GEAR-HYDRAULIC-METAL BELT INTEGRATED MULTI-MODE HYDRO-MECHANICAL HYBRID TRANSMISSION DEVICE
20210372512 · 2021-12-02
Assignee
Inventors
- Zhen Zhu (Jiangsu, CN)
- Yingfeng Cai (Jiangsu, CN)
- Long Chen (Jiangsu, CN)
- Xiang TIAN (Jiangsu, CN)
- Changgao Xia (Jiangsu, CN)
- Falin ZENG (Jiangsu, CN)
- Chaochun Yuan (Jiangsu, CN)
- Jiajia WANG (Jiangsu, CN)
- Xiaodong SUN (Jiangsu, CN)
- Dehua Shi (Jiangsu, CN)
Cpc classification
F16H37/0846
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gear-hydraulic-metal belt integrated multi-mode hydro-mechanical hybrid transmission device includes an input assembly, an output assembly, a metal belt transmission mechanism, a planetary gear assembly, a hydraulic transmission mechanism, a clutch assembly and a brake assembly. The input assembly is connected to the metal belt transmission mechanism, the planetary gear assembly and the hydraulic transmission mechanism. The metal belt transmission mechanism and the hydraulic transmission mechanism are connected to the planetary gear assembly. The planetary gear assembly is connected to the output assembly. The clutch assembly connects the input assembly to the metal belt transmission mechanism and the planetary gear assembly, and connects each of the metal belt transmission mechanism and the hydraulic transmission mechanism to the planetary gear assembly. The clutch assembly and the brake assembly provide a continuous transmission ratio between the input assembly and the output assembly.
Claims
1. A gear-hydraulic-metal belt integrated multi-mode hydro-mechanical hybrid transmission device, comprising an input assembly, an output assembly, a metal belt transmission mechanism, a planetary gear assembly, a hydraulic transmission mechanism, a clutch assembly, and a brake assembly, wherein the input assembly is connected to the metal belt transmission mechanism, the planetary gear assembly and the hydraulic transmission mechanism; the metal belt transmission mechanism and the hydraulic transmission mechanism are each connected to the planetary gear assembly; the planetary gear assembly is connected to the output assembly; the clutch assembly connects the input assembly to the metal belt transmission mechanism and the planetary gear assembly, and connects each of the metal belt transmission mechanism and the hydraulic transmission mechanism to the planetary gear assembly; the clutch assembly and the brake assembly provide a continuous transmission ratio between the input assembly and the output assembly.
2. The gear-hydraulic-metal belt integrated multi-mode hydro-mechanical hybrid transmission device according to claim 1, wherein the planetary gear assembly comprises a front planetary gear mechanism and a rear planetary gear mechanism, a ring gear of the front planetary gear mechanism is connected to an output end of the input assembly; a sun gear of the front planetary gear mechanism is connected to a ring gear of the rear planetary gear mechanism, a planet carrier of the rear planetary gear mechanism is connected to the output assembly; the ring gear of the rear planetary gear mechanism is connected to an output end of the metal belt transmission mechanism.
3. The gear-hydraulic-metal belt integrated multi-mode hydro-mechanical hybrid transmission device according to claim 2, wherein any one transmission mode of hydraulic transmission, gear transmission and metal belt transmission or a combination of any two of the transmission modes of the hydraulic transmission, the gear transmission and the metal belt transmission is provided between the input assembly and the output assembly by adjusting a displacement ratio of the hydraulic transmission mechanism, adjusting a transmission ratio of the metal belt transmission mechanism, and selectively controlling engagement of the clutch assembly and the brake assembly.
4. The gear-hydraulic-metal belt integrated multi-mode hydro-mechanical hybrid transmission device according to claim 3, wherein the clutch assembly comprises a first clutch and a fifth clutch; the first clutch is configured for selectively connecting an output end of the hydraulic transmission mechanism to a sun gear of the rear planetary gear mechanism to achieve synchronous rotation; the fifth clutch is used for selectively connecting the ring gear of the rear planetary gear mechanism to the planet carrier of the rear planetary gear mechanism to achieve synchronous rotation; the brake assembly is configured for selectively connecting the ring gear of the rear planetary gear mechanism to a fixed member; the hydraulic transmission is provided between the input assembly and the output assembly by adjusting a displacement ratio of a hydraulic transmission system and controlling engagement of the first clutch, the fifth clutch and the brake assembly.
5. The gear-hydraulic-metal belt integrated multi-mode hydro-mechanical hybrid transmission device according to claim 4, wherein the clutch assembly further comprises a fourth clutch, the fourth clutch is configured for selectively connecting a planet carrier of the front planetary gear mechanism to the planet carrier of the rear planetary gear mechanism to achieve synchronous rotation; the gear transmission is provided between the input assembly and the output assembly by controlling engagement of the fourth clutch, the fifth clutch and the brake assembly.
6. The gear-hydraulic-metal belt integrated multi-mode hydro-mechanical hybrid transmission device according to claim 5, wherein the clutch assembly further comprises a second clutch and a third clutch; the second clutch is configured for selectively connecting an input end of the metal belt transmission mechanism to the ring gear of the front planetary gear mechanism to achieve synchronous rotation; the third clutch is configured for selectively connecting the output end of the metal belt transmission mechanism to the sun gear of the rear planetary gear mechanism to achieve synchronous rotation; the metal belt transmission is provided between the input assembly and the output assembly by adjusting the transmission ratio of the metal belt transmission mechanism and controlling engagement of the second clutch and the third clutch.
7. The gear-hydraulic-metal belt integrated multi-mode hydro-mechanical hybrid transmission device according to claim 6, wherein: hydraulic-gear hybrid transmission is provided between the input assembly and the output assembly by adjusting the displacement ratio of the hydraulic transmission system and controlling engagement of the first clutch, the fourth clutch and the fifth clutch; gear-metal belt hybrid transmission is provided between the input assembly and the output assembly by adjusting the transmission ratio of the metal belt transmission mechanism and controlling engagement of the second clutch and the fourth clutch; and hydraulic-metal belt hybrid transmission is provided between the input assembly and the output assembly by adjusting the displacement ratio of the hydraulic transmission system, adjusting the transmission ratio of the metal belt transmission mechanism, and controlling engagement of the first clutch, the second clutch and the fifth clutch.
8. The gear-hydraulic-metal belt integrated multi-mode hydro-mechanical hybrid transmission device according to claim 7, wherein stepless speed regulation through switching among the hydraulic transmission, the gear transmission and the hydraulic-gear hybrid transmission in order is provided by adjusting the displacement ratio of the hydraulic transmission mechanism and selectively controlling the engagement of the clutch assembly and the brake assembly.
9. The gear-hydraulic-metal belt integrated multi-mode hydro-mechanical hybrid transmission device according to claim 7, wherein stepless speed regulation through switching among the gear transmission, the metal belt transmission and the gear-metal belt hybrid transmission in order is provided by adjusting the transmission ratio of the metal belt transmission mechanism and selectively controlling the engagement of the clutch assembly and the brake assembly.
10. The gear-hydraulic-metal belt integrated multi-mode hydro-mechanical hybrid transmission device according to claim 7, wherein stepless speed regulation through switching among the hydraulic transmission, the metal belt transmission and the hydraulic-metal belt hybrid transmission in order is provided by adjusting the displacement ratio of the hydraulic transmission mechanism, adjusting the transmission ratio of the metal belt transmission mechanism, and selectively controlling the engagement of the clutch assembly and the brake assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030] In the drawings:
[0031] 1-input assembly; 1-1-main clutch C.sub.0; 1-2-input shaft; 2-front planetary gear mechanism; 2-1-fourth clutch C.sub.4; 2-2-central shaft; 2-3-front planetary gear sun gear; 2-4-front planetary gear planet carrier; 2-5-front planetary gear ring gear; 2-6-front planetary gear input gear pair; 3-output assembly; 3-1-output shaft; 3-2-output gear pair; 4-metal belt transmission mechanism; 4-1-metal belt input gear pair; 4-2-second clutch C.sub.2; 4-3-metal belt input shaft; 4-4-metal belt; 4-5-metal belt output shaft; 4-6-metal belt output gear pair; 4-7-third clutch C.sub.3; 5-rear planetary gear mechanism; 5-1-rear planetary gear input gear pair; 5-2-rear planetary gear sun gear shaft; 5-3-rear planetary gear sun gear; 5-4-rear planetary gear planet carrier; 5-5-rear planetary gear ring gear; 5-6-brake assembly; 5-7-fifth clutch C.sub.5; 6-hydraulic transmission mechanism; 6-1-hydraulic transmission output gear pair; 6-2-hydraulic transmission input shaft; 6-3-variable pump; 6-4-quantitative motor; 6-5-hydraulic transmission output shaft; 6-6-first clutch C.sub.1; 7-power output mechanism; 7-1-sixth clutch C.sub.6; 7-2-front power output gear pair; 7-3-power output shaft; 7-4-rear power output gear pair; 7-5-seventh clutch C.sub.7.
DESCRIPTION OF THE EMBODIMENTS
[0032] The present invention is further described below with reference to the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited thereto.
[0033] As shown in
[0034] The input assembly 1 includes a main clutch C.sub.0 1-1 and an input shaft 1-2. When the main clutch C.sub.0 1-1 is engaged, the power of an internal combustion engine is transmitted through the input shaft 1-2 to a hydraulic transmission input shaft 6-2.
[0035] The front planetary gear mechanism 2 includes a fourth clutch C.sub.4 2-1, a central shaft 2-2, a front planetary gear sun gear 2-3, a front planetary gear planet carrier 2-4, a front planetary gear ring gear 2-5, and a front planetary gear input gear pair 2-6. The front planetary gear sun gear 2-3, the front planetary gear planet carrier 2-4, and the front planetary gear ring gear 2-5 form a planetary gear train. The front planetary gear ring gear 2-5 is connected to the hydraulic transmission input shaft 6-2 through the front planetary gear input gear pair 2-6 in a transmission manner. The fourth clutch C.sub.4 2-1 is used for selectively connecting the front planetary gear planet carrier 2-4 to a rear planetary gear planet carrier 5-4 to achieve synchronous rotation. The front planetary gear sun gear 2-3 is fixedly connected to a rear planetary gear ring gear 5-5. The central shaft 2-2 serves as an output shaft of the rear planetary gear planet carrier 5-4.
[0036] The rear planetary gear mechanism 5 includes a rear planetary gear input gear pair 5-1, a rear planetary gear sun gear shaft 5-2, a rear planetary gear sun gear 5-3, the rear planetary gear planet carrier 5-4, the rear planetary gear ring gear 5-5, a brake assembly 5-6, and a fifth clutch C.sub.5 5-7. The rear planetary gear sun gear 5-3, the rear planetary gear planet carrier 5-4, and the rear planetary gear ring gear 5-5 form a planetary gear train. The rear planetary gear ring gear 5-5 is connected to a metal belt output shaft 4-5 through the rear planetary gear input gear pair 5-1. The fifth clutch C.sub.5 5-7 is used for selectively connecting the rear planetary gear ring gear 5-5 to the rear planetary gear planet carrier 5-4 to achieve synchronous rotation. The brake assembly 5-6 is used for selectively connecting the rear planetary gear ring gear 5-5 to a fixed member. The rear planetary gear planet carrier 5-4 is connected to an output shaft 3-1 through an output gear pair 3-2. The rear planetary gear sun gear 5-3 is fixedly connected to the rear planetary gear sun gear shaft 5-2.
[0037] The metal belt transmission mechanism 4 includes a metal belt input gear pair 4-1, a second clutch C.sub.2 4-2, a metal belt input shaft 4-3, a metal belt 4-4, the metal belt output shaft 4-5, a metal belt output gear pair 4-6, and a third clutch C.sub.3 4-7. The metal belt output shaft 4-5 is connected to the rear planetary gear ring gear 5-5 through the rear planetary gear input gear pair 5-1. The second clutch C.sub.2 4-2 is used for selectively connecting the metal belt input shaft 4-3 to the front planetary gear ring gear 2-5 through the metal belt input gear pair 4-1 to achieve synchronous rotation. The third clutch C.sub.3 4-7 is used for selectively connecting the metal belt output shaft 4-5 to the rear planetary gear sun gear shaft 5-2 through the metal belt output gear pair 4-6 to achieve synchronous rotation. The metal belt input shaft 4-3 is connected to the metal belt output shaft 4-5 through the metal belt 4-4 in a transmission manner.
[0038] The hydraulic transmission mechanism 6 includes a hydraulic transmission output gear pair 6-1, the hydraulic transmission input shaft 6-2, a variable pump 6-3, a quantitative motor 6-4, a hydraulic transmission output shaft 6-5, and a first clutch C.sub.1 6-6. The hydraulic transmission input shaft 6-2 is connected to the variable pump 6-3. The quantitative motor 6-4 is connected to the hydraulic transmission output shaft 6-5. The variable pump 6-3 is used for driving the quantitative motor 6-4. The first clutch C.sub.1 6-6 is used for selectively connecting the hydraulic transmission output shaft 6-5 to the rear planetary gear sun gear shaft 5-2 through the hydraulic transmission output gear pair 6-1 to achieve synchronous rotation.
[0039] The power output mechanism 7 includes a sixth clutch C.sub.6 7-1, a front power output gear pair 7-2, a power output shaft 7-3, a rear power output gear pair 7-4, and a seventh clutch C.sub.7 7-5. The sixth clutch C.sub.6 7-1 is used for selectively connecting the hydraulic transmission input shaft 6-2 to the power output shaft 7-3 through the front power output gear pair 7-2 to achieve synchronous rotation. The seventh clutch C.sub.7 7-5 is used for selectively connecting the hydraulic transmission output shaft 6-5 to the power output shaft 7-3 through the rear power output gear pair 7-4 to achieve synchronous rotation. The sixth clutch C.sub.6 7-1 and the seventh clutch C.sub.7 7-5 are not engaged at the same time.
[0040] Any one transmission mode of hydraulic transmission H, gear transmission G, and metal belt transmission V or a combination of any two of the above transmission modes is provided between the input assembly 1 and the output assembly 3 by adjusting a displacement ratio of the hydraulic transmission mechanism 6, adjusting a transmission ratio of the metal belt transmission mechanism 4, and selectively controlling engagement of the clutch assembly and the brake assembly. The engaged components in each transmission mode are shown in Table 1. The details are as follows:
[0041] As shown in
[0042] As shown in
[0043] As shown in
[0044] As shown in
[0045] As shown in
[0046] As shown in
TABLE-US-00001 TABLE 1 Engagement state of mode-switching components Mode-switching execution Relationships of mechanisms output-input Type Mode C.sub.0 C.sub.1 C.sub.2 C.sub.3 C.sub.4 C.sub.5 B rotation speeds Single- flo transmission Hydraulic transmission H .box-tangle-solidup. .box-tangle-solidup. .box-tangle-solidup. .box-tangle-solidup.
[0047] Wherein: .box-tangle-solidup. indicates that the mode-switching execution mechanism is engaged. n.sub.o(H) is an output rotation speed in the mode of hydraulic transmission H, n.sub.o(G) is an output rotation speed in the mode of gear transmission G, n.sub.o(V) is an output rotation speed in the mode of metal belt transmission V, n.sub.o(GV) is an output rotation speed in the mode of gear-metal belt transmission GV, n.sub.o(HG) is an output rotation speed in the mode of hydraulic-gear transmission HG, n.sub.o(HV) is an output rotation speed in the mode of hydraulic-metal belt transmission HV, and n.sub.e is an engine speed. k.sub.1 is a planetary gear characteristic parameter of the front planetary gear mechanism, k.sub.2 is a planetary gear characteristic parameter of the rear planetary gear mechanism, e is a displacement ratio of the hydraulic transmission mechanism, i.sub.v is a transmission ratio of the metal belt transmission mechanism, i.sub.1 is a transmission ratio of the front planetary gear input gear pair, i.sub.2 is a transmission ratio of the hydraulic transmission output gear pair, i.sub.3 is a transmission ratio of the metal belt input gear pair, i.sub.4 is a transmission ratio of the rear planetary gear input gear pair, i.sub.5 is a transmission ratio of the metal belt output gear pair, and i.sub.6 is a transmission ratio of the output gear pair.
[0048] Stepless speed regulation through switching among the transmission modes “hydraulic transmission H.fwdarw.gear transmission G.fwdarw.hydraulic-gear hybrid transmission HG” is provided by adjusting the displacement ratio of the hydraulic transmission mechanism 6 and selectively controlling engagement of the clutch assembly and the brake assembly. The mode of hydraulic transmission H is adopted for startup, and the output rotation speed increases linearly with the increase of the displacement ratio e of the hydraulic transmission mechanism. When e=−1, the mode of hydraulic transmission H reaches a negative maximum value. When e=1, the mode of hydraulic transmission H reaches a positive maximum value, and can be switched to the mode of gear transmission G with a fixed transmission ratio. When e∈[n.sub.o(G)=n.sub.o(HG)], the mode of gear transmission G can be switched to the mode of hydraulic-gear hybrid transmission HG, wherein the output rotation speed increases linearly with the decrease of e, and when e=−1, the mode of hydraulic-gear hybrid transmission HG reaches a positive maximum value. The transmission ratio i.sub.v of the metal belt transmission mechanism has no influence on changes in the transmission ratio of the transmission device during the mode switching process, and the transmission device achieves stepless speed variation within a set range only by changing e.
[0049] Stepless speed regulation through switching among the transmission modes “gear transmission G.fwdarw.metal belt transmission V.fwdarw.gear-metal belt hybrid transmission GV” is provided by adjusting the transmission ratio of the metal belt transmission mechanism 4 and selectively controlling engagement of the clutch assembly and the brake assembly. The mode of gear transmission G has a fixed transmission ratio, and can be switched to the mode of metal belt transmission V, wherein when i.sub.v changes from 2 to 0.5, n.sub.o(V) increases non-linearly. When the transmission ratio of the metal belt transmission mechanism satisfies i.sub.v∈[n.sub.o(V)=n.sub.o(GV)], the mode of metal belt transmission V can be switched to the mode of gear-metal belt hybrid transmission GV, wherein when i.sub.v changes from 2 to 0.5, n.sub.o(GV) increases non-linearly. The displacement ratio e of the hydraulic transmission mechanism has no influence on changes in the transmission ratio of the transmission device during the mode switching process, and the transmission device achieves stepless speed variation within a set range only by changing i.sub.v.
[0050] Stepless speed regulation through switching among the transmission modes “hydraulic transmission H.fwdarw.metal belt transmission V.fwdarw.hydraulic-metal belt hybrid transmission HV” is provided by adjusting the displacement ratio of the hydraulic transmission mechanism 6, adjusting the transmission ratio of the metal belt transmission mechanism 4, and selectively controlling engagement of the clutch assembly and the brake assembly. The mode of hydraulic transmission H is adopted for startup, and the output rotation speed increases linearly with the increase of the displacement ratio e of the hydraulic transmission mechanism. When e=1, the mode of hydraulic transmission H reaches a positive maximum value. When e.Math.i.sub.v∈[n.sub.o(H)=n.sub.o(V)], e∈[0,1], and i.sub.v∈[0.5,2] are all satisfied, the mode of hydraulic transmission H is switched to the mode of metal belt transmission V, wherein when i.sub.v changes from 2 to 0.5, n.sub.o(V) increases non-linearly. When e.Math.i.sub.v∈[n.sub.o(V)=n.sub.o(HV)], e∈[0,1], and i.sub.v∈[0.5, 2] are all satisfied, the mode of metal belt transmission V is switched to the mode of hydraulic-metal belt hybrid transmission HV. The output value of the mode of hydraulic-metal belt hybrid transmission HV differs with the switching position, but the output rotation speed decreases linearly with the decrease of the displacement ratio e of the hydraulic transmission mechanism.
[0051] For example:
[0052] The main parameters are: i.sub.1=1, i.sub.2=0.36, i.sub.3=0.73, i.sub.4=i.sub.5=i.sub.6=1, k.sub.1=2.27, and k.sub.2=3.
[0053] In a first mode switching process: hydraulic transmission H.fwdarw.gear transmission G.fwdarw.hydraulic-gear transmission HG.
[0054] Relationships of output-input rotation speeds in hydraulic transmission H satisfy:
[0055] Relationships of output-input rotation speeds in gear transmission G satisfy:
[0056] Relationships of output-input rotation speeds in hydraulic-gear hybrid transmission HG satisfy:
[0057] As shown in
[0058] In a second mode switching process: gear transmission G.fwdarw.metal belt transmission V.fwdarw.gear-metal belt transmission GV.
[0059] Relationships of output-input rotation speeds in gear transmission G satisfy:
[0060] Relationships of output-input rotation speeds in metal belt transmission V satisfy:
[0061] Relationships of output-input rotation speeds in gear-metal belt hybrid transmission GV satisfy:
[0062] As shown in
[0063] In a third mode switching process: hydraulic transmission H.fwdarw.metal belt transmission V.fwdarw.hydraulic-metal belt transmission HV.
[0064] Relationships of output-input rotation speeds in hydraulic transmission H satisfy:
[0065] Relationships of output-input rotation speeds in metal belt transmission V satisfy:
[0066] Relationships of output-input rotation speeds in hydraulic-metal belt hybrid transmission HV satisfy:
[0067] As shown in
[0068] When e.Math.i.sub.v=0.494, e∈[0,1], and i.sub.v∈[0.5, 2] are all satisfied, the mode of metal belt transmission V is switched to the mode of hydraulic-metal belt hybrid transmission HV. The output value of the mode of hydraulic-metal belt hybrid transmission HV differs with the switching position, but the output rotation speed decreases linearly with the decrease of the displacement ratio e of the hydraulic transmission mechanism.
[0069] The above descriptions are preferred embodiments of the present invention, and are not intended to limit the present invention. Any obvious improvements, replacements, or modifications made by persons skilled in the art without departing from the essence of the present invention shall fall within the protection scope of the present invention.