PNEUMATIC TIRE
20210370728 · 2021-12-02
Inventors
Cpc classification
B29D2030/0072
PERFORMING OPERATIONS; TRANSPORTING
B29D30/0061
PERFORMING OPERATIONS; TRANSPORTING
B29D2030/0083
PERFORMING OPERATIONS; TRANSPORTING
B60C2019/004
PERFORMING OPERATIONS; TRANSPORTING
B60C19/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A pneumatic tire includes, on a tire inner surface, at least one housing body made of rubber and configured to accommodate a sensor unit including a sensor for acquiring tire information. The housing body includes an opening portion through which the sensor unit is inserted, and is vulcanization-bonded to the tire inner surface.
Claims
1. A pneumatic tire, comprising: on a tire inner surface, at least one housing body made of rubber and configured to accommodate a sensor unit comprising a sensor for acquiring tire information, the housing body comprising an opening portion through which the sensor unit is inserted, and the housing body being vulcanization-bonded to the tire inner surface.
2. A pneumatic tire, comprising: on a tire inner surface, at least one housing body made of rubber and configured to accommodate a sensor unit comprising a sensor for acquiring tire information, the housing body comprising: a rubber layer layered on the tire inner surface and having an outer edge portion vulcanization-bonded to the tire inner surface; a housing portion formed between the rubber layer and the tire inner surface; and an opening portion communicating with the housing portion.
3. A pneumatic tire, comprising on a tire inner surface, at least one housing body made of rubber and configured to accommodate a sensor unit comprising a sensor for acquiring tire information, the housing body comprising: a base portion having a plate-shape and joined to the tire inner surface via a vulcanized adhesive; a tube portion protruding from the base portion; a housing portion formed within the tube portion; and an opening portion communicating with the housing portion.
4. The pneumatic tire according to claim 3, wherein as roughness of the tire inner surface in a fixed region of the housing body, an arithmetic mean height Sa ranges from 0.3 μm to 15.0 μm, and a maximum height Sz ranges from 2.5 μm to 60.0 μm.
5. The pneumatic tire according to claim 1, wherein a width Lc1 of the opening portion of the housing body and an inner width Lc2 of a bottom surface of the housing body satisfy a relationship Lc1<Lc2.
6. The pneumatic tire according to claim 1, wherein a width Lc1 of the opening portion of the housing body and a maximum width Lsm of the sensor unit to be inserted into the housing body satisfy a relationship 0.10≤Lc1/Lsm≤0.95.
7. The pneumatic tire according to claim 1, wherein a width Lc1 of the opening portion and an inner width Lc2 of a bottom surface in the housing body, and a width Ls1 of an upper surface and a width Ls2 of a lower surface in the sensor unit to be inserted into the housing body, satisfy a relationship Lc1<Ls≤Ls2≤Lc2.
8. The pneumatic tire according to claim 1, wherein an average thickness of the housing body ranges from 0.5 mm to 5.0 mm.
9. The pneumatic tire according to claim 1, wherein a ratio of a height Hc of the housing body in a state where the sensor unit is inserted to a height Hs of the sensor unit to be inserted into the housing body ranges from 0.5 to 1.5.
10. The pneumatic tire according to claim 1, wherein a breaking elongation EB of the rubber constituting the housing body ranges from 50% to 900%, and a modulus at 300% elongation of the rubber constituting the housing body ranges from 2 MPa to 15 MPa.
11. The pneumatic tire according to claim 1, wherein the housing body is disposed on an inner side of a ground contact edge in a tire width direction.
12. The pneumatic tire according to claim 2, wherein a width Lc1 of the opening portion of the housing body and an inner width Lc2 of a bottom surface of the housing body satisfy a relationship Lc1<Lc2.
13. The pneumatic tire according to claim 2, wherein a width Lc1 of the opening portion of the housing body and a maximum width Lsm of the sensor unit to be inserted into the housing body satisfy a relationship 0.10≤Lc1/Lsm≤0.95.
14. The pneumatic tire according to claim 2, wherein a width Lc1 of the opening portion and an inner width Lc2 of a bottom surface in the housing body, and a width Ls1 of an upper surface and a width Ls2 of a lower surface in the sensor unit to be inserted into the housing body, satisfy a relationship Lc1<Ls1≤Ls2≤Lc2.
15. The pneumatic tire according to claim 2, wherein an average thickness of the housing body ranges from 0.5 mm to 5.0 mm.
16. The pneumatic tire according to claim 2, wherein a ratio of a height Hc of the housing body in a state where the sensor unit is inserted to a height Hs of the sensor unit to be inserted into the housing body ranges from 0.5 to 1.5.
17. The pneumatic tire according to claim 2, wherein a breaking elongation EB of the rubber constituting the housing body ranges from 50% to 900%, and a modulus at 300% elongation of the rubber constituting the housing body ranges from 2 MPa to 15 MPa.
18. The pneumatic tire according to claim 2, wherein the housing body is disposed on an inner side of a ground contact edge in a tire width direction.
19. The pneumatic tire according to claim 3, wherein a width Lc1 of the opening portion of the housing body and an inner width Lc2 of a bottom surface of the housing body satisfy a relationship Lc1<Lc2.
20. The pneumatic tire according to claim 3, wherein a width Lc1 of the opening portion of the housing body and a maximum width Lsm of the sensor unit to be inserted into the housing body satisfy a relationship 0.10≤Lc1/Lsm≤0.95.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
DETAILED DESCRIPTION
[0025] Configurations of embodiments of the present technology will be described in detail below with reference to the accompanying drawings.
[0026] As illustrated in
[0027] A carcass layer 4 is mounted between the pair of bead portions 3, 3. The carcass layer 4 includes a plurality of reinforcing cords extending in the tire radial direction and is folded back around a bead core 5 disposed in each of the bead portions 3 from a tire inner side to a tire outer side. A bead filler 6 having a triangular cross-sectional shape and formed of a rubber composition is disposed on the outer circumference of the bead core 5. Furthermore, an innerliner layer 9 is disposed in a region between the pair of bead portions 3, 3 on a tire inner surface Ts. The innerliner layer 9 forms the tire inner surface Ts.
[0028] On the other hand, a plurality of belt layers 7 are embedded on the outer circumferential side of the carcass layer 4 in the tread portion 1. Each of the belt layers 7 includes a plurality of reinforcing cords that are inclined with respect to the tire circumferential direction, and the reinforcing cords are disposed so as to intersect each other between the layers. In the belt layers 7, the inclination angle of the reinforcing cords with respect to the tire circumferential direction is set to fall within a range of from 10° to 40°, for example. Steel cords are preferably used as the reinforcing cords of the belt layers 7. To improve high-speed durability, at least one belt cover layer 8, formed by disposing reinforcing cords at an angle of, for example, not greater than 5° with respect to the tire circumferential direction, is disposed on an outer circumferential side of the belt layers 7. Organic fiber cords such as nylon and aramid are preferably used as the reinforcing cords of the belt cover layer 8.
[0029] Note that the tire internal structure described above represents a typical example for a pneumatic tire, but the pneumatic tire is not limited thereto.
[0030] In the pneumatic tire described above, at least one housing body 10 made of rubber is fixed in a region corresponding to the tread portion 1 of the tire inner surface Ts. The housing body 10 accommodates a sensor unit 20 for acquiring tire information. The housing body 10 has an opening portion 11 through which the sensor unit 20 is inserted, and is vulcanization-bonded to the tire inner surface Ts. The housing body 10 preferably expands and contracts when the sensor unit 20 is inserted and removed from the opening portion 11 because the housing body 10 is made of rubber.
[0031] Examples of the material of the housing body 10 include chloroprene rubber (CR), butyl rubber (IIR), natural rubber (NR), acrylonitrile-butadiene copolymer rubber (NBR), butadiene rubber (BR), styrene-butadiene rubber (SBR), or the like, and a single material or a blend of two or more materials can be used. Since these materials are excellent in adhesiveness to butyl rubber constituting the tire inner surface Ts, when the housing body 10 is formed of the above materials, sufficient adhesiveness between the housing body 10 and the tire inner surface Ts can be secured.
[0032] As illustrated in
[0033] In the embodiment of
[0034] In a case of manufacturing a pneumatic tire having the housing body 10A on the tire inner surface Ts, in the process for molding the green tire, the housing body 10A integrally joined to the tire inner surface Ts can be formed by layering the rubber layer 12 on the innerliner layer 9 positioned on the tire innermost surface and vulcanizing the green tire by the vulcanizer. For example, when the rubber layer 12 is layered on the innerliner layer 9 (tire inner surface Ts), a member composed of a non-adhesive material that is shorter than the rubber layer 12 in the tire circumferential direction and the tire width direction and does not adhere to the rubber composition (hereinafter referred to as a non-adhesive member) is inserted between the tire inner surface Ts and the rubber layer 12, and such a green tire is vulcanized to form the housing body 10A integrally joined to the tire inner surface Ts. It is not always required to remove the non-adhesive member after the green tire is vulcanized, but by removing the non-adhesive member, the housing body 10A becomes a state in which the sensor unit 20 can be inserted. The opening portion 11 can be formed by using a non-adhesive member having a convex portion corresponding to the opening portion 11 or by forming a hole in the rubber layer 12 of the vulcanized pneumatic tire.
[0035] As illustrated in
[0036] The above-described pneumatic tire includes, on a tire inner surface Ts, at least one housing body 10A (10) made of rubber and configured to accommodate a sensor unit 20. The housing body 10A (10) includes: a rubber layer 12 layered on the tire inner surface Ts and having an outer edge portion 12a vulcanization-bonded to the tire inner surface Ts; a housing portion 13 formed between the rubber layer 12 and the tire inner surface Ts; and an opening portion 11 communicating with the housing portion 13. Accordingly the work when inserting the sensor unit 20 into the housing body 10A is easy, and the sensor unit 20 can be securely held and prevented from falling off by tightening the housing body 10A. In addition, since the housing body 10A is vulcanization-bonded to the tire inner surface Ts, it is not required to perform primer treatment which is necessary when the housing body is fixed using an adhesive tape or the like, and thus it is possible to improve productivity.
[0037]
[0038] Note that the shapes of the base portion 15, the tube portion 16, and the housing portion 17 are not particularly limited, and can be appropriately changed according to the shape of the sensor unit 20 to be inserted into the housing body 10B.
[0039] The vulcanized adhesive 14 is not particularly limited as long as it can bond the rubber composition. Examples thereof include an adhesive that is naturally vulcanized (vulcanizable at normal temperature) and a puncture repair agent used as an emergency treatment when a pneumatic tire is punctured.
[0040] When manufacturing a pneumatic tire having a housing body 10B on a tire inner surface Ts, a vulcanized pneumatic tire is subjected to any treatment such as cutting (so-called buffing), laser treatment, or plasma treatment, and then a vulcanized adhesive 14 is applied to the treated tire inner surface Ts, and the housing body 10B is disposed on the vulcanized adhesive 14. The above-described treatment is different from the primer treatment, and is a treatment that takes a shorter time required than the primer treatment.
[0041] The above-described pneumatic tire includes, on the tire inner surface Ts, at least one housing body 10B (10) made of rubber and configured to accommodate a sensor unit 20. The housing body 10B (10) includes: a base portion 15 having a plate-shape and joined to the tire inner surface Ts via a vulcanized adhesive 14; a tube portion 16 protruding from the base portion 15; a housing portion 17 formed within the tube portion 16; and an opening portion 11 communicating with the housing portion 17. Accordingly the work when inserting the sensor unit 20 into the housing body 10B is easy, and the sensor unit 20 can be securely held and prevented from falling off by tightening the housing body 10B. In addition, since the housing body 10B is vulcanization-bonded to the tire inner surface Ts, it is not required to perform primer treatment which is necessary when the housing body is fixed using an adhesive tape or the like, and thus it is possible to improve productivity.
[0042] In the pneumatic tire, as roughness of the tire inner surface Ts in a fixed region of the housing body 10B, an arithmetic mean height Sa preferably ranges from 0.3 μm to 15.0 μm, and a maximum height Sz preferably ranges from 2.5 μm to 60.0 μm. By appropriately setting the arithmetic mean height Sa and the maximum height Sz as the roughness of the tire inner surface Ts inner surface Ts in this manner, the adhesion area of the tire inner surface Ts and the vulcanized adhesive 14 can be increased, and the adhesiveness between the tire inner surface Ts and the housing body 10B can be enhanced effectively. When the arithmetic mean height Sa exceeds 15.0 μm and the maximum height Sz exceeds 60.0 μm, the vulcanized adhesive 14 cannot follow the unevenness of the tire inner surface Ts, and the adhesiveness tends to decrease. Note that the arithmetic mean height Sa and the maximum height Sz are values measured in accordance with ISO25178, and can be measured using a commercially available surface properties measuring machine (e.g., a shape analysis laser microscope or a 3D shape measuring machine). The measurement method may be any of a contact type or a non-contact type.
[0043] In
[0044] In the above-described pneumatic tire, the housing body 10 may be set to have the following dimensions. A width Lc1 of the opening portion 11 of the housing body 10 and an inner width Lc2 of the bottom surface of the housing body 10 preferably satisfy the relationship Lc1<Lc2. By making the width Lc1 of the opening portion 11 narrower than the inner width Lc2 of the bottom surface of the housing body 10 in this manner, the restricting force on the upper surface side of the housing body 10 is strengthened, and the sensor unit 20 inserted into the housing body 10 can be effectively prevented from falling off. Accordingly, both workability when inserting the sensor unit 20 and a holding property of the housing body 10 can be provided in a compatible manner. Both the width Lc1 of the opening portion 11 and the inner width Lc2 of the bottom surface of the housing body 10 are measured in a state where the sensor unit 20 is not inserted into the housing body 10.
[0045] Additionally, the average thickness of the housing body 10 preferably ranges from 0.5 mm to 5.0 mm. By appropriately setting the average thickness of the housing body 10 in this manner, it is possible to improve the workability when inserting the sensor unit 20, the holding property of the housing body 10, and the breaking resistance of the housing body 10 in a well-balanced manner. Here, when the average thickness of the housing body 10 is thinner than 0.5 mm, the housing body 10 is easily broken when the sensor unit 20 is inserted. When the average thickness of the housing body 10 is thicker than 5.0 mm, the rigidity of the housing body 10 becomes excessively large, and the sensor unit 20 cannot be easily inserted. The average thickness of the housing body 10 is obtained by measuring the thickness of the rubber constituting the housing body 10. When the housing body 10A is composed of a plurality of rubber layers 12, the total thicknesses of the rubber layers 12 are measured.
[0046] In particular, the housing body 10 and the sensor unit 20 preferably satisfy the following dimensional relationship. The width Lc1 of the opening portion 11 of the housing body 10 and the maximum width Lsm of the sensor unit 20 to be inserted into the housing body 10 preferably satisfy the relationship 0.10≤Lc1/Lsm≤0.95, more preferably satisfy the relationship 0.15≤Lc1/Lsm≤0.80, and most preferably satisfy the relationship 0.15≤Lc1/Lsm≤0.65. By appropriately setting the ratio of the width Lc1 of the opening portion 11 of the housing body 10 to the maximum width Lsm of the sensor unit 20 in this manner, it is possible to effectively prevent the sensor unit 20 from falling off, and it is possible to improve the workability when inserting the sensor unit 20 and the holding property of the housing body 10. In the sensor unit 20 illustrated in
[0047] In addition, the width Lc1 of the opening portion 11 and the inner width Lc2 of the bottom surface in the housing body 10, and the width Ls1 of the upper surface and the width Ls2 of the lower surface in the sensor unit 20 to be inserted into the housing body 10 preferably satisfy the relationship Lc1<Ls1≤Ls2≤Lc2. Further, the upper surface of the sensor unit 20 is formed in a tapered shape so as to preferably satisfy the relationship Ls1<Ls2. By appropriately setting the widths of the housing body 10 and the sensor unit 20 in this manner, it is possible to effectively prevent the sensor unit 20 from falling off.
[0048] Furthermore, the ratio of the height Hc of the housing body 10 in the state where the sensor unit 20 is inserted to the height (maximum height) Hs of the sensor unit 20 to be inserted into the housing body 10 preferably ranges from 0.5 to 1.5, more preferably ranges from 0.6 to 1.3, and most preferably ranges from 0.7 to 1.0. By appropriately setting the ratio of the height Hc of the housing body 10 to the height Hs of the sensor unit 20 in this manner, it is possible to effectively prevent the sensor unit 20 from falling off. The height Hs of the sensor unit 20 is a height including the knob portion 24 when the knob portion 24 is provided in the sensor unit 20 (see
[0049] In the above-described pneumatic tire, the rubber constituting the housing body 10 preferably has the following physical properties. The breaking elongation EB preferably ranges from 50% to 900%, and the modulus at 300% elongation (M300) preferably ranges from 2 MPa to 15 MPa. By appropriately setting the breaking elongation EB and the modulus (M300) in this manner, it is possible to improve the workability when inserting the sensor unit 20, the holding property of the housing body 10, and the breaking resistance of the housing body 10 in a well-balanced manner.
EXAMPLES
[0050] Tires according to Examples 1 to 7 were manufactured. The tires have a tire size of 275/40R21 and include, on the tire inner surface, at least one housing body made of rubber and configured to accommodate a sensor unit including a sensor for acquiring tire information. The tires are set for the housing body structure, the bonding structure of the housing body to the tire inner surface, and the ratio (Lc1/Lsm) of the width Lc1 of the opening portion to the maximum width Lsm of the sensor unit as indicated in Table 1.
[0051] For comparison, a tire according to a Conventional Example was prepared in which a housing body was not provided on the tire inner surface. In addition, tires according to Comparative Examples 1 to 3 were prepared in which a housing body having the structure of
[0052] The test tires were evaluated for productivity, workability when inserting the sensor unit, and durability by a test method described below. The results of the evaluation are also indicated in Table 1.
[0053] Productivity:
[0054] For each test tire, the time required for the manufacturing process including molding, vulcanization, installation of the housing body, and inspection was measured. The evaluation results are expressed as index values with Conventional Example being assigned the value of 100. Smaller index values indicate superior productivity. The time required does not include a working time for inserting the sensor unit into the housing body provided on the tire inner surface.
[0055] Workability when inserting sensor unit:
[0056] For each test tire except for the tire of the Conventional Example, the time required for the work of inserting the sensor unit into the housing body provided on the tire inner surface was measured. The evaluation results are expressed as index values with Comparative Example 1 being assigned the value of 100 by using reciprocals of the measurement values. Larger index values indicate easier work for inserting the sensor unit.
[0057] Durability:
[0058] Each of the test tires was mounted on a wheel having a rim size of 21×9.5J, and a running test was performed by using a drum testing machine at air pressure of 120 kPa, 102% with respect to the maximum load, running speed of 81 km/h, and a running distance of 10000 km. After the test was performed, presence of breakage of the housing body or falling off of the sensor unit was visually observed. The evaluation results indicate the presence or absence of breakage of the housing body and the presence or absence of falling off of the sensor unit.
TABLE-US-00001 TABLE 1 Conventional Comparative Comparative Comparative Example Example 1 Example 2 Example 3 Presence of housing No Yes Yes Yes body Structure of housing — FIG. 8 FIG. 8 FIG. 8 body Adhesive structure of — Double- Instantaneous Reaction housing body with sided tape adhesive curing respect to tire inner adhesive surface Presence of primer — Yes Yes Yes treatment on tire inner surface Ratio (Lc1/Lsm) of — 0.05 0.05 0.05 width Lc1 of opening portion to maximum width Lsm of sensor unit Productivity 100 110 110 115 Workability when — 100 100 100 inserting sensor unit Durability (presence — Yes Yes Yes of breakage of housing body) Durability (presence — No No No of falling off of sensor unit) Example 1 Example 2 Example 3 Example 4 Presence of housing Yes Yes Yes Yes body Structure of housing FIG. 4 FIG. 8 FIG. 4 FIG. 4 body Adhesive structure of Vulcanization- Self- Vulcanization- Vulcanization- housing body with bonding vulcanizing bonding bonding respect to tire inner adhesive surface Presence of primer No No No No treatment on tire inner surface Ratio (Lc1/Lsm) of 0.05 0.05 0.10 0.50 width Lc1 of opening portion to maximum width Lsm of sensor unit Productivity 100 105 100 100 Workability when 100 100 101 103 inserting sensor unit Durability (presence Yes Yes No No of breakage of housing body) Durability (presence No No No No of falling off of sensor unit) Example 5 Example 6 Example 7 Presence of housing body Yes Yes Yes Structure of housing body FIG. 4 FIG. 8 FIG. 4 Adhesive structure of Vulcanization- Self- Vulcanization- housing body with respect bonding vulcanizing bonding to tire inner surface adhesive Presence of primer No No No treatment on tire inner surface Ratio (Lc1/Lsm) of width 0.90 0.90 0.95 Lc1 of opening portion to maximum width Lsm of sensor unit Productivity 100 105 100 Workability when inserting 105 105 106 sensor unit Durability (presence of No No No breakage of housing body) Durability (presence of No No Yes falling off of sensor unit)
[0059] As can be seen from Table 1, the pneumatic tires of Examples 1 to 7 have maintained the productivity as compared with the Conventional Example. The pneumatic tires of Examples 3 to 7 have improved the workability when inserting the sensor unit as compared with Comparative Example 1. The pneumatic tires of Examples 3 to 6 had no breakage of the housing body and no detachment of the sensor unit.
[0060] On the other hand, the pneumatic tires of Comparative Examples 1 to 3 had deteriorated productivity since the primer treatment was performed before the housing body was fixed to the tire inner surface.