METHOD FOR OPERATING AN INJECTION SYSTEM OF AN INTERNAL COMBUSTION ENGINE, AN INJECTION SYSTEM FOR AN INTERNAL COMBUSTION ENGINE, AND AN INTERNAL COMBUSTION ENGINE INCLUDING AN INJECTION SYSTEM
20210372343 · 2021-12-02
Assignee
Inventors
Cpc classification
F02D41/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3845
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M55/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3863
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/1409
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/0602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M55/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for operating an injection system of an internal combustion engine, including: providing the injection system includes a high pressure accumulator; regulating a high pressure in the high pressure accumulator in a normal operation by way actuating a low pressure-side suction throttle; regulating the high pressure in a first operating mode of safety operation by way of actuating at least one high pressure-side pressure control valve; carrying out a switchover from the normal operation into the first operating mode of safety operation if the high pressure reaches or exceeds a first limit pressure value; and carrying out a switchover from the first operating mode of safety operation into the normal operation if, starting from above a setpoint pressure value, the high pressure reaches or undershoots the setpoint pressure value, which is lower than the first limit pressure value.
Claims
1. A method for operating an injection system of an internal combustion engine, the method comprising the steps of: providing that the injection system includes a high pressure accumulator; regulating a high pressure in the high pressure accumulator in a normal operation by way actuating a low pressure-side suction throttle; regulating the high pressure in the high pressure accumulator in a first operating mode of safety operation by way of actuating at least one high pressure-side pressure control valve; carrying out a switchover from the normal operation into the first operating mode of safety operation if the high pressure in the high pressure accumulator one of reaches and exceeds a first limit pressure value; and carrying out a switchover from the first operating mode of safety operation into the normal operation if, starting from above a setpoint pressure value, the high pressure in the high pressure accumulator one of reaches and undershoots the setpoint pressure value, the setpoint pressure value being lower than the first limit pressure value.
2. The method according to claim 1, wherein an integral part for a high pressure regulator is initialized with an integral initial value for actuation of the suction throttle when switching over from the first operating mode of safety operation into the normal operation, wherein the integral initial value is determined as a leakage value of the injection system as a function of a current operating point of the internal combustion engine.
3. The method according to claim 2, wherein the integral initial value is determined by reading out a leakage characteristics value from a leakage characteristics diagram as a function of the current operating point, wherein one of (a) the leakage value is used as the leakage characteristics value, and (b) the leakage value is calculated with at least one control factor in order to obtain the leakage characteristics value.
4. The method according to claim 3, wherein the leakage characteristics diagram is one of (a) used as a constant characteristics diagram, and (b) updated during an operation of the injection system.
5. The method according to claim 3, wherein the leakage characteristics diagram is updated during an operation of the injection system with a plurality of current values of the integral part of the high pressure regulator as a plurality of the leakage value.
6. The method according to claim 1, wherein, before switching from the first operating mode of safety operation into the normal operation, whether the suction throttle is defective is verified, wherein switching into the normal operation occurs only if the suction throttle is not defective.
7. The method according to claim 1, wherein switching into a second operating mode of safety operation occurs when the high pressure in the high pressure accumulator exceeds a second limit pressure value, wherein in the second operating mode of safety operation the at least one pressure control valve and the suction throttle are continuously open.
8. The method according to claim 1, wherein switching back into the normal operation occurs only from the first operating mode of safety operation.
9. An injection system for an internal combustion engine, the injection system comprising: at least one injector; a high pressure pump; a fuel reservoir; a high pressure accumulator, which, on the one hand, is connected fluidically with the at least one injector and, on the other hand, is connected via the high pressure pump with the fuel reservoir; a suction throttle allocated to the high pressure accumulator as a first pressure regulating element; at least one pressure control valve via which the high pressure accumulator is fluidically connected with the fuel reservoir; and a control unit which is operatively connected with the at least one injector, the suction throttle, and the at least one pressure control valve, the control unit being arranged to carry out a method for operating the injection system of the internal combustion engine, the method including the steps of: providing that the injection system includes a high pressure accumulator; regulating a high pressure in the high pressure accumulator in a normal operation by way actuating a low pressure-side suction throttle; regulating the high pressure in the high pressure accumulator in a first operating mode of safety operation by way of actuating at least one high pressure-side pressure control valve; carrying out a switchover from the normal operation into the first operating mode of safety operation if the high pressure in the high pressure accumulator one of reaches and exceeds a first limit pressure value; and carrying out a switchover from the first operating mode of safety operation into the normal operation if, starting from above a setpoint pressure value, the high pressure in the high pressure accumulator one of reaches and undershoots the setpoint pressure value, the setpoint pressure value being lower than the first limit pressure value.
10. The injection system according to claim 9, wherein the injection system does not include a mechanical pressure relief valve.
11. An internal combustion engine, comprising: an injection system including: at least one injector; a high pressure pump; a fuel reservoir; a high pressure accumulator, which, on the one hand, is connected fluidically with the at least one injector and, on the other hand, is connected via the high pressure pump with the fuel reservoir; a suction throttle allocated to the high pressure accumulator as a first pressure regulating element; at least one pressure control valve via which the high pressure accumulator is fluidically connected with the fuel reservoir; and a control unit which is operatively connected with the at least one injector, the suction throttle, and the at least one pressure control valve, the control unit being arranged to carry out a method for operating the injection system of the internal combustion engine, the method including the steps of: providing that the injection system includes a high pressure accumulator; regulating a high pressure in the high pressure accumulator in a normal operation by way actuating a low pressure-side suction throttle; regulating the high pressure in the high pressure accumulator in a first operating mode of safety operation by way of actuating at least one high pressure-side pressure control valve; carrying out a switchover from the normal operation into the first operating mode of safety operation if the high pressure in the high pressure accumulator one of reaches and exceeds a first limit pressure value; and carrying out a switchover from the first operating mode of safety operation into the normal operation if, starting from above a setpoint pressure value, the high pressure in the high pressure accumulator one of reaches and undershoots the setpoint pressure value, the setpoint pressure value being lower than the first limit pressure value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055] Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION OF THE INVENTION
[0056] Referring now to the drawings, and more particularly to
[0057] Injection system 3 does not have a mechanical pressure relief valve which is conventionally provided, and which connects high pressure accumulator 13 with fuel reservoir 7. The mechanical pressure relief valve can be dispensed with since its function can be completely assumed by pressure control valve 19.
[0058] The operating mode of internal combustion engine 1 is determined by an electronic control unit 21, which can be designed as engine control unit of internal combustion engine 1, in particular as a so-called engine control unit (ECU). Electronic control unit 21 includes the usual components of a microcomputer system—for example a microprocessor, I/O modules, buffer, and memory modules (EEPROM, RAM). Operating data which is relevant for the operation of internal combustion engine 1 are stored in the memory modules in characteristics diagrams/characteristics curves. Based on these, electronic control unit 21 calculates output values from input values. The following input values are shown in an exemplary manner in
[0059] As illustrated in
[0060]
[0061] Injection system 3 herein includes additionally a second, in particular electrically controllable pressure control valve 20, via which high pressure accumulator 13 is also fluidically connected with fuel reservoir 7. The two pressure control valves 19, 20 are thus connected in particular fluidically parallel to one another. Via second pressure control valve 20 a fuel volume flow can also be defined which can be moved out of high pressure accumulator 13 into fuel reservoir 7. This fuel volume flow is identified in
[0062] It is possible that injection system 3 has more than two pressure control valves 19, 20.
[0063] In contrast to
[0064] If second pressure control valve 20 is added, optionally only the following changes occur in the method which is described below for precisely one pressure control valve 19: second pressure control valve 20 is controlled in a normal operation and in a first operating mode range of a first operating mode of a safety operation to produce the high pressure disturbance variable. In a second operating mode range of the first operating mode of the safety operation, second pressure control valve 20 can be actuated for pressure regulating in addition to first pressure control valve 19, in particular by way of a pressure control valve-pressure regulator. In a second operating mode of the safety operation, second pressure control valve 20 is also optionally permanently open. On the basis of the following explanation in connection with first pressure control valve 19 as the only pressure control valve, this functionality is not difficult to implement. Furthermore, a corresponding use of a second pressure control valve is disclosed in German patent document DE 10 2015 209 377 B4.
[0065] For the sake of simplicity, the following will discuss the functionality of injection system 1 of the embodiment illustrated in
[0066]
[0067]
[0068] A second switching element 29 is provided, which is designed to switch the actuation of pressure control valve 19 from a normal function into a standstill function and back. Second switching element 29 is herein controlled depending on a second logic signal SIG2 or respectively depending on a value of a corresponding variable. Second switching element 29 can be designed as a virtual, in particular software-based, switching element which switches as a function of a value of a variable, designed in particular as a flag between normal function and standstill function. Alternatively it is however also possible that the second switching element is designed as a real switch, for example as a relay which switches depending on a signal value of an electric signal. In the herein concretely illustrated embodiment, second logic signal SIG2 corresponds to a time conditions variable which can assume values 1 for a first condition and 2 for a second condition. The normal function for the pressure control valve is herein set when second logic signal SIG2 assumes value 2, wherein the standstill function is set, when second logic signal SIG2 assumes value 1. Of course, a deviating definition of second logic signal SIG2 is possible, in particular in such a way that a corresponding variable can assume values 0 and 1.
[0069] First, actuation of pressure control valve 19 during normal operation, as well as in set normal function will be described. A first computation element 31 is provided which issues a calculated target-volume flow V.sub.S,ber as an output value, wherein the current speed n.sub.1, the target injection volume Qs, the target high pressure p.sub.S, the dynamic rail pressure p.sub.dyn and the actual high pressure p.sub.I are input into first computation element 31 as input values. The functionality of first computation element 31 is described in detail in German patent documents DE 10 2009 031 528 B3 and DE 10 2009 031 527 B3. It is shown in particular that in a low load range, for example when idling internal combustion engine 1, a positive value is calculated for a statistic target volume flow, whereas outside a low load range a statistic target volume flow of 0 is calculated. The statistic target volume flow can be corrected by adding up a dynamic target volume flow which for its part is calculated by a dynamic correction, depending on the target high pressure p.sub.S, the actual high pressure p.sub.I and the dynamic rail pressure p.sub.dyn. The calculated target volume flow V.sub.S,ber is the sum of the statistic target volume flow and the dynamic target volume flow. In this respect, the calculated target volume flow V.sub.S,ber is a resulting target volume flow.
[0070] In normal operation, when first logic signal SIG1 indicates value “false”, the calculated target volume flow V.sub.S,ber is delivered to a pressure control valve characteristics diagram 33 as target volume flow V.sub.S. As described in the German patent document DE 10 2009 031 528 B3, pressure control valve characteristics diagram 33 shows an inverse characteristic of pressure control valve 19. Output value of this characteristics diagram is a pressure control valve target current I.sub.S; input values are the target volume flow V.sub.S that is to be removed and the actual high pressure p.sub.I.
[0071] Alternatively it is also possible that target volume flow V.sub.S is not calculated by way of computation element 31 but is specified constantly in normal operation.
[0072] Pressure control valve target current I.sub.S is supplied to a current regulator 35 whose task it is to regulate the current for actuation of pressure control valve 19. Additional input values of current regulator 35 are for example a proportional coefficient kp.sub.I, DRV and an ohmic resistor R.sub.I, DRV of pressure control valve 19. Output value of current regulator 35 is a target voltage US for pressure control valve 19 which, in reference to an operating voltage U.sub.B is converted in a customary manner into a duty cycle for pulse-width modulated signal PWMDRV for control of pressure control valve 19 and is supplied to the latter during normal function, that is, when second logic signal SIG2 shows value 2. To regulate the current, the current is measured at pressure control valve 19 as a current value I.sub.DRV, filtered in a first current filter 37 and again supplied to current regulator 35 as filtered actual current I.sub.1.
[0073] As already indicated, duty cycle PWMDRV of the pulse-width modulated signal for controlling pressure control valve 19 is in its own right calculated in a conventional manner according to the following equation from target voltage U.sub.S and operating voltage U.sub.B:
PWMDRV=(U.sub.S/U.sub.B)×100.
[0074] In this manner, a high pressure disturbance value, namely the moved target volume flow V.sub.S, is produced in normal operation via pressure control valve 19.
[0075] If first logic signal SIG1 accepts value “true”, first switching element 27 switches from normal operation into the first operating mode of safety operation. The conditions under which this is the case are discussed in connection with
[0076] In this case, target volume flow V.sub.S is identically set with a limited output volume flow V.sub.R of a pressure control valve-pressure regulator 41. This corresponds with the upper switching position of first switching element 27. Pressure control valve-pressure regulator 41 has as an input value of a high pressure control deviation e.sub.p, which is calculated as a difference of target high pressure p.sub.S and actual high pressure p.sub.I. Additional input values of pressure control valve-pressure regulator 41 can be a maximum volume flow V.sub.max for pressure control valve 19, the target volume flow V.sub.S,ber calculated in first computation element 31, and/or a proportional coefficient kp.sub.DRV. Pressure control valve-pressure regulator 41 can be designed as PI(DT.sub.1) algorithm. In the process, an integral part (I-part) is initialized with the calculated target volume flow V.sub.S,ber at the time when first switching element 27 is switched from its lower to its upper switching position as shown in
[0077]
[0078] If dynamic rail pressure p.sub.dyn reaches or exceeds first pressure limit value p.sub.G1, the output of first comparator element 47 jumps from “false” to “true”. Thus, the output of first OR-function link 49 also jumps from “false” to “true”. Therefore however, the output of first AND-function link 51 also jumps from “false” to “true” so that the value of first logic signal SIG1 becomes “true”. This value is again fed to first OR-function link 49 which however does not change that the output of the latter remains “true”. Even a drop of dynamic rail pressure p.sub.dyn to below first pressure limit value p.sub.G1 can no longer change the truth value of first logic signal SIG1. It remains “true” until variable MS and thus also its rejection, changes its truth value, namely when internal combustion engine no longer runs.
[0079] This shows the following: Normal operation is realized as long as dynamic rail pressure p.sub.dyn is below limit value p.sub.G1. In this case, the target volume flow V.sub.S is identical to calculated target volume flow V.sub.S,ber, since first logic signal SIG1 accepts value “false” and switching element 27 is therefore arranged in its lower position in
[0080] In the first operating mode of the safety operation, pressure control valve 19 takes over the regulation of the high pressure via second high pressure control circuit 39.
[0081] It also becomes clear, that no return to normal operation out of first operation mode of the safety operation is possible with this method as long as internal combustion engine 1 is running. Undesirable, air-induced oscillations of the high pressure can thus lead inconveniently to the first operating mode of the safety operation to be set, without being able to exit it again once the high pressure has dropped.
[0082] Returning to
[0083] If however, second logic signal SIG2 indicates a value of 2, the normal function for pressure control valve 19 is set—as already explained—the latter being controlled by way of target volume flow V.sub.S and the therefrom calculated signal PWMDRV.
[0084]
[0085] In
[0086] Only when a running operation of internal combustion engine 1 is detected and at the same time the actual high pressure p.sub.I exceeds a starting value p.sub.st, the normal function for pressure control valve 19 is set, and the standstill function is reset—along arrow P1. The normal function is reset, and the standstill function is set along arrow P2, if dynamic rail pressure p.sub.dyn exceeds a second pressure limit value p.sub.G2, or if a defect of a high pressure sensor—illustrated herein by a logic variable HDSD—is detected, or if it is detected that internal combustion engine 1 is stationary. Pressure control valve 19 is not actuated in the standstill function, whereas during normal function—as explained in connection with
[0087] The following functionality results: At the start of internal combustion engine 1, there is initially no high pressure in high pressure accumulator 13, and pressure control valve 19 is arranged in its standstill function, so that it is pressure-fee and deenergized, in other words closed. When running up internal combustion engine 1, a high pressure can quickly form in high pressure accumulator 13 which, at some time exceeds starting value p.sub.st. This is optionally lower than the limit opening pressure value of pressure control valve 19, so that initially the normal function is set for the latter before it opens. This ensures advantageously that pressure control valve 19 is actuated when it first opens. Since it is closed in a pressure-free manner it remains closed even during actuation, until the actual high pressure p.sub.I also exceeds the limit opening pressure value, wherein it then opens and is actuated in the normal function, specifically either in normal function or in the first operating mode of the safety operation.
[0088] If however, one of the previously described cases occurs, the standstill function is again set for pressure control valve 19.
[0089] This is the case in particular, if dynamic rail pressure p.sub.dyn exceeds second pressure limit value p.sub.G2, wherein this can be selected to be greater than first pressure limit value p.sub.G1 and has a value in particular where, in a conventional design of injection system 3 a mechanical pressure relief valve would open. Since pressure control valve 19 is open in a deenergized state under pressure, it opens in this case completely in standstill function and thus fulfills the function of a pressure relief valve safely and reliably.
[0090] The transition from normal function into the standstill function also occurs if a defect is detected in high pressure sensor 23. If a defect is present here, the high pressure in high pressure accumulator 13 can no longer be controlled. In order to still be able to operate internal combustion engine 1 in a safe manner, the transition from normal function into the standstill function for pressure control valve 19 is induced, so that it opens and thereby prevents an impermissible rise in the high pressure.
[0091] The transition from normal function into the standstill function moreover occurs in a situation where a standstill of internal combustion engine 1 is detected. This corresponds to a reset of pressure control valve 19, so that during a renewed start of internal combustion engine 1 the herein described cycle can again start anew.
[0092] If the standstill function is set under pressure in high pressure accumulator 13 for pressure control valve 19, the latter is open to maximum and moves a maximum volume flow out of high pressure accumulator 13 into fuel reservoir 7. This corresponds to a safety function for internal combustion engine 1 and injection system 3, wherein this safety function can in particular replace the absence of a mechanical pressure relief valve.
[0093] It is important herein that pressure control valve 19 only has two states, specifically the standstill function and the normal function, wherein these two states are completely sufficient to represent the entire relevant functionality of pressure control valve 19, including the safety function for substitution of a mechanical pressure relief valve.
[0094]
[0095] The output of second OR-link 63 feeds into a first input of a third OR-link 69, into the second input of which the value of third logic signal SIG3 is fed. Since this is originally initialized with value “false”, the output of third OR-link 69 indicates the value “false” as long as the output of second OR-link 63 assumes value “true”. If this is the case, the output of third OR-link 69 also jumps to value “true”. In this case, the value of second AND-link 61 also jumps to “true” if internal combustion engine 1 is running, that is, if the rejection of variable MS has value 1, so that also the value of third logic signal SIG3 jumps to “true”. With
[0096]
[0097] As already explained, the input value of high pressure control circuit 25 is the target high pressure p.sub.S which, for calculating of control deviation e.sub.p is compared with the actual high pressure p.sub.I. This control deviation e.sub.p is an input value of a high pressure regulator 73 that can be designed as a PI(DT.sub.1) algorithm and is discussed in further detail in connection with
[0098] If third switching element 71 indicates the upper switching state shown in
[0099] Output value of this filter is the actual suction throttle current I.sub.I,SD which in turn is supplied to suction throttle current regulator 83.
[0100] The control variable of first high pressure control circuit 25 is the high pressure in high pressure accumulator 13. Raw values of said high pressure p are measured by high pressure sensor 23 and filtered by a first high pressure filter element 91, which has the actual high pressure p.sub.I as the output value. Furthermore, the raw values of high pressure p are filtered by a second high pressure filter element 93, the output value of which is dynamic rail pressure p.sub.dyn. Both filters can be implemented by a PT.sub.1-algorithm, wherein a time constant of first high pressure filter element 91 is greater than a time constant of second high pressure filter element 93. In particular, second high pressure filter element 93 is a faster filter than first high pressure filter element 91. The time constant of second high pressure filter element 93 can be identical with a zero value, so that then dynamic rail pressure p.sub.dyn corresponds to the measured raw values of high pressure p, or respectively, is identical with them. With dynamic rail pressure p.sub.dyn, a hydrodynamic value exists for the high pressure, which is advantageous in particular, if a faster reaction is desired for certain occurring events.
[0101] Output values of first high pressure control circuit 25 are thus the filtered high pressure values p.sub.I, P.sub.dyn, in addition to unfiltered high pressure p.
[0102] If third logical signal SIG3 assumes value “true”, third switching element 71 switches into its lower switching position, as shown in
[0103] It becomes clear that a return from the second operating mode of safety operation into normal operation—and incidentally also into the first operating mode of safety operation—is not provided, as long as internal combustion engine 1 is running. A return into normal operation is possible only after turning off and restarting internal combustion engine 1, and optionally furthermore, only after confirmation that a possibly present defect has been eliminated.
[0104]
[0105] In
[0106] Switching into the first operating mode of the safety operation occurs in particular, if the high pressure exceeds second pressure limit value p.sub.G2, wherein in the second operating mode of the safety operation, pressure control valve 19 and suction throttle 9 are permanently open.
[0107]
[0108] The program sequence illustrated in
[0109] If it is determined in step S1, that variable BM does not have value 2, the program sequence is continued in a second step S2 where it is verified whether dynamic rail pressure p.sub.dyn is greater than second pressure limit value p.sub.G2. If this is the case, the value of variable BM is set to 2 in a third step S3. Thus, switching into the second operating mode of safety operation occurs. The program sequence ends subsequently in twelfth step S12. The program sequence according to
[0110] If, in contrast it is determined in the second step S2, that dynamic rail pressure p.sub.dyn is not greater than second pressure limit value p.sub.G2, it is queried in a fourth step S4 whether variable BM has a value 1. If this is the case it is verified in a fifth step S5, whether suction throttle 9 is defective. If this is the case, the program sequence ends again in the twelfth step S12. If no defect on suction throttle 9 is detected in fifth step S5 the program sequence is continued in a sixth step S6 where it is determined if dynamic rail pressure p.sub.dyn is smaller than or equal to the target pressure value—or synonymously target high pressure—p.sub.S. If this is not the case, the program sequence ends in the twelfth step S12.
[0111] If, in contrast this is the case, the program sequence is continued in a seventh step S7, where a value 0 is assigned to variable BM, thus switching operation of injection system 3 back into normal operation. It is therefore, verified in particular prior to switching from first operation mode of the safety operation into normal operation, whether suction throttle 9 is defective, wherein switching into normal operation occurs only if suction throttle 9 is not defective.
[0112] In an eighth step S8 the integral part for high pressure controller 73 is initialized with an integral initial value I.sub.init, as explained in further detail in connection with
[0113] If it is determined in fourth step S4, that the value of variable BM is not equal to 1, the program sequence is continued in a ninth step S9 where it is verified whether dynamic rail pressure p.sub.dyn is greater than or equal to first pressure limit value p.sub.G1. If this is the case, the value of variable BM is set to 1 in an eleventh step S1l and thereby switched into the first operating mode of safety operation. If, in contrast the result of the query in the ninth step S9 is negative, the value of variable BM is set to 0 in tenth step S10. According to another embodiment, tenth step S10 can be omitted since, after querying in first step S1 and in fourth step S4 only value 0 remains as set for variable BM, thus not requiring a renewed setting of this value. Nevertheless, tenth step S10 can be provided in particular for safety and redundancy reasons. After eleventh step S11 or tenth step S10 respectively, the program sequence ends again in twelfth step S12.
[0114] The program sequence according to
[0115]
[0116] Leakage characteristics diagram 95 can be assigned data and can then be used as a constant characteristics diagram. It is in particular also possible that leakage characteristics diagram 95 is provided with data of measured values for the integral part of high pressure regulator 73 from test bench trials on an optionally mint condition engine. Alternatively it is possible that leakage characteristics diagram 95 is updated during operation of injection system 3, wherein it can be assigned data of current values, optionally filtered values of the integral part of high pressure regulator 73 as leakage values, if necessary taking into account unit conversion factors.
[0117] Leakage characteristics diagram 95 can thus always be maintained in a current state and can in particular also consider ageing effects of injection system and/or internal combustion engine 1.
[0118]
[0119] Thus, it also becomes clear from
[0120]
[0121]
If the value of variable BM is unequal to 0, integral part A.sub.I is set equal to integral initial value I.sub.init. Consequently this means that third operating mode switching element 103 switches over to integral initial value I.sub.init, when changing over from normal operation in particular into the first operating mode of the safety operation occurs. Since suction throttle 9 is not actuated in this case—compare
[0122] In
[0123] The calculation of differential part A.sub.DT1 is shown in the lower section of
[0124] Factor r3.sub.p is calculated according to the following equation in which tv.sub.p is a lead time and t1.sub.p is a delay time:
[0125] Factor r4.sub.p is calculated according to the following equation:
[0126] It is herein shown that amplification factors r2.sub.p and r3.sub.p depend on proportional coefficient k.sub.PSD. In addition, amplification factor r2.sub.p is dependent on reset time tn.sub.p; amplification factor r3.sub.p is dependent on lead time tv.sub.p and delay time t1.sub.p. Amplification factor r4.sub.p is also dependent on delay time t1.sub.p.
[0127]
[0128] In this first operating mode of safety operation the high pressure is influenced through removal of fuel via pressure control valve 19 and can be regulated to target high pressure p.sub.S. By removal of fuel out of high pressure accumulator 13 a drop of high pressure occurs towards target high pressure p.sub.S until the latter is ultimately reached at a point in time t2 and is subsequently undershot. By reaching target high pressure p.sub.S from above, in other words from first pressure limit value p.sub.G1, the value of variable BM is again set to 0, thus switching over to normal operation, as can be seen from the lower diagram. Therefore, the high pressure is again regulated with by way of suction throttle 9. Because together with the fuel, air is also removed from high pressure accumulator 13, a stable transient oscillation of the high pressure to its target value occurs as a consequence, wherein in the illustrated case, at a third point in time t the high pressure has returned completely to target high pressure p.sub.S.
[0129] It has thus been advantageously achieved that internal combustion engine 1 in the event of high pressure oscillations which are caused by air in injection system 3 changes only briefly into the first operating mode of safety operation and subsequently, when the air has escaped from high pressure accumulator 13 due to actuation of pressure valve 19, returns to normal operation, wherein the high pressure is again regulated by suction throttle 9. This avoids unnecessary heating of the fuel and unnecessary load on pressure control valve 19, thus prolonging the long-term durability of internal combustion engine 1 and improving its efficiency.
[0130] While this invention has been described with respect to at least one embodiment, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.