend generally perpendicularly to a plane of the central panel 4. The support panels 16 may be formed from any suitable material. Suitable materials may include hardboard and high density fibreboard (HDF).
[0089] A protruding portion 18 of each of the two support panels 16 extends beyond the faces 12, 14 of the central panel 4. Therefore, the panel 2 is arranged such that on each of four edges of the panel 2, a protruding portion 8 of one of the support panels 16 stands proud of the central panel 4. Since each of the support members 6 extends beyond at least one of the sides of the central panel 4, a partition formed from a plurality of panels 2 of this form does not have a smooth, flat surface. Rather, the protruding portions 18 of the support panels 16 from each pair of adjacent panels 2 form a ridge on each surface of the partition (which is generally defined by the surfaces 12, 14 of the central panels 4).
[0090] The support members 6 further comprise a reinforcing member 20 on each protruding portion 18 of the support panels 16. The reinforcing member 20 comprises a rolled light gauge steel strip 14 provided on each protruding portion 18 of the support panels 16.
[0091] The reinforcing members 20 may be structurally connected to the support panels 16 in any suitable way. The support members 6 are described in greater detail below with reference to
[0092] In
[0093] The panel 2 may be of any width. The width of the panel 2 may be selected bearing in mind both: the amount of support required for the overall structural stability of the panel and/or the requirements of any substrate which, in use, the panel 2 is intended to support. For example, in use the panel may support plasterboard (on an interior surface thereof) which is typically supported at a maximum of 600 mm centres.
[0094] Therefore, in one embodiment, the panel 2 may have a width of around 600 mm to accommodate this. The support panels 16 may have a thickness of around 6 mm. In order for the overall thickness of the panel 2 to be 600 mm, the width of the central panel 4 will be 588 mm.
[0095] The panel 2 shown in
[0096] The support panels 16 may be bonded or adhered to the insulation panel 4. This may be convenient since it may make each panel 2 a more easily transportable assembly. However, since the support panels 16 of the panel 2 extend generally perpendicularly to a plane of the panel 2, there is no need for any load to be transmitted through the central panel 4. Therefore, any connection (for example adhesive bonding) between the support members 6 and the central panel 4 does not need to be of high integrity.
[0097] In general, the support members 6 will not have the same thermal performance as the central panel 4 and will typically reduce the thermal performance of the overall assembly in comparison to a construction with insulation alone. To reduce this effect the thickness of the support members 6 may be minimised and the material from which they are formed may be chosen to maximise the thermal performance of the panel 2 whilst fulfilling the structural roll.
[0098] The panel 2 may have any length as desired. It has been found that a panel with the features as described above may be able to span distances of around 6.5 m. It is envisaged that the construction of the panel may be such that it will only be cut to length by order. It is expected that this may reduce material waste significantly.
[0099] A modular partition system 22 according to an embodiment of the invention is now described with reference to
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[0101] In some embodiments, the side panels 2′ may be generally of form of the panel 2 described above with reference to
[0102] In other embodiments, the side panels 2′ may be of a modified form that does not comprise the two foam strips 8, 10 (such that the central panel 4 comprises a single panel portion, which may comprise insulation). For example, the modular partition system 22 may generally comprise such modified panels which do not comprise the two foam strips 8, 10 and only one, or a relatively small number, of panels 2 as described above with reference to
[0103] The panels 2, 2′ are arranged such that the central panels 4 of each of the panels 2, 2′ are generally mutually parallel and one support member (i.e. one support panel 16 and two reinforcing members 20) of each of the plurality of panels 2, 2′ is adjacent to a support member of an adjacent panel 2, 2′. The modular partition system 22 further comprises two connecting strips 24 for each pair of adjacent panels 2, 2′. Each connecting strip 24 is arranged to cooperate with a support member from each of two of the plurality of adjacent panels 2, 2′.
[0104] Generally, on an interior surface of the modular partition system 22, an internal substrate 26 is connected to the panels 2, 2′ using one or more fixings (typically screws or nails or the like). The internal substrate 26 may comprise plasterboard, for example 12.5 mm foil backed plasterboard. Each of these fixings passes through a connecting strip 24 and into the reinforcing member 20 of one of the panels 2. Generally, on an exterior surface of the modular partition system 22, an external substrate or roof structure 28 is connected to the panels 2, 2′. There are various different options for such external substrates, as known in the art.
[0105] Generally, the connecting strips 24 forms an interference fit with a support members 6 from each of two adjacent panels 2, 2′. Generally, each connecting strip 24 is also mechanically attached to both of the adjacent panels 2, 2′ using one or more fixings (for example, punches, rivets, screws, nails or the like).
[0106] It will be appreciated that, in use, generally two connecting strips 24 are provided for each pair of adjacent panels 2, 2′ the two connecting strips 24 being provided at opposite ends of the support members 6.
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[0109] As can be best seen in
[0110] The connecting strip 24 (see
[0111] The connecting strip 24 (which may be formed from rolled steel) is generally of the form of a box beam but having an aperture for receipt of part of the two support panels 16 proximate an edge thereof and part of the reinforcing members 20 proximate the edges of the support panels 16. In particular, the connecting strip 24 comprises a central wall portion 38 and two generally U-shaped side portions 40, 42. The channel or groove for receipt of part of the flanges of the support members 6 of two adjacent panels 2, 2′ is formed between the two side portions 40, 42.
[0112] Between the second and third portions 32, 34, each steel strip 136 comprises a protrusion portion 44, which extends out away from the interior surface 16a of the support panel 16. The protrusion portions 44 are dimensioned such that the protrusion portions 44 of the two adjacent panels 2, 2′ are slightly larger than an opening of the channel or groove formed between the two side portions 40, 42. However, connecting strip 24 can resiliently deform sufficiently to allow the protrusion portions 44 of the two adjacent panels 2, 2′ to be received in the channel or groove. Once the protrusion portions 44 of the two adjacent panels 2, 2′ have passed the two side portions 40, 42, the connecting strip 24 can snap back such that the protrusion portions 44 are held captive in the groove or channel.
[0113] At a distal end of the fourth portion 36 of the reinforcing member 20 is provided with a barbed portion 46, which provide with a means for engaging with a face of the central panel 4. The barbed portion 46 is arranged to pierce or penetrate the central panel 4 so as to engage therewith. In this embodiment the barbed portion 46 is formed substantially along the whole length of the reinforcing member 20.
[0114] The first portion 30 of each reinforcing member 20 is mechanically attached to the exterior surface 16b one of the support panels 16. Similarly, the third portion 34 of each reinforcing member 20 is mechanically attached to the interior surface 16a one of the support panels 16. In this embodiment, this is achieved by crimping the first portion 30 of the reinforcing member 20 to the exterior surface 16b one of the support panels 16 and crimping the third portion 34 of the reinforcing member 20 to the interior surface 16a one of the support panels 16 using tool to punch, clinch or crimp these surfaces together, as will be described further with reference to
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[0116] It will be appreciated that the tool tip 50 is driven into an exterior surface of the first and third portions 30, 34 of the reinforcing member 20 so as to cause plastic deformation of the surfaces of both the first and third portions 30, 34 of the reinforcing member 20 and the support panels 16 (which may be flat prior to said plastic deformation). As a result of this plastic deformation, the surfaces of the first and third portions 30, 34 of the reinforcing member 20 are complementary to and in engagement with the exterior and interior surfaces 16b, 16a of the support panel respectively.
[0117] The tool tip 50 may be generally cylindrical, having a diameter of the order of 4 to 6 mm. However, as can be best seen in
[0118] As can be best seen in
[0119] In an alternative embodiment, each reinforcing member 20 may be mechanically attached to one of the support panels 16 by one or more fixings. The fixings may be, for example, punches, rivets, screws, nails or the like.
[0120] It will be appreciated that the modular partition system 22 can be used to form a partition, with a plurality of adjacent and parallel panels 2, 2′ connected together using two connecting strips 24 for each pair of adjacent panels 2, 2′. The two connecting strips 24 being provided at opposite ends of the support members 6 of the two adjacent panels 2, 2′.
[0121] In general, the support members 16 and connecting strips 24 span between two supports (for example roof beams) and may be manufactured to the desired length (i.e. the dimension of the panels 2, 2′ in the y-direction as shown, for example,
[0122] The panels 2, 2′ may be of any width. The width of the panels may be selected bearing in mind both: the amount of support required for the overall structural stability of the panel 2, 2′ and/or the requirements of any substrates 26, 28 which, in use, the panels are intended to support (such as, for example, floorboards, plasterboard etc.).
[0123] The above-described panel 2 according to an embodiment of the invention is advantageous, since the foam strips 8, 10 allow the panel 2 to be temporarily configured in a smaller, compressed state (as shown in
[0124] Advantageously, the foam strips 8, 10 (which provide a resiliently compressible portion) allow the panel 2 to be used to account for building tolerances in the manufacture of a partition, as now discussed with reference to
[0125] As explained above, the panel 2 shown in
[0126] It will be appreciated that the roof structure 54 is used to cover a generally rectangular space 56. Each panel 2, 2′ is installed such that each of the two support members 6 is supported at either end by a support object. In particular, in this embodiment of a roof structure 54 the panels are installed (see
[0127] It may be desirable for the panels 2, 2′ to substantially fill the space 56 in a second direction that is generally parallel to the first and second support beams 58, 62 and generally perpendicular to the first direction, i.e. the x-direction. It will be appreciated that it may be desired that a sum of the dimensions of all of the panels 2, 2′ in the second direction (the x-direction) generally matches the dimensions of the space 56 in this direction. However, generally some building tolerance should be made since, in practice, the desired or required dimension of the space 56 (which is generally dependent on other parts of a building) will not be precisely known. On the one hand, it is desirable that the panels 2, 2′ are sufficiently small in the second direction (the x-direction) that all of the panels will fit in the space 56 so that an installer can be confident that they will fit into the space 56 and can actually be installed. On the other hand, it is desirable that the panels 2, 2′ are sufficiently large in the second direction (the x-direction) that any gap in the structure formed by the panels 2, 2′ is minimised.
[0128] As shown in
[0129] As can be seen in
[0130] The two foam strips 8, 10 allow this panel 2 to be temporarily configured in a smaller, compressed state and held in this state, for example by straps 15 (as shown in
[0131] Subsequently, once this panel 2 is in situ (i.e. supported by the first and second support beams 58, 62) the foam strips 8, 10 can be returned to their equilibrium lengths. As indicated in
[0132] According to some embodiments of the present invention there is provided a method for installing a panel 2 in a space 56. The method is substantially as described above with reference to
[0133] and then allowing the foam strips 8, 10 to return to their equilibrium lengths.
[0134] While specific embodiments of the invention have been described above, it will be appreciated that the invention may be practiced otherwise than as described. The descriptions above are intended to be illustrative, not limiting. Thus it will be apparent to one skilled in the art that modifications may be made to the invention as described without departing from the scope of the claims set out below.