METHOD AND DEVICE FOR OPERATING AN INTERNAL COMBUSTION ENGINE HAVING A COMMON-RAIL INJECTION SYSTEM

Abstract

A method for operating an internal combustion engine having a common-rail injection system as a function of a quantity of fuel injected. The method includes determining an information item about a relative-pressure characteristic from a characteristic of an absolute rail pressure in a high-pressure reservoir of the common-rail injection system; determining the quantity of fuel injected as a function of the information item about the relative-pressure characteristic, and with the aid of a trained functional model, in particular, a nonparametric functional model or a neural network; operating the internal combustion engine as a function of the quantity of fuel injected.

Claims

1-11. (canceled)

12. A method for operating an internal combustion engine having a common-rail injection system, as a function of a quantity of fuel injected, the method comprising the following steps: determining an information item about a relative-pressure characteristic from a characteristic of an absolute rail pressure in a high-pressure reservoir of the common-rail injection system; determining the quantity of fuel injected as a function of the information item about the relative-pressure characteristic, and using a trained functional model, the functional model being a nonparametric functional model or a neural network; and operating the internal combustion engine as a function of the quantity of fuel injected.

13. The method as recited in claim 12, wherein the relative-pressure characteristic is determined as a function of a reference rail pressure, which corresponds to an average value or an initial value or a maximum value of a rail-pressure characteristic in a current cycle or preceding operating cycle of the internal combustion engine.

14. The method as recited in claim 12, wherein the quantity of fuel injected is specified as a volume-based quantity of fuel injected or as a mass-based quantity of fuel injected.

15. The method as recited in claim 12, wherein the quantity of fuel injected is determined as a function of a pressure difference between a maximum rail pressure and a minimum rail pressure.

16. The method as recited in claim 12, wherein the information item about the relative-pressure characteristic is specified as a relative-pressure characteristic information item, which represents part of an input variable vector for the trained functional model.

17. The method as recited in claim 16, wherein the relative-pressure characteristic information item includes one or more of the following information items: values of the relative-pressure characteristic that are temporally equidistant or equidistant with regard to a crankshaft angle in the current operating cycle; a gradient of a pressure drop over time of a maximum pressure or a minimum pressure of the relative-pressure characteristic; a first FFT coefficient, from a Fourier transform of the rail-pressure characteristic.

18. The method as recited in claim 17, wherein the quantity injected is additionally determined using: (i) an engine speed information item, which corresponds to an average speed of the internal combustion engine during a current operating cycle, or (ii) a load information item.

19. A device configured to operate an internal combustion engine having a common-rail injection system, as a function of a quantity of fuel injected, the device configured to: determine an information item about a relative-pressure characteristic from a characteristic of an absolute rail pressure in a high-pressure reservoir of the common-rail injection system; determine the quantity of fuel injected as a function of the information item about the relative-pressure characteristic, and using a trained functional model, the functional model being a nonparametric functional model or a neural network; and operate the internal combustion engine as a function of the quantity of fuel injected.

20. A drive system, comprising: an internal combustion engine having a common-rail injection system; and a device configured to operate the internal combustion engine as a function of a quantity of fuel injected, the device configured to: determine an information item about a relative-pressure characteristic from a characteristic of an absolute rail pressure in a high-pressure reservoir of the common-rail injection system, determine the quantity of fuel injected as a function of the information item about the relative-pressure characteristic, and using a trained functional model, the functional model being a nonparametric functional model or a neural network, and operate the internal combustion engine as a function of the quantity of fuel injected.

21. A non-transitory machine-readable storage medium on which is stored a computer program for operating an internal combustion engine having a common-rail injection system, as a function of a quantity of fuel injected, the computer program, when executed by a computer, causing the computer to perform the following steps: determining an information item about a relative-pressure characteristic from a characteristic of an absolute rail pressure in a high-pressure reservoir of the common-rail injection system; determining the quantity of fuel injected as a function of the information item about the relative-pressure characteristic, and using a trained functional model, the functional model being a nonparametric functional model or a neural network; and operating the internal combustion engine as a function of the quantity of fuel injected.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Specific embodiments of the present invention are explained in greater detail below, on the basis of the figures.

[0027] FIG. 1 shows a schematic representation of an engine system including an internal combustion engine and a common-rail injection system.

[0028] FIG. 2 shows a flow chart for illustrating the function for ascertaining a quantity of fuel injected, based on a characteristic of the rail pressure in the high-pressure reservoir of the common-rail injection system.

[0029] FIG. 3 shows a flow chart for illustrating the function for ascertaining a quantity of fuel injected, based on a characteristic of the rail pressure in the high-pressure reservoir of the common-rail injection system, according to a further specific embodiment.

[0030] FIG. 4 shows a time characteristic of the rail pressure in the range of 2000 bar.

DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS

[0031] FIG. 1 shows a schematic representation of an engine system 1, including an internal combustion engine 2 having a plurality of cylinders 3, and a common-rail injection system 4. Common-rail injection system 4 has a normal design and includes one injection valve 41 for each of the cylinders 3; fuel from a high-pressure reservoir 42 being able to be injected into cylinders 3 via the injection valves. High-pressure reservoir 42 is connected to a high-pressure pump 43, in order to keep fuel from a fuel tank 5 pre-supplied by a feed pump 44 at a high pressure in high-pressure reservoir 42.

[0032] In addition, high-pressure reservoir 42 is connected to an adjustable pressure-regulating valve 45, in order to adjust a rail pressure in high-pressure reservoir 42, that is, the pressure of the fuel in high-pressure reservoir 42, to a predefined setpoint rail pressure. To control the rail pressure, fuel may be supplied to high-pressure reservoir 42 by high-pressure pump 43 and fed back to fuel tank 5 via pressure-regulating valve 45.

[0033] The control of engine system 1 is carried out by an engine control unit 10, which, in order to control the internal combustion engine, acquires sensor signals and outputs appropriate actuating signals to actuators of engine system 1. Thus, engine control unit 10 measures the rail pressure, using a rail-pressure sensor 46 in high-pressure reservoir 42.

[0034] In addition, engine control unit 10 controls actuators of engine system 1 on the basis of actuating variables and on the basis of a predefined setpoint engine torque, which may be ascertained, for example, from an inputted torque desired by the driver.

[0035] Apart from other functions, engine control unit 10 includes a function for ascertaining a quantity of fuel injected. The quantity of fuel injected is needed for operating engine system 1, since a set engine torque may be derived and/or ascertained from it. In addition, this may be used for checking the plausibility of, and adapting, the function of the injection valves, in order to be able to adjust the actual quantity of fuel injected more accurately.

[0036] The quantity of fuel injected may be ascertained by a trained, parameter-free functional model, from a pressure characteristic of the rail pressure in high-pressure reservoir 42. The trained functional model may be, for example, a nonparametric functional model, such as a Gaussian process model or a neural network. In general, the following equation is yielded for the quantity of fuel injected:

[00004]$\Delta p=\frac{K\left(p,T\right)}{V}\Delta V$

as a volume-based quantity of fuel injected ΔV (volume of fuel injected) and

[00005]$\Delta p=\frac{c^2\left(p,T\right)}{V}\Delta m$

as a mass-based quantity of fuel injected Δm (mass of fuel injected).

[0037] In this context, p corresponds to the absolute rail pressure in high-pressure reservoir 42, Δp corresponds to a drop in the rail pressure (pressure difference) caused by the injection, T corresponds to a fuel temperature in high-pressure reservoir 42, V corresponds to a storage volume of high-pressure reservoir 42, and K and/or c.sup.2 corresponds to a compressibility of the fuel as a function of rail pressure p and fuel temperature T. Function K or c.sup.2 reflects the compressibility of the fuel, which may be a function of the type of fuel.

[0038] The determination of the type of fuel, the determination of absolute rail pressure p, the determination of fuel temperature T in high-pressure reservoir 42, as well as the determination of actual volume V of high-pressure reservoir 42 are encumbered by tolerances; in particular, the determination of absolute rail pressure p being highly error-prone. The use of a physical model, which reflects the above relationship, is not considered, since errors in the different parameters may increase and, thus, result in unusable model values for injected fuel quantities to be determined.

[0039] Therefore, in accordance with an example embodiment of the present invention, it is provided that with the aid of a trainable functional model, the entire factor

[00006]$X=\frac{K\left(p,T\right)}{V}\mathrm{and}/\mathrm{or}\frac{c^2\left(p,T\right)}{V}$

between the pressure difference and the fuel quantity be determined according to the above-mentioned formula. A functional model may indeed be trained for the factor X, which is a function of the parameters type of fuel, absolute rail pressure p, fuel temperature T in high-pressure reservoir 42, and the volume of high-pressure reservoir 42, but for taking tolerances into account, not all of the above-mentioned parameters may be varied on a test stand, in order to cover all possible system states. In particular, the deliberate variation of storage volume V of high-pressure reservoir 42 is difficult to accomplish, since this would entail the removal and installation of different high-pressure reservoirs. In addition, varying the type of fuel over all fuels found in practical operation is highly burdensome.

[0040] It has been determined that pressure characteristic p in high-pressure reservoir 42 reflects the influences of the parameters mentioned above. This occurs independently of the absolute rail pressure in high-pressure reservoir 42. Consequently, a trainable functional model may be trained with the aid of pressure variation, that is, a pressure-change characteristic based on an absolute reference pressure; the absolute reference pressure value being able to correspond to an average pressure value of a preceding operating cycle or to a cycle entrance pressure (as the first rail-pressure value of the current operating cycle). The operating cycle relates to four-stroke operation of a cylinder and corresponds to two revolutions of the crankshaft and/or a period of time needed for them.

[0041] While the measurement of absolute rail pressure p in high-pressure reservoir 42 may be highly error-prone, measurements of the pressure fluctuations of rail pressure p, that is, of the relative-pressure characteristic, may be taken relatively accurately and error-free. In addition, such a pressure-change characteristic of the rail pressure in high-pressure reservoir 42 reflects the physical conditions of common-rail injection system 4 effectively and also exhibits a decreased error. In particular, the trained functional model is provided in such a manner, that it only processes information items about the relative pressure characteristic of the rail pressure in high-pressure reservoir 42, but not information items regarding the type of fuel, absolute rail pressure p, fuel temperature T and volume V of high-pressure reservoir 42. From the outset, this prevents error-prone variables from being included in the learning operation for the trainable functional model.

[0042] A flow chart capable of being implemented in engine control unit 10 in accordance with a specific embodiment is represented in FIG. 2.

[0043] In a rail-pressure storage block 11, a characteristic curve of rail pressure p is recorded at least for the current operating cycle, using rail-pressure sensor 46, and stored in a suitable manner. In addition, the engine speed or another load information item of internal combustion engine 2 may be stored in an engine-speed storage block 12.

[0044] In a pressure-change characteristic block 13, the stored characteristic of absolute rail pressure p is processed, in order to obtain a relative-pressure characteristic of rail pressure p. This may take place on the basis of the absolute reference rail pressure, which corresponds to an average value of the rail pressure during one or more operating cycles, a value of absolute rail pressure p at the beginning of the current operating cycle, or a maximum value of rail pressure p during the operating cycle.

[0045] In a differential pressure block 14, pressure difference Δp between a maximum rail pressure p.sub.max and a minimum rail pressure p.sub.min within an operating cycle may be ascertained (see FIG. 3).

[0046] In addition, the relative-pressure characteristic is processed in a characteristic specification block 15, in order to describe the relative-pressure characteristic in a suitable manner for processing in the functional model. In this context, the relative-pressure characteristic is provided as a relative-pressure characteristic information item. In this context, a suitable compromise should be adopted between the number of supplied input variables and the degree of detail of the description of the relative-pressure characteristic. A relative-pressure characteristic information item is available as a result of characteristic specification block 15.

[0047] Together with an engine-speed information item, which corresponds, for example, to an average engine speed of internal combustion engine 2 during the current operating cycle, or to another load information item, the relative-pressure characteristic information item may now be provided as an input variable vector for a functional model block 16. The functional model implemented in functional model block 16 now determines factor X on the basis of the relative-pressure characteristic represented by the input variable vector.

[0048] Consequently, in functional model block 16, in which the nonparametric functional model, such as the Gaussian process model or the neural network, is implemented, factor X is derived from the relative-pressure characteristic information item.

[0049] Now, in a division block 17, the differential pressure may be divided by the particular factor X, in order to obtain the quantity of fuel injected ΔV, Δm.

[0050] The relative pressure characteristic of rail pressure p in high-pressure reservoir 42 may be indicated by the relative-pressure characteristic information item in different ways, which may be used separately or in combination in the form of the relative-pressure characteristic information item of the input variable vector for the trainable functional model: [0051] Points of reference of the relative rail-pressure values (based on the absolute reference pressure value) may be specified; the points of reference being equidistant (temporally or with regard to a crankshaft angle in the current operating cycle); the points of reference covering the entire operating cycle, that is, two crankshaft revolutions. [0052] A gradient of the pressure drop over time of a maximum pressure or a minimum pressure of the relative-pressure characteristic may be used. [0053] The first FFT coefficient and/or one or more additional FFT coefficients from a Fourier transform of the rail-pressure characteristic may be used.

[0054] A flow chart capable of being implemented in engine control unit 10 in accordance with a further specific embodiment is represented in FIG. 3.

[0055] The components corresponding to the specific embodiment of FIG. 2 are labeled 11′, 12′, 13′, 15′ and 16′. In contrast to the specific embodiment of FIG. 2, the pressure difference (in differential pressure block 14) is not calculated separately, but is a part of characteristic specification block 15′, in which the pressure difference is ascertained directly or indirectly as part of the relative-pressure characteristic and provided as an input variable for functional model block 16′. In this context, the functional model is defined in such a manner, that the quantity of fuel injected ΔV, Δm is ascertained directly as a function of the relative-pressure characteristic information item.

[0056] To train the trainable functional model, a factor X, which results from an actual quantity of fuel injected and a differential pressure between a maximum pressure and a minimum pressure of the relative-pressure characteristic, in particular, as a quotient, is learned on a test stand for different operating points of the internal combustion engine, in particular, at different engine speeds and load torques and in the case of the respective relative-pressure characteristic information item. The actual quantity of fuel injected may be calculated from the engine torque with the aid of conventional models.