Installation and Method for Separating at Least One Ionic Species from a Solution Comprising at Least Said Ionic Species and Lithium
20210371293 · 2021-12-02
Assignee
Inventors
Cpc classification
B01J47/127
PERFORMING OPERATIONS; TRANSPORTING
Y02P10/146
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J45/00
PERFORMING OPERATIONS; TRANSPORTING
B01D15/00
PERFORMING OPERATIONS; TRANSPORTING
B01J49/06
PERFORMING OPERATIONS; TRANSPORTING
Y02P10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J47/022
PERFORMING OPERATIONS; TRANSPORTING
C02F2301/08
CHEMISTRY; METALLURGY
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J49/50
PERFORMING OPERATIONS; TRANSPORTING
B01J39/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D15/36
PERFORMING OPERATIONS; TRANSPORTING
B01J45/00
PERFORMING OPERATIONS; TRANSPORTING
B01J49/06
PERFORMING OPERATIONS; TRANSPORTING
B01J49/50
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The installation for separating a multivalent cationic species from a solution comprising this multivalent cationic species and lithium comprises a capture device (3) having an entry (2) and an exit (4). The capture device (3) comprises, between the entry (2) and the exit (4), a microfibre product (12) with a higher affinity for multivalent cations than for monovalent cations. The installation comprises a circulation system (5) adapted to circulate the solution from the entry (2) to the exit (4) in contact with the microfiber product (21), the microfibre product (21) capturing said multivalent cationic species.
Claims
1. Separation installation for separating at least one multivalent cationic species from a solution comprising at least said multivalent cationic species and lithium, said separation installation (1) comprising: at least one capture device (3) comprising an entry (2) and an exit (4), the capture device (3) comprising, between the entry (2) and the exit (4), an ion exchange microfiber product (21) having a higher affinity for multivalent cations than for monovalent cations, a circulation system (5) adapted to circulate the solution from the entry (2) to the exit (4) in contact with the microfiber product (21), said microfiber product (21) capturing said multivalent cationic species.
2. Separation installation according to claim 1, further comprising a recirculation device (6) adapted to circulate a portion of the solution from the exit (4) to the entry (2) without passing through the microfiber product (21).
3. Separation installation according to claim 1, wherein the capture device (3) comprises a plurality of individual capture cells (17) connected in series, said capture cells comprising the microfiber product, the individual capture cells (17) connected in series comprising different saturation rates in said ion species, and in particular in which the saturation rates are decreasing from upstream to downstream.
4. Separation installation according to claim 1, wherein the microfiber product (21) comprises lithium, and wherein the microfiber product (21) captures said at least one multivalent cationic species while releasing lithium.
5. Separation installation according to claim 1, further comprising a regeneration system (7) comprising a regeneration circulation device (12) adapted to circulate a release product (10) in contact with the microfiber product (21), said microfiber product (21) then releasing said multivalent cationic species.
6. Separation installation according to claim 5, wherein the regeneration circulation device (12) is adapted to circulate a recharge product (11) comprising lithium and/or sodium in contact with the microfiber product (21), said microfiber product (21) then charging with lithium and/or sodium, respectively.
7. Separation installation according to claim 1, comprising valves (14) adapted to allow or prohibit circulation of the solution in different circuits, pumps (13) for generating circulation, and a controller (15) programmed to control the valves (14).
8. Separation installation according to claim 1, containing an atmosphere, at the microfiber product, where the carbon dioxide content is less than 0.1% at a total pressure of less than 10 bars.
9. Separation installation according to claim 1, comprising, in contact with the capture device, a lithium halogenide solution, especially chloride, bromide and/or iodide, lithium sulphate, Lithium monocarbonate, Lithium Nitrate and/or Lithium Hydroxide, the lithium bicarbonate content of which is less than 1%, and notably less than 0.1% in mass.
10. Lithium Carbonate production installation comprising: a separation installation according to claim 1, providing a solution comprising lithium, a subsequent processing unit (28) treating said solution comprising lithium, and producing lithium carbonate.
11. Capture cell for capturing at least one multivalent cationic species from a solution comprising at least said multivalent cationic species and lithium, said capture cell being intended to equip a capture device of a separation installation according to claim 1, said capture cell (17) comprising: an entry, an exit, between the entry and the exit, a microfiber product (21) having a greater affinity for multivalent cations than for monovalent cations.
12. Capture unit for capturing at least one multivalent cationic species from a solution comprising at least said multivalent cationic species and lithium, said capture unit (16) comprising a plurality of capture cells (17) according to claim 10, a circulation system (5) adapted to hydraulically connect said capture cells (17) to one another, the circulation device (5) comprising valves (14) and pumps (13) adapted to be controlled from a controller (15).
13. A method for separating at least one multivalent cationic species from a solution comprising at least said multivalent cationic species and lithium, said separation method comprising: at least one capture device (3) comprising an entry (2) and an exit (4) is provided, the capture device (3) comprising, between the entry (2) and the exit (4), a ion exchange microfiber product (21) having a higher affinity for multivalent cations than for monovalent cations, with a circulation system (5), the solution is circulated from the entry (2) to the exit (4) in contact with the microfiber product (21), said microfiber product (21) capturing said multivalent cationic species.
14. A method according to claim 13, wherein a solution of Lithium Halogenide is provided, especially Chloride, Bromide and/or Iodide, Lithium Sulphate, Lithium Monocarbonate, Lithium Nitrate and/or Lithium Hydroxide, the Lithium bicarbonate content being less than 1%, and notably less than 0.1% in mass.
15. A method according to claim 13, wherein the atmosphere at the level of the microfiber product has a carbon dioxide content less than 0.1% at a total pressure less than 10 bars.
16. A method for producing lithium carbonate comprising a separation method according to claim 13, and wherein the solution at exit is subjected to subsequent treatment by a subsequent processing unit (28).
17. A method of regenerating a microfiber product (21) used for the separation of at least one multivalent cationic species from a solution comprising at least said ionic species and lithium, wherein: a regeneration circulation device (12) circulates a release product (10) in contact with the microfiber product (21), said ion exchange microfiber product (21) thus releasing said multivalent cationic species, the regeneration circulation device (12) circulates a recharge product (11) comprising lithium in contact with the microfiber product (21), said microfiber product (21) then charging with lithium.
18. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Embodiments of the invention will be described below with reference to the drawings, briefly described below:
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[0055] In the drawings, like references designate identical or similar objects.
Definitions
[0056] For a chemical reaction, the term A=Σv.sub.iμ.sub.i is called “affinity”, where v.sub.i is the stoichiometric coefficient of species i and μ.sub.i is the chemical potential of species i.
[0057] A “capture cell” is an elementary object capable of implementing the capture described in this document.
[0058] A “capture unit” is an autonomous object, comprising a capture cell, or a plurality of capture cells connected together in a functional manner, as well as means for implementing the method (fluidic connections, controllers, etc.) so as to form a functional whole that can be integrated into an installation comprising one or more capture units.
[0059] The term “capture device” is used generically to refer to any object that may implement the capture described in this document. It can thus designate both a “capture cell” or a “capture unit”, or include one or more of these objects connected together in a functional manner.
DETAILED DESCRIPTION
[0060] In a first step, the invention is presented in its application to a first embodiment, relating to the recovery of lithium from a salar.
[0061] 0.1 to 3 g/l of lithium,
[0062] 0.5 to 50 g/l of magnesium,
[0063] 20 to 200 g/l of sodium,
[0064] 5 to 50 g/l of potassium.
[0065] During a first step, the brine went from evaporation basin to evaporation basin. In each basin or group of basins, during evaporation, different salts precipitate. In particular, and successively, the following salts precipitate:
[0066] sodium chloride (first basin),
[0067] sodium chloride and potassium chloride (second and third basins),
[0068] potassium chloride and magnesium chloride (fourth basin),
[0069] Magnesium chloride, as well as the beginning of precipitation of lithium chloride (fifth basin).
[0070] At the end of these precipitation stages, the lithium only slightly precipitated, so that its relative concentration in the brine increased compared with other cations. For example, at the end of these steps, the brine may have the following concentrations:
[0071] 10 to 70 g/l of lithium, and in particular 50 g/l of lithium,
[0072] 10 to 250 g/l of magnesium,
[0073] 1 to 5 g/l of sodium,
[0074] 1 to 5 g/l of potassium.
[0075] Thus, the ratio of Li/Mg concentrations in the solution has substantially increased during these evaporation steps.
[0076] At this stage, Lithium is present in the solution in the form of a halogenide (chloride, bromide or iodide) of lithium, a lithium sulphate, a lithium monocarbonate, Lithium Nitrate, and/or Lithium Hydroxide. Lithium bicarbonate ions, which are not stable in aqueous solution, may be present in trace amounts, in any event in a concentration of less than 1%, or even less than 0.1% by weight.
[0077] The method that is the subject of the present invention finds its application, according to one embodiment, in the separation of the lithium resulting from this last precipitation step. It is about refining the lithium from the important concentration of magnesium remaining in the solution. The present method can be referred to as “purification” or “refining”. This step could alternatively be done by precipitation, according to prior publicly known methods, but the precipitation dynamics of the two species overlap, and a significant amount of lithium is lost during the precipitation of magnesium.
[0078]
[0079] The capture device 3 comprises a microfiber product adapted to the separation of some of the ion species from the solution present at the entry. The microfiber product is in the form of a volume product made from one or more fibers arranged to form a compact solid package. A product is considered “volume” if its three dimensions have sizes of similar order of magnitude. The volume product may be manufactured from a two-dimensional product 22, folded on itself several times, or several layers of which are assembled together, as represented for example in
[0080] Fibers are ion exchange fibers. These fibers contain, and especially may be made of, a material with high affinity for multivalent cations. In particular, according to this embodiment, this material has a high affinity for the Mg.sup.2+ ion. In one embodiment, this material is loaded with lithium. Lithium is present as a ion used for ion exchange. The fiber is insoluble in an aqueous solution. The term “insoluble” means that the fiber morphology does not undergo detectable changes using an electron microscope after at least 24 hours of immersion in a substantially aqueous solution. In addition, the fibers are porous with water. This feature allows water to access the chemical reaction sites within the fibers.
[0081] According to a first example, the fiber is a polymer fiber carrying carboxylic acid functional groups. These acidic groups can be de-protonated in a basic medium and can be converted into a carboxylate ion accompanied by a cationic counterion. These carboxylate ions prefer to be accompanied by multivalent cations. This “accompanying” cation can be released by acidification, in which case the carboxylate ion becomes carboxylic acid again.
[0082] According to a second example, the fiber is a polymer fiber bearing iminodiacetic acid functional groups. These groups play the role of chelating clamp. They have a very strong tendency to complex multivalent cations. This “accompanying” cation can be released by strong acidification.
[0083] According to a particular case, it is possible, for example, to use the fibers marketed, on the priority date, by AJELIS, under the names METALICAPT®-MFB or METALICAPT®-MFD.
[0084] According to an independent aspect, an invention relates to a fiber, as presented above, charged with lithium.
[0085] As shown schematically in
[0086] The microfiber product, before use, is dry, and can be stored and transported dry, which is not the case for “conventional” ion exchange resins which must be transported and stored at a high rate of moisture content, subject to losing their characteristics.
[0087] Thus, in one mode of production, the circulation system 5 circulates the fluid in contact with the microfiber product as it passes from the inlet to the outlet. The microfiber product has more affinity for magnesium (divalent) cations than for lithium (monovalent) cations. In contact with the microfiber product, the magnesium of the solution is captured by the material at sites previously loaded with lithium, which is thus released. The lithium initially present in the solution is not captured by the microfiber product, and proceeds to the exit 4. Selective capture of Magnesium is thus carried out.
[0088] To increase the efficiency of the capture of magnesium, a solution comprising an optimum concentration of magnesium (function of the capture capacity, the residence time, and/or the reaction kinetics) may be entered. The optimum concentration may depend on the configuration of the capture device 3, but may typically be in the range of 100-10,000 mg/l, and in particular of 500-5,000 mg/l or 1,000-10,000 mg/l.
[0089] This concentration can for example be obtained by diluting the solution upstream of the inlet. For example, the solution can be diluted with water. Alternatively, and as shown in
[0090] The separation installation also comprises a regeneration system 7, shown in
[0091] The regeneration system 7 comprises a source of release product 10, adapted to discharge cations from the microfiber product. The release product comprises, for example, an acid, of pH at most equal to 4, such as a hydrochloric acid solution. The regeneration system 7 comprises a source of recharge product 11, adapted to charge the microfibre product with cations. The recharge product comprises for example a base, such as for example a solution of lithium hydroxide or lithium carbonate, of pH at least equal to 9. The regeneration system 7 comprises a source of rinsing product 23, adapted to rinse the microfiber product and remove the components that may have a negative influence on the rest of the method. The rinsing product comprises, for example, water. The regeneration system 7 comprises a regeneration circulation device 12 adapted to circulate the fluids through the capture device 3. The regeneration circulation device 12 may comprise pumps 13, and valves 14 arranged on the different channels and adapted to alternatively allow or prohibit the flow of fluid in this channel.
[0092] A controller 15 controls the valves 8, 9, 14 and the pumps according to a preprogrammed procedure, to provide regeneration. In the embodiment shown, there is shown a single microfiber product. However, the microfiber product can be installed in several columns independent of each other. In this case, according to the embodiments, a valve may be installed for a single column or for a group of columns (typically a group of columns may comprise from two to several hundred columns).
[0093] During a releasing step, the inlet 8 and outlet 9 valves are closed. The release fluid is circulated from the source of release product 10 through the capture device 3. During this step, the Magnesium captured by the microfiber product is released from it, and circulated outwardly.
[0094] During a charging step, the recharge product is circulated from the source of recharge product 11 through the capture device 3. In this step, the microfiber product is recharged with lithium. In the case where the recharge product is lithium hydroxide, it interacts with the microfiber product to charge it with lithium. Lithium hydroxide is circulated to the outside 16.
[0095] A rinsing step may be carried out using the rinsing product 23 before and after each of these steps and the production steps (rinsing the residual solution, the residual acid, the residual base).
[0096] A purge system may be provided, for example under compressed air, after each step to remove the residual liquid.
[0097] The ion exchange mechanism, in the case of a fiber with carboxylic acid groups, and of a Magnesium and Lithium chloride effluent, can be summarized as follows:
[0098] Separation Stage:
(2COO.sup.−,2Li.sup.+).sub.fibers+(Mg.sup.2+,Li.sup.+,Cl.sup.−).sub.circulating->(2COO.sup.−,Mg.sup.2+).sub.fibers+(Li.sup.+,Cl.sup.−).sub.circulating
[0099] Release Step:
(2COO.sup.−,Mg.sup.2+).sub.fibers+(H.sup.+,Cl.sup.−).sub.circulating->(2COOH).sub.fibers+(Mg.sup.2+,H.sup.+,Cl.sup.−).sub.circulating
[0100] Refill Step:
(2COOH).sub.fibers+(Li.sup.+,OH.sup.−).sub.circulating->(2COO.sup.−,2Li.sup.+).sub.fibers+(Li.sup.+,OH.sup.−).sub.circulating+H.sub.2O
[0101] The method which has just been described makes it possible to cyclically treat the incoming solution.
[0102] A capture cell capable of implementing the above method is shown in
[0103] In the example above, the separation step must be stopped during the regeneration of the capture device 3. Alternatively, it can be provided, as shown in
[0104]
[0105] Over time, the microfiber product charges with Magnesium. With increasing concentration of magnesium captured, the ability of magnesium absorption by the microfiber product decreases. Thus, one may be tempted to place the microfiber product in regeneration mode earlier, in order to eliminate a maximum concentration of Magnesium. However, in this case, the capture phase and the regeneration phase are rapidly alternated, which affects the overall efficiency of the system. The controller 15 is programmed to operate at an optimum and adjustable operating point for each site.
[0106] An alternative embodiment is shown in
[0107] In this embodiment, when the capture cell 17.sub.1 is saturated with Magnesium beyond a predetermined saturation threshold, it is no longer used for the implementation of the capture step 16. The entry 2 is then connected to the remaining most saturated Magnesium capture cell, that is, a priori, the capture cell 17.sub.2. Where appropriate, simultaneously or subsequently, a capture cell 17.sub.5 resulting from the regeneration step, with low magnesium saturation, is connected downstream of the capture cell 17.sub.4 upstream of the exit 4, as visible in
[0108]
[0109] According to an exemplary embodiment, as shown in
[0110]
[0111]
[0112] The capture cells 17 described above may, depending on the embodiments, be surrounded by a mechanical action filter element, of the microfiber or micro-perforated film type, for the retention of any particles contained in the solution, resulting for example from precipitations during prior method steps.
[0113]
[0114] According to the simplified example shown, the installation comprises a treatment station 27.sub.1, a rinsing station 27.sub.2, a release station 27.sub.3, and a charging station 27.sub.4, and the unit 16 is moved from station to station according to the needs of the method. If the method implements the serialization of several cells during the processing step, as explained above in relation with
[0115] Alternatively, the material constituting the fibers is loaded with Sodium. Sodium is present as a ion used for ion exchange.
[0116] In this case, the ion exchange mechanism, in the case of a fiber with carboxylic acid groups, can be summarized as follows:
[0117] Separation Step:
(2COO.sup.−,2Na.sup.+).sub.fibers+(Mg.sup.2+,Li.sup.+,Na.sup.+,Cl.sup.−).sub.circulating->(2COO.sup.−,Mg.sup.2+).sub.fibers+(Li.sup.+,Na.sup.+,Cl.sup.−).sub.circulating
[0118] Release Step:
(2COO.sup.−,Mg.sup.2+).sub.fibers+(H.sup.+,Cl.sup.−).sub.circulating->(2COOH).sub.fibers+(Mg.sup.2+,H.sup.+,Cl.sup.−).sub.circulating
[0119] Refill Step:
(2COOH).sub.fibers+(Na.sup.+,OH.sup.−).sub.circulating->(2COO.sup.−,2Na.sup.+).sub.fibers+(Na.sup.+,OH.sup.−).sub.circulating+H.sub.2O.
[0120] This variant can in particular be used if the presence of Sodium in the solution resulting from the method is not a problem for the subsequent stages of the lithium carbonate manufacturing method. It can especially be used if the input solution already includes a significant amount of Sodium.
[0121] As shown in
Examples
[0122] A test was carried out in the laboratory with a capture unit comprising six capture cells connected in series as described above in relation with
[0123] The input solution is a solution from an evaporation basin of a South American salar, and having the following composition:
[0124] Li: 1.69%
[0125] Mg: 5.87%
[0126] Li/Mg ratio: 0.29
[0127] The microfibre product comprises METALICAPT®-MFD fibers obtained in bulk from AJELIS, placed in an enclosure forming the cell. The Magnesium concentration, in the initial solution, as in samples of the output solution, is measured from a C200 Hanna Instrument multiparameter spectrophotometer.
[0128] For an input sample with a magnesium concentration close to 100,000 mg/l, and a dilution by 40 by recirculation, the resulting magnesium content in the exit solution, before saturation, is substantially constant and less than 50 mg/l.
[0129] The treatment method which has just been described in an Mg/Li separation application in a brine from a salar can alternatively be used for any brine from which a divalent ion such as magnesium (Mg.sup.2+), calcium (Ca.sup.2+), strontium (Sr.sup.2+), barium (Ba.sup.2+), etc is to be extracted.
[0130] The method which has just been described can also be implemented for the separation of barium or strontium.
[0131] Typically, in one application example, the flow velocity through the installation is in the range of 1 to 100 m.sup.3/m.sup.2/h, where cubic meters refer to the volume of solution passing through the installation, the square meters are the equivalent effective cross section of the capture device orthogonally to the direction of flow, and the time is expressed in hours.
REFERENCES
[0132]
TABLE-US-00001 Separation installation (1) Entry (2) capture device (3) exit (4) circulation system (5) recirculation device (6) regeneration system (7) inlet valve (8) outlet valve (9) release product (10) recharge product (11) regeneration circulation device (12) pumps (13) valves (14) controller (15) capture unit (16) capture cell (17) enclosure (18) microfiber product (21) two-dimensional product (22) source of rinsing product (23) fiber (24) cation (25) transport device (26) treatment station (27.sub.1) rinsing station (27.sub.2) release station (27.sub.3) charging station (27.sub.4) further processing unit (28) recharge tanks (29), (29′) release agent tank (30) rinse tank (31) recharge product return (32), (32′) return of release product (33) return of rinsing product (34) holding devices (35) central core (36) outer radial surface (37) axial duct (38)