IMAGE FORMING APPARATUS HAVING A LOCKING MECHANISM FOR A UNIT
20210373486 · 2021-12-02
Assignee
Inventors
Cpc classification
G03G21/1846
PHYSICS
International classification
Abstract
An image forming apparatus includes a first unit dismountably mounted on a main body frame and a locking mechanism releasably holding the first unit mounted. The locking mechanism has a handle portion, a lock member, and a preloading member. The handle portion is on the first unit, and is movable to and fro in the mounting and dismounting directions of the first unit. The lock member is swingably on the first unit, and has a hook portion engageable with an engaged portion formed on the main body frame. The preloading member preloads the lock member in a first direction in which the hook portion engages with the engaged portion. As the handle portion is moved in the dismounting direction, the lock member swings in a second direction opposite to the first direction against the preloading force of the preloading member to disengage the hook portion from the engaged portion.
Claims
1. An image forming apparatus, comprising: a first unit dismountably mounted on a main body frame; and a locking mechanism releasably holding the first unit in a state mounted on the main body frame, wherein the locking mechanism incudes: a handle portion disposed on the first unit, the handle portion being movable to and fro in mounting and dismounting directions of the first unit; a lock member swingably disposed on the first unit, the lock member having a hook portion engageable with an engaged portion formed on the main body frame; and a preloading member preloading the lock member in a first direction in which the hook portion engages with the engaged portion, and as the handle portion is moved in the dismounting direction, the lock member swings in a second direction opposite to the first direction against a preloading force of the preloading member so as to disengage the hook portion from the engaged portion, thereby enabling the first unit to be dismounted from the main body frame.
2. The image forming apparatus according to claim 1, wherein under a drag that the lock member receives from the engaged portion when the first unit is mounted on the main body frame, the lock member swings in the second direction against the preloading force of the preloading member, and when the first unit is mounted in a predetermined position, under the preloading force of the preloading member, the lock member moves in the first direction to engage with the engaged portion.
3. The image forming apparatus according to claim 2, wherein on at least one of the hook portion and the engaged portion, in a part thereof that is in contact with the engaged portion or the hook portion when the first unit is mounted on the main body frame, an inclined surface that is inclined in a swinging direction of the lock member is formed.
4. The image forming apparatus according to claim 1, wherein the handle portion has a pair of protruding portions protruding from left and right side surfaces of the handle portion, the lock member comprises a pair of lock members disposed at left and right sides of the handle portion, the lock members each having: a boss portion rotatably engaging with a pivot shaft formed on the first unit; the hook portion radially extending from the boss portion; and an arm portion extending from the boss portion in a direction different from the hook portion, the arm portion making contact with the protruding portion from upstream in the mounting direction, with the first unit mounted on the main body frame, the handle portion is preloaded in the mounting direction by the preloading member via the lock member, and as the handle portion is moved in the dismounting direction, the protruding portion presses the arm portion in the dismounting direction against the preloading force of the preloading member and the lock member swings in the second direction so as to disengage the hook portion from the engaged portion.
5. The image forming apparatus according to claim 4, wherein the lock member swings about the pivot shaft, which is orthogonal to the mounting and dismounting directions, in a first direction in which the lock member recedes from the handle portion and a second direction in which the lock member approaches the handle portion.
6. The image forming apparatus according to claim 1, further comprising a second unit mounted on top of the first unit, wherein the lock member has an elevated portion that, with the hook portion and the engaged portion in engagement, permits mounting of the second unit and that, with the hook portion and the engaged portion out of engagement, restrain mounting of the second unit.
7. The image forming apparatus according to claim 6, wherein the handle portion has a pair of protruding portions protruding from left and right side surfaces of the handle portion, the lock member comprises a pair of lock members disposed at left and right sides of the handle portion, the lock members each having: a boss portion rotatably engaging with a pivot shaft formed on the first unit; the hook portion radially extending from the boss portion; and an arm portion extending from the boss portion in a direction different from the hook portion, the arm portion making contact with the protruding portion from upstream in the mounting direction, the elevated portion extends from a side surface of the hook portion to under the second unit along an axial direction of the pivot shaft, and with the hook portion and the engaged portion out of engagement, the elevated portion is located at a position in which the elevated portion is in contact with a leg portion formed on a bottom surface of the second unit, and when the hook portion engages with the engaged portion, the elevated portion retracts to a position where the elevated portion is out of contact with the leg portion.
8. The image forming apparatus according to claim 6, wherein pushing down the second unit causes the first unit to be mounted in the predetermined position, and under the preloading force of the preloading member, the lock member swings in the first direction so that the hook portion engages with the engaged portion.
9. The image forming apparatus according to claim 6, wherein the second unit is a toner container for storing toner with which to form an image on a recording medium.
10. The image forming apparatus according to claim 1, wherein the first unit is an intermediate transfer unit including: an intermediate transfer belt which is endless and on which toner images to be transferred to a recording medium are formed sequentially; and a plurality of suspension rollers around which the intermediate transfer belt is stretched.
11. The image forming apparatus according to claim 10, wherein the intermediate transfer unit has: a pair of side frames supporting opposite end parts of the suspension rollers in an axial direction thereof; and a coupling frame coupled so as to bridge between one end parts of the side frames, the intermediate transfer unit is mountable and dismountable by raising and lowering a coupling frame-side part of the intermediate transfer unit with respect to the main body frame, and the locking mechanism is provided on the coupling frame.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0028] Embodiments of the present disclosure will be described below with reference to the accompanying drawings.
[0029] In the image forming portions Pa to Pd respectively, photosensitive drums 1a, 1b, 1c, and 1d for carrying visible images (toner images) of the different colors are disposed. Adjacent to the image forming portions Pa to Pd, an endless intermediate transfer belt 8 that moves around counter-clockwise in
[0030] Sheets S to which toner images are to be transferred are stored in a sheet cassette 16 in a lower part of the main body of the image forming apparatus 100, and are conveyed to a secondary transfer roller 9 via a sheet feed roller 12a and a pair of registration rollers 12b.
[0031] Next, the image forming portions Pa to Pd will be described. Around the photosensitive drums 1a to 1d, there are arranged, along the drum rotation direction (in
[0032] Next, an image forming procedure in the image forming apparatus 100 will be described. When a user enters an instruction to start image formation, first, a main motor (not shown) starts to rotate the photosensitive drums 1a to 1d, and the charging devices 2a to 2d electrostatically charge the surfaces of the photosensitive drums 1a to 1d uniformly. Next, a beam of light (laser light) emitted from an exposure device 5 is shone on the surfaces of the photosensitive drums 1a to 1d so that electrostatic latent images are formed on the photosensitive drums 1a to 1d in accordance with an image signal.
[0033] The developing devices 3a to 3d are loaded with predetermined amounts of magenta, cyan, yellow, and black toner respectively. When, as toner image formation proceeds as will be described above, the proportion of toner in two-component developer loaded in any of the developing devices 3a to 3d falls below a prescribed value, toner is supplied to the developing device 3a to 3d from the corresponding one of toner containers 4a t 4d. The toner in the developer is fed from the developing devices 3a to 3d onto the photosensitive drums 1a to 1d, and electrostatically attach to these. Thus toner images are formed in accordance with the electrostatic latent images that have been formed through exposure to the light from the exposure device 5.
[0034] Then the primary transfer rollers 6a to 6d produce an electric field at a predetermined transfer voltage between the primary transfer rollers 6a to 6d and the photosensitive drums 1a to 1d, and the magenta, cyan, yellow, and black toner images on the photosensitive drums 1a to 1d are primarily transferred to the intermediate transfer belt 8. These images of four colors are formed in a predetermined positional relationship with each other that is determined beforehand to form a predetermined full-color image. Thereafter, in preparation for the subsequently performed formation of new electrostatic latent images, the toner left over on the surfaces of the photosensitive drums 1a to 1d is removed by the cleaning devices 7a to 7d.
[0035] When, as a belt driving motor (not shown) drives a driving roller 10 to rotate, the intermediate transfer belt 8 starts to move around counter-clockwise, and a sheet S is conveyed, with predetermined timing, from the pair of registration rollers 12b to a secondary transfer roller 9, which is provided adjacent to the intermediate transfer belt 8, so that a full-color image is transferred. The sheet S having the toner images transferred to it is conveyed to a fixing portion 13. The toner left over on the surface of the 8 is removed by the belt cleaning unit 19.
[0036] The sheet S conveyed into the fixing portion 13 is heated and pressed by a pair of fixing rollers 13a so that the toner images are fixed to the surface of the sheet S, and thereby the predetermined full-color image is formed. The sheet S having the full-color image formed on it is distributed, by a branch portion 14 which branches into a plurality of directions, between different conveying directions so as to be discharged as it is, or after being fed to a duplex conveyance passage 18 and subjected to duplex printing, onto a discharge tray 17 by a pair of discharge rollers 15.
[0037]
[0038] The coupling frame 32 is fastened so as to bridge between one end parts (near-left parts in
[0039] The top frame 33 is fastened so as to bridge between top pars of the side frames 31a and 31b. On the top frame 33, there are provided toner container seats 33a to 33d on which the toner containers 4a to 4d (second unit; see
[0040]
[0041] As shown in
[0042] As shown in
[0043] As shown in
[0044] The arm portion 41c extends from the boss portion 41a in a direction different from the hook portion 41b (in a direction substantially perpendicular to the hook portion 41b), and is in contact with the protruding portion 37b of the first handle portion 37. The spring holding projection 41d protrudes such that its diameter decreases from a base portion, on the back side of the hook portion 41b, to a tip portion, and the base portion has an outer diameter (maximum diameter) approximately equal to the inner diameter of the compression spring 43.
[0045] The compression spring 43 is at one end fastened to the spring holding projection 41d on the lock member 41 and is at the other end fastened to a spring fastening portion (not shown) on the coupling frame 32. The compression spring 43 preloads the lock member 41 in a direction (first direction) in which the hook portion 41b engages with the engaged portion 50.
[0046] Next, operation of releasing the locking mechanism 40 for the intermediate transfer unit 30 with respect to the main body frame 101 will be described.
[0047] As shown in
[0048] The arm portion 41c of the lock member 41 is, from above (from upstream in the mounting direction of the intermediate transfer unit 30), in contact with the top surface of the protruding portion 37b of the first handle portion 37. Thus the protruding portion 37b is acted on by the preloading force of the compression spring 43 via the lock member 41. Specifically, the first handle portion 37 is preloaded by the preloading force of the compression spring 43 in the mounting direction (direction of arrow A′) of the intermediate transfer unit 30.
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[0050] To release the locking mechanism 40 for the intermediate transfer unit 30, the user holds the first handle portion 37 with fingers put in the recessed portion 37a, and as shown in
[0051] Consequently the hook portion 41b swings in a direction (second direction; rightward in
[0052]
[0053] To dismount the intermediate transfer unit 30 from the main body frame 101, the user first opens an open-close cover 17a that constitutes the discharge tray 17 (see
[0054] To mount the intermediate transfer unit 30 on the main body frame 101, the user first, while keeping lifted the apparatus front-side part of the intermediate transfer unit 30 as shown in
[0055] When the apparatus front-side part of the intermediate transfer unit 30 lowers down to a predetermined position, as shown in
[0056] When the apparatus front-side part of the intermediate transfer unit 30 is lowered further from the state in
[0057] When thereafter the lock member 41 swings in the second direction until the inclined surface 45 leaves the engaged portion 50, the tip end of the hook portion 41b lowers along the right side surface of the engaged portion 50. When the tip end of the hook portion 41b moves over a lower end part of the engaged portion 50, no drag is received from the engaged portion 50 any longer, and thus, under the preloading force of the compression spring 43, the lock member 41 swings in a direction (first direction; leftward in
[0058] With the construction described above, when the intermediate transfer unit 30 is dismounted from the image forming apparatus 100, simply holding and raising the first handle portion 37 permits the lock member 41 and the engaged portion 50 to disengage from each other. Moreover, the direction in which the first handle portion 37 is operated to release the locking mechanism 40 is the same (upward) as the direction in which the intermediate transfer unit 30 is dismounted, and thus it is possible to release the locking mechanism 40 and dismount the intermediate transfer unit 30 simultaneously. Accordingly the user can release the locking mechanism 40 for the intermediate transfer unit 30 through simple operation without fastening with screws or operating a rotary lever, and can thus replace the intermediate transfer unit 30 smoothly.
[0059] On the other hand, when the intermediate transfer unit 30 is mounted in the image forming apparatus 100, simply inserting the intermediate transfer unit 30 permits the hook portion 41b of the lock member 41 to engage with the engaged portion 50 on the main body frame 101. It is thus possible to lock the intermediate transfer unit 30 on the main body frame 101 automatically by the action of the locking mechanism 40 without any special operation.
[0060] Next, a second embodiment of the present disclosure will be described. In the first embodiment described previously, even if the intermediate transfer unit 30 is mounted on the main body frame 101 incompletely, this cannot be recognized. Thus image forming operation may be performed with the intermediate transfer unit 30 mounted incompletely, possibly leading to transfer failure or breakage in the intermediate transfer unit 30. To avoid that, an image forming apparatus 100 of the second embodiment includes a mechanism that allows recognition of whether the intermediate transfer unit 30 is mounted properly with respect to the main body frame 101.
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[0064] With the intermediate transfer unit 30 mounted on the main body frame 101 properly, as shown in
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[0066] With the intermediate transfer unit 30 mounted on the main body frame 101 incompletely, as shown in
[0067] In this state, as shown in
[0068] Pushing down the toner container 4a from the state in
[0069] Thus simply pushing down the toner container 4a permits both the intermediate transfer unit 30 and the toner container 4a to be mounted properly, and this eliminates the need to first remove the intermediate transfer unit 30 from the main body frame 101 and then mount it back. This contributes to improved workability of mounting.
[0070] The present disclosure is not limited by the embodiments described above and allows for any modifications without departure from the spirit of the present disclosure. For example, while in the embodiments described above one end of the intermediate transfer unit 30 is raised and lowered in the up-down direction about its other end as a pivot to perform mounting and dismounting, instead the intermediate transfer unit 30 may be inserted into and pulled out of the image forming apparatus 100 in the horizontal direction. The present disclosure is applicable to any units other than an intermediate transfer unit 30 so long as they are dismountably mounted in the main body of an image forming apparatus 100.
[0071] While in the embodiments described above the insertion of the intermediate transfer unit 30 into the main body frame 101 is accompanied by the swinging of the lock members 41 by use of the inclined surfaces 45 formed on the hook portions 41b of the lock members 41, instead the inclined surfaces 45 may be formed on the engaged portions 50.
[0072] The present disclosure applies not only to tandem-type color printers like the one in the embodiments described above but to a variety of image forming apparatuses, such as monochrome copiers, digital multifunction peripherals, facsimile machines, and laser printers, that incorporate a unit that is dismountably mounted in the unit of the image forming apparatus 100.
[0073] The present disclosure finds applications in image forming apparatuses that incorporate a unit that is dismountably mounted in an apparatus main body. Based on the present disclosure, it is possible to provide image forming apparatuses in which a unit dismountably mounted in an apparatus main body can be locked on and released from the apparatus main body with a simple construction.